CN220756499U - Intelligent automatic feed production equipment - Google Patents

Abstract

The utility model relates to the field of feed production equipment, in particular to intelligent automatic feed production equipment. The feed production equipment aims to solve the technical problems that in the prior art, a plurality of workers still need to perform middle transferring work in the production process, the labor cost is increased, the production environment is poor, and dust pollution is large. An intelligent automatic feed production device comprises a multi-channel screening component and a raw material bin. The whole feed production process of the feed production equipment is automatically controlled, the intelligent program is high, raw materials need to be premixed, crushed and mixed again and then enter a storage bin through conveying equipment to be stored, the uniformity of feed is improved, the quality of finished feed products is better, the feed production equipment is suitable for formula feed production of modularized feeding factories, the automation degree is high, the labor cost is reduced, the raw materials in the whole process are conveyed in a closed mode through vacuum conveying equipment, upstream and downstream equipment are tightly connected, the production cost is saved, and dust pollution is avoided.

Description

Intelligent automatic feed production equipment

Technical Field

The utility model relates to the field of feed production equipment, in particular to intelligent automatic feed production equipment.

Background

The feed production line is a set of equipment for a feed processing enterprise to process raw materials through various working procedures to finally produce finished products or finished feed, and is suitable for feed production and processing activities of livestock and poultry raised by farms and farmers, including production of pet foods; the method can specifically comprise single feed processing, compound feed processing, concentrated feed processing, additive and mixed feed processing, concentrated feed and supplementary feed processing feed and the like, and the feed production line in the prior art is complex in structure, insufficient in intelligent automatic control, still requires a plurality of workers to perform intermediate transferring work, increases labor cost, and is large in occupied area, poor in production environment and large in dust pollution.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model aims to provide intelligent automatic feed production equipment, which aims to solve the technical problems that a plurality of workers still need to carry out middle transferring work in the production process in the prior art, the labor cost is increased, meanwhile, the production environment is poor and the dust pollution is large.

The technical scheme of the utility model is as follows: an intelligent automatic feed production device comprises a multi-channel screening component, a raw material bin, a premixing component, a first storage bin, a crushing component, a mixing component, a second storage bin, a third storage bin and a vacuum conveying device; the lower ends of the multi-channel screening assemblies are communicated with a raw material bin for storing the screened impurity-free raw materials; the front end of the raw material bin is provided with a premixing component for premixing the raw materials in the earlier stage; the right end of the premixing component is provided with a first storage bin for storing premix; the right end of the first storage bin is provided with a crushing assembly for refining premix; the right end of the crushing assembly is provided with a second storage bin for storing refined premix; the right end of the second storage bin is provided with a mixing component for fully mixing the raw materials again; and a third storage bin for storing finished feed is arranged at the rear end of the mixing assembly.

Preferably, the worker puts into corresponding multichannel screening subassembly with fodder principal component raw materials, multichannel screening subassembly is equipped with a plurality ofly, the raw materials is after multichannel screening subassembly screening, no miscellaneous raw materials gets into former feed bin through conveying equipment, other two other raw materials get into respective former feed bin with the same mode, raw materials installs additional when the material level reaches the high material level of feed bin, the switch board sends out the warning and reminds to install the material additional when low material level, batching stage workman sets for each raw materials weighing value at switch board main control panel back batching and begins, conveying equipment of each former feed bin lower part begins even pay-off until setting for weighing value, vacuum conveying equipment produces negative pressure and inhales the material that weighs along conveying pipeline premixing subassembly, premixing subassembly is accomplished the premixing process after the material gets into first storage bin through vacuum conveying equipment produced negative pressure in proper order, smash subassembly, second storage bin, mixing assembly, the raw materials gets into third storage bin through conveying equipment after smashing and mixing, accomplish single batch fodder production process up to batch separation in this, make upstream and downstream equipment closely link up, continuous operation. The conveying equipment is started when the storage amount of the finished product is required to be increased, the finished product bin is filled with raw materials, and the whole feed production process is automatically controlled.

