CN220751088U - Gypsum board banding fracture detection device - Google Patents

Gypsum board banding fracture detection device Download PDF

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Publication number
CN220751088U
CN220751088U CN202322552397.2U CN202322552397U CN220751088U CN 220751088 U CN220751088 U CN 220751088U CN 202322552397 U CN202322552397 U CN 202322552397U CN 220751088 U CN220751088 U CN 220751088U
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China
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edge sealing
guide wheel
proximity switch
belt
sealing guide
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CN202322552397.2U
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Chinese (zh)
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刘思俊
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Beixin Building Materials Kunming Co ltd
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Beixin Building Materials Kunming Co ltd
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Abstract

The utility model discloses a gypsum board edge sealing and breakage detection device which comprises an edge sealing guide wheel arranged on one side of an unreeling wheel and used for guiding an edge sealing belt, and a proximity switch arranged on one side of the edge sealing guide wheel, wherein one side of the edge sealing guide wheel, which is far away from the proximity switch, is supported by a fixed block, a telescopic rod is fixedly connected between the fixed block and the edge sealing guide wheel, a spring is sleeved on the outer surface of the telescopic rod, and two ends of the spring are respectively fixedly connected with the fixed block and the edge sealing guide wheel. According to the utility model, the edge sealing guide wheel extruded by the edge sealing belt is arranged, the distance between the edge sealing belt and the edge sealing guide wheel is detected in real time through the proximity switch, and once the edge sealing belt breaks, the extrusion force of the edge sealing belt to the edge sealing guide wheel disappears, and the distance between the edge sealing belt and the edge sealing guide wheel detected by the proximity switch is shortened due to the rebound force of the spring, so that the breakage of the edge sealing belt can be found in time, and the loss caused by the failure of finding the breakage of the edge sealing belt in time is reduced.