Preferably, the multi-channel screen assemblies are provided with a plurality of groups and are distributed transversely and equidistantly; the multichannel screening component comprises an input channel, a vibration motor, a baffle plate and a screen plate; the lower end of the input channel is provided with a vibration motor which is bilaterally symmetrical; the inner side of the input channel is fixedly connected with an annular baffle; the upper end of the baffle is provided with a sieve plate; the workman puts into the input channel that corresponds multichannel screening subassembly with multiple raw materials of fodder, and the raw materials are blocked by the sieve, starts the vibration motor of two sets of symmetries of input channel lower extreme installation, and vibration motor drives upper end input channel and shakes, sieves the raw materials that the sieve was blocked, and the non-miscellaneous raw materials is shaken off the back and gets into former feed bin through conveying equipment, and the impurity is left on the sieve, can take away the sieve from the baffle in the later stage and carry out impurity clearance.

Preferably, the premixing assembly comprises a premixing box, a driving motor, a stirring shaft and stirring blades; a driving motor is arranged at the center of the lower end of the premixing box; the upper end of the output shaft of the driving motor is provided with a stirring shaft; the outer side of the stirring shaft is fixedly connected with stirring blades which are vertically distributed around the outer surface of the stirring shaft at equal intervals; after the raw materials get into the premix case, start the driving motor of premix case lower extreme installation, driving motor drives the stirring axle and the stirring leaf outside the stirring axle and carries out the ready-mixed to the raw materials of premix incasement side, very big saving the fodder process time of later stage like this, labour saving and time saving.

Preferably, the crushing assembly comprises a crushing box, a guide plate, a rotating motor, a driving gear, a transmission gear set and a crushing roller; the bottom end of the inner side of the crushing box is fixedly connected with a guide plate; the rear end of the crushing box is provided with a rotary motor; the pre-mixed feed raw materials fall into the upper end of the crushing roller of the crushing box, and the driving gear and the transmission gear set which is in meshed connection with the side surface of the driving gear are driven by the rotating motor to synchronously rotate.

Preferably, a driving gear is arranged on the outer side of the output shaft of the rotating motor; the side surface of the driving gear is connected with a transmission gear set in a meshed manner; crushing rollers are arranged at the front ends of the driving gear and the output shaft of the transmission gear set; the crushing teeth of the crushing roller and the crushing teeth of the adjacent crushing roller are distributed in a staggered way; the crushing teeth rotating outside the crushing roller crush the pre-mixed feed raw materials at the upper end, and the feed raw materials fall into the lower end guide plate from the crushing teeth to be discharged in a concentrated manner.

Preferably, the mixing assembly comprises a mixing tank, a control motor and a mixing element; the front end of the mixing box is provided with a control motor; the rear end of the output shaft of the control motor is connected with a mixing piece; the mixing box drives the mixing piece to fully mix the crushed and refined feed raw materials again through the control motor, so that the uniformity of the feed is improved, and the quality of the feed finished product is better.

Preferably, the raw material bin and the premixing component are connected through a vacuum conveying device; the first storage bin, the crushing assembly, the second storage bin and the mixing assembly are connected through vacuum conveying equipment; the transferring process in the whole production process basically adopts vacuum conveying equipment, so that upstream and downstream equipment are tightly connected, the production cost is saved, and dust pollution is avoided.

The utility model has the beneficial effects that:

1. the whole feed production process of the feed production equipment is automatically controlled, the intelligent program is high, raw materials need to be premixed, crushed and mixed again and then enter a storage bin through conveying equipment for storage, so that the uniformity of the feed is improved, the quality of finished feed products is better, the feed production equipment is suitable for formula feed production of modularized feeding factories, the automation degree is high, the labor cost is reduced, the raw materials in the whole process are conveyed in a closed manner through vacuum conveying equipment, the upstream equipment and the downstream equipment are tightly connected, the production cost is saved, and dust pollution is avoided;

2. the multi-channel screening assembly vibrates to independently screen various raw materials, impurities are left on the screen plate, and the raw materials which are free of impurities are shaken off and enter a raw material bin through conveying equipment to prepare for a pre-mixing process;

3. the crushing assembly is crushed by the crushing teeth rotating outside the crushing roller, the pre-mixed feed raw materials at the upper end are crushed, the feed raw materials fall from the crushing teeth to the guide plate at the lower end for centralized discharging, the mixture is refined, the refined feed raw materials drive the mixing piece to fully mix the raw materials again through the control motor, the uniformity of the feed is improved, and the quality of the feed finished product is better;

4. the transferring process in the whole production process basically adopts vacuum conveying equipment, so that upstream and downstream equipment are tightly connected, the production cost is saved, and dust pollution is avoided.

Drawings

FIG. 1 shows a schematic perspective view of a feed production apparatus of the present utility model;

FIG. 2 shows a schematic view of a partially enlarged construction of a multi-channel screen assembly of the feed production apparatus of the present utility model;

FIG. 3 shows a schematic cross-sectional view of a premix assembly of the feed production apparatus of the present utility model;

FIG. 4 shows a schematic cross-sectional view of the pulverizing assembly of the feed production apparatus of the present utility model;

fig. 5 shows a schematic cross-sectional view of a mixing assembly of the feed production apparatus of the present utility model.

Reference numerals illustrate: 1. a multi-channel screen assembly; 101. an input channel; 102. a vibration motor; 103. a baffle; 104. a sieve plate; 2. a raw material bin; 3. a premix assembly; 301. a premix tank; 302. a driving motor; 303. a stirring shaft; 304. stirring the leaves; 4. a first storage bin; 5. a crushing assembly; 501. a crushing box; 502. a deflector; 503. a rotating motor; 504. a drive gear; 505. a drive gear set; 506. a crushing roller; 6. a mixing assembly; 601. a mixing box; 602. controlling a motor; 603. a mixing element; 7. a second storage bin; 8. a third storage bin; 10. and a vacuum conveying device.

Detailed Description

The utility model is further described below with reference to the drawings and examples.

Referring to fig. 1, the present utility model provides an embodiment: an intelligent automatic feed production device comprises a multi-channel screening component 1, a raw material bin 2, a premixing component 3, a first storage bin 4, a crushing component 5, a mixing component 6, a second storage bin 7, a third storage bin 8 and a vacuum conveying device 10; the lower ends of the multi-channel screening assemblies 1 are communicated with a raw material bin 2 for storing the screened impurity-free raw materials; the front end of the raw material bin 2 is provided with a premixing component 3 for premixing the raw materials in the earlier stage; a first storage bin 4 for storing premix is arranged at the right end of the premix mixing assembly 3; the right end of the first storage bin 4 is provided with a smashing component 5 for refining premix; a second storage bin 7 for storing the refined premix is arranged at the right end of the crushing assembly 5; the right end of the second storage bin 7 is provided with a mixing component 6 for fully mixing the raw materials again; a third storage bin 8 for storing finished feed is arranged at the rear end of the mixing assembly 6, and the raw material bin 2 and the premixing assembly 3 are connected in an installation manner through a vacuum conveying device 10; the first storage bin 4, the crushing assembly 5, the second storage bin 7 and the mixing assembly 6 are connected through a vacuum conveying device 10; the transferring process in the whole production process basically adopts the vacuum conveying equipment 10, so that upstream and downstream equipment are tightly connected, the production cost is saved, and dust pollution is avoided.

Referring to fig. 2, in this embodiment, multiple sets of multi-channel screen assemblies 1 are provided and are equally spaced apart in the transverse direction; the multi-channel screen assembly 1 comprises an input channel 101, a vibration motor 102, a baffle 103 and a screen plate 104; the lower end of the input channel 101 is provided with a vibration motor 102 which is bilaterally symmetrical; an annular baffle 103 is fixedly connected to the inner side of the input channel 101; a screen plate 104 is arranged at the upper end of the baffle 103; the workman puts into the input channel 101 that corresponds multichannel screening subassembly 1 with multiple raw materials of fodder, and the raw materials is blocked by sieve 104, starts the vibration motor 102 of two sets of symmetries of input channel 101 lower extreme installation, and vibration motor 102 drives upper end input channel 101 and shakes, sieves the raw materials that sieve 104 blocked, and the non-miscellaneous raw materials is shaken off the back and gets into former feed bin 2 through conveying equipment, and the impurity is left on sieve 104, can take away sieve 104 from baffle 103 in the later stage and carry out impurity clearance.

Referring to fig. 3, in the present embodiment, the premix assembly 3 includes a premix tank 301, a drive motor 302, a stirring shaft 303, and stirring vanes 304; a driving motor 302 is arranged at the center of the lower end of the premixing box 301; a stirring shaft 303 is arranged at the upper end of the output shaft of the driving motor 302; the outer side of the stirring shaft 303 is fixedly connected with stirring blades 304 which are vertically equidistantly distributed and surround the outer surface of the stirring shaft 303; after the raw materials enter the premixing box 301, a driving motor 302 arranged at the lower end of the premixing box 301 is started, and the driving motor 302 drives a stirring shaft 303 and stirring blades 304 on the outer side of the stirring shaft 303 to pre-stir the raw materials on the inner side of the premixing box 301, so that the later feed processing time is greatly saved, and time and labor are saved.

Referring to fig. 4, in the present embodiment, the crushing assembly 5 includes a crushing box 501, a baffle 502, a rotating motor 503, a driving gear 504, a transmission gear set 505 and a crushing roller 506; the bottom end of the inner side of the crushing box 501 is fixedly connected with a guide plate 502; a rotary motor 503 is arranged at the rear end of the crushing box 501; the pre-mixed feed raw materials fall into the upper end of a crushing roller 506 of the crushing box 501, a rotating motor 503 drives a driving gear 504 and a transmission gear set 505 which is in meshed connection with the side surface of the driving gear 504 to synchronously rotate, and the driving gear 504 is arranged on the outer side of an output shaft of the rotating motor 503; the side of the driving gear 504 is connected with a transmission gear set 505 in a meshed manner; crushing rollers 506 are arranged at the front ends of the output shafts of the driving gear 504 and the transmission gear set 505; the crushing teeth of the crushing roller 506 are staggered with the crushing teeth of the adjacent crushing roller 506; the crushing teeth rotating outside the crushing roller 506 crush the pre-mixed feed raw materials at the upper end, and fall to the lower end guide plate 502 from the crushing teeth for centralized discharging.

Referring to fig. 5, in the present embodiment, the mixing assembly 6 includes a mixing tank 601, a control motor 602, and a mixing member 603; the front end of the mixing box 601 is provided with a control motor 602; the rear end of the output shaft of the control motor 602 is connected with a mixing piece 603; the mixing box 601 drives the mixing piece 603 to fully mix the crushed and refined feed raw materials again through the control motor 602, so that the uniformity of the feed is improved, and the quality of the feed finished product is better.

During operation, a worker puts the main ingredient raw materials of the feed into the input channel 101 corresponding to the multi-channel screening assembly 1, the raw materials are blocked by the screen plate 104, two groups of symmetrical vibration motors 102 arranged at the lower end of the input channel 101 are started, the vibration motors 102 drive the upper end input channel 101 to vibrate, the raw materials blocked by the screen plate 104 are screened, the raw materials without impurities are shaken off and enter the raw material bin 2 through conveying equipment, the other two raw materials enter the respective raw material bin 2 in the same way, the impurities are left on the screen plate 104, and the screen plate 104 can be taken away from the baffle 103 for impurity cleaning in the later stage.

When the material level reaches the high material level of the bin, the control cabinet gives an alarm to remind the material to be added when the material level reaches the low material level, a worker starts to dose after the control cabinet main control panel sets the weighing value of each material, the conveying equipment at the lower part of each raw bin 2 starts to uniformly feed until the weighing value is set, the vacuum conveying equipment 10 generates negative pressure to suck the weighed material into the premixing component 3 along the conveying pipeline, after the raw material enters the premixing box 301, the driving motor 302 arranged at the lower end of the premixing box 301 is started, and the driving motor 302 drives the stirring shaft 303 and the stirring blade 304 at the outer side of the stirring shaft 303 to pre-stir the raw material at the inner side of the premixing box 301, so that the later feed processing time is greatly saved, and time and labor are saved.

After the premixing component 3 completes the premixing process, the materials sequentially enter the first storage bin 4, the crushing component 5, the second storage bin 7 and the mixing component 6 through negative pressure generated by the vacuum conveying equipment 10.

The pre-mixed feed raw materials falls into the crushing roller 506 upper end of crushing case 501, rotate motor 503 and drive driving gear 504 and the transmission gear train 505 that the side meshing of driving gear 504 is connected carry out synchronous rotation, the crushing tooth of crushing roller 506 outside pivoted pulverizes the feed raw materials of pre-mixing of upper end, drop lower extreme guide plate 502 from the crushing tooth and concentrate the ejection of compact, the feed raw materials after the mixing box 601 will break and refine carries out the raw materials intensive mixing again through controlling motor 602 drive mixing piece 603, the degree of consistency of fodder has been improved, make the feed end quality better, the raw materials is after accomplishing smashing and mixing through conveying equipment entering third storage silo 8 storage, accomplish single batch feed production process up to this.

Meanwhile, the buffer storage equipment separates feed batch in the whole production process, so that upstream and downstream equipment are tightly connected, and continuous operation is realized. The conveying equipment is started when the storage amount of the finished product is required to be increased, the finished product bin is filled with raw materials, and the whole feed production process is automatically controlled.

Through the steps, the whole feed production process of the production equipment is automatically controlled, the intelligent program is high, the impurity-free raw materials enter the raw material bin 2 through the conveying equipment, other two raw materials enter the raw material bin 2 in the same mode, the vacuum conveying equipment 10 generates negative pressure to suck the weighed materials into the premixing component 3 along the conveying pipeline, after the premixing component 3 completes the premixing process, the materials sequentially enter the first storage bin 4, the crushing component 5, the second storage bin 7 and the mixing component 6 through the negative pressure generated by the vacuum conveying equipment 10, the raw materials enter the third storage bin 8 for storage through the conveying equipment after the crushing and mixing are completed, the raw materials are fully mixed and refined, the uniformity of the feed is improved, the quality of the feed finished product is better, the upstream and downstream equipment is tightly connected, the conveying equipment is started when the storage quantity of the finished product is required to be increased, the finished product bin is filled with the raw materials, and the whole feed production process is automatically controlled.

The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model.

Claims (7)

1. An intelligent automatic feed production device comprises a multi-channel screening component (1); the method is characterized in that: the device also comprises a raw material bin (2), a premixing component (3), a first storage bin (4), a crushing component (5), a mixing component (6), a second storage bin (7), a third storage bin (8) and vacuum conveying equipment (10);

the lower ends of the multi-channel screening assemblies (1) are communicated with a raw material bin (2) for storing the screened impurity-free raw materials; the front end of the raw material bin (2) is provided with a premixing component (3) for premixing the raw materials in the earlier stage; a first storage bin (4) for storing premix is arranged at the right end of the premix mixing assembly (3); a smashing component (5) for refining premix is arranged at the right end of the first storage bin (4); a second storage bin (7) for storing the refined premix is arranged at the right end of the crushing assembly (5); the right end of the second storage bin (7) is provided with a mixing component (6) for fully mixing the raw materials again; a third storage bin (8) for storing finished feed is arranged at the rear end of the mixing component (6).

2. An intelligent automated feed production facility according to claim 1 wherein: the multi-channel screening assemblies (1) are provided with a plurality of groups and are distributed transversely and equidistantly; the multi-channel screening assembly (1) comprises an input channel (101), a vibration motor (102), a baffle (103) and a screen plate (104); the lower end of the input channel (101) is provided with a vibration motor (102) which is bilaterally symmetrical; an annular baffle (103) is fixedly connected to the inner side of the input channel (101); the upper end of the baffle (103) is provided with a sieve plate (104).

3. An intelligent automated feed production facility according to claim 1 wherein: the premixing component (3) comprises a premixing box (301), a driving motor (302), a stirring shaft (303) and stirring blades (304); a driving motor (302) is arranged at the center of the lower end of the premixing box (301); a stirring shaft (303) is arranged at the upper end of the output shaft of the driving motor (302); stirring blades (304) which surround the outer surface of the stirring shaft (303) are fixedly connected with the outer side of the stirring shaft (303) at equal intervals in vertical direction.

4. An intelligent automated feed production facility according to claim 1 wherein: the crushing assembly (5) comprises a crushing box (501), a guide plate (502), a rotating motor (503), a driving gear (504), a transmission gear set (505) and a crushing roller (506); the bottom end of the inner side of the crushing box (501) is fixedly connected with a guide plate (502); the rear end of the crushing box (501) is provided with a rotary motor (503).

5. An intelligent automated feed production facility according to claim 4 wherein: a driving gear (504) is arranged on the outer side of an output shaft of the rotating motor (503); a transmission gear set (505) is connected with the side surface of the driving gear (504) in a meshed manner; crushing rollers (506) are arranged at the front ends of the output shafts of the driving gear (504) and the transmission gear set (505); the crushing teeth of the crushing roller (506) are staggered with the crushing teeth of the adjacent crushing roller (506).

6. An intelligent automated feed production facility according to claim 1 wherein: the mixing assembly (6) comprises a mixing box (601), a control motor (602) and a mixing piece (603); the front end of the mixing box (601) is provided with a control motor (602); the rear end of the output shaft of the control motor (602) is fixedly connected with a mixing piece (603).

7. An intelligent automated feed production facility according to claim 1 wherein: the raw material bin (2) is connected with the premixing component (3) through a vacuum conveying device (10); the first storage bin (4), the crushing assembly (5), the second storage bin (7) and the mixing assembly (6) are connected through a vacuum conveying device (10).