Description

Gypsum board banding fracture detection device
Technical Field
The utility model relates to the technical field of gypsum board edge sealing, in particular to a gypsum board edge sealing fracture detection device.
Background
The paper gypsum board production process mainly comprises the steps of batching, forming, cutting, drying, trimming, edge sealing, stacking and packaging. Most gypsum board edge sealing equipment nowadays adopts the disc to drag the edge sealing strip and tear the area, drives edge sealing strip and tear the area through promoting the gypsum board and rotates, and the edge sealing strip drives moist sponge wheel and edge sealing guide pulley simultaneously and rotates, makes the edge sealing strip moist, then through the banding pinch roller, and the edge sealing strip just can inseparable laminating on the gypsum board. Because reason such as banding area wet water, at gypsum board banding in-process, the banding area can take place the fracture phenomenon, and current workshop relies on the manual work to discover basically, and the manual effort is limited, can not in time discover, if not in time discover, can have following problem:
1. when the edge sealing tape is broken suddenly, if the edge sealing tape cannot be found in time, a large number of gypsum boards can be left without edge sealing;
2. if the edge is sealed well and broken, if the edge cannot be found in time, the gypsum board is pulled and inclined, and the packaging line is broken.
Therefore, the existing edge sealing device only relies on manual discovery of edge sealing belt breakage, and the existing edge sealing device is not timely discovered and has great influence on a gypsum board production line.
Disclosure of Invention
The utility model aims to provide a gypsum board edge sealing fracture detection device, which is used for solving the technical problem that the edge sealing fracture is discovered only by manpower in the prior art, and the discovery is not timely.
In order to solve the technical problems, the utility model specifically provides the following technical scheme:
the gypsum board edge sealing and breakage detection device comprises an edge sealing guide wheel arranged on one side of an unreeling wheel and used for guiding an edge sealing belt, and a proximity switch arranged on one side of the edge sealing guide wheel, wherein one side of the edge sealing guide wheel, which is far away from the proximity switch, is supported by a fixed block, a telescopic rod is fixedly connected between the fixed block and the edge sealing guide wheel, a spring is sleeved on the outer surface of the telescopic rod, and two ends of the spring are respectively fixedly connected with the fixed block and the edge sealing guide wheel;
the proximity switch is used for detecting the distance between the proximity switch and the edge sealing guide wheel in real time;
when the edge sealing belt is broken, the extrusion force of the edge sealing belt to the edge sealing guide wheel disappears, and the distance between the edge sealing guide wheel and the proximity switch is shortened due to the elastic force of the spring, so that the edge sealing guide wheel is detected by the proximity switch.
As a preferable scheme of the utility model, the proximity switch is electrically connected with the controller, the controller is electrically connected with the alarm, and when the proximity switch detects that the distance between the proximity switch and the edge sealing guide wheel is shortened, the alarm is started by the controller.
As a preferable scheme of the utility model, the utility model further comprises a photoelectric switch for detecting the thickness of the edge sealing band on the unreeling wheel in real time, when the thickness of the edge sealing band on the unreeling wheel is thicker, the photoelectric switch detects that the distance between the photoelectric switch and the outer band of the edge sealing band is shorter, and when the thickness of the edge sealing band on the unreeling wheel is thinner, the photoelectric switch detects that the distance between the photoelectric switch and the outer band of the edge sealing band is longer.
As a preferable scheme of the utility model, the photoelectric switch is electrically connected with the controller, and when the photoelectric switch detects that the distance between the photoelectric switch and the edge sealing band is up to a set value, the controller starts an alarm.
Compared with the prior art, the utility model has the following beneficial effects:
according to the utility model, the edge sealing guide wheel extruded by the edge sealing belt is arranged, the distance between the edge sealing belt and the edge sealing guide wheel is detected in real time through the proximity switch, and once the edge sealing belt breaks, the extrusion force of the edge sealing belt to the edge sealing guide wheel disappears, and the distance between the edge sealing belt and the edge sealing guide wheel detected by the proximity switch is shortened due to the rebound force of the spring, so that the breakage of the edge sealing belt can be found in time, and the loss caused by the failure of finding the breakage of the edge sealing belt in time is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It will be apparent to those of ordinary skill in the art that the drawings in the following description are exemplary only and that other implementations can be obtained from the extensions of the drawings provided without inventive effort.
FIG. 1 is a schematic diagram of a structure provided in an embodiment of the present utility model;
FIG. 2 is a schematic diagram showing connection of electrical components in the present utility model
Reference numerals in the drawings are respectively as follows:
1-edge sealing guide wheels; 2-proximity switch; 3-fixing blocks; 4-a telescopic rod; 5-a spring; 6-a controller; 7-an alarm; 8-photoelectric switch.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The existing edge sealing device only relies on manual discovery of edge sealing band breakage, and the existing edge sealing device is not timely discovered and has great influence on a gypsum board production line, so that the device for automatically discovering the edge sealing band breakage is necessary to be developed.
As shown in fig. 1, the utility model provides a gypsum board edge sealing fracture detection device, which mainly detects whether an edge sealing belt is broken or not by detecting the distance between the gypsum board edge sealing fracture detection device and an edge sealing guide wheel 1 through a proximity switch 2.
The gypsum board edge sealing fracture detection device comprises an edge sealing guide wheel 1 arranged on one side of an unreeling wheel and used for guiding an edge sealing belt, and a proximity switch 2 arranged on one side of the edge sealing guide wheel 1, wherein one side, far away from the proximity switch 2, of the edge sealing guide wheel 1 is supported by a fixed block 3, a telescopic rod 4 is fixedly connected between the fixed block 3 and the edge sealing guide wheel 1, a spring 5 is sleeved on the outer surface of the telescopic rod 4, and two ends of the spring 5 are respectively fixedly connected with the fixed block 3 and the edge sealing guide wheel 1;
the proximity switch 2 is used for detecting the distance between the proximity switch and the edge sealing guide wheel 1 in real time;
in the initial state, the edge sealing belt gives the edge sealing guide wheel 1 extrusion force when moving, so that the spring 5 is in a compressed state, when the edge sealing belt breaks, the extrusion force of the edge sealing belt to the edge sealing guide wheel 1 disappears, and the distance between the edge sealing guide wheel 1 and the proximity switch 2 is shortened due to the reverse elastic force of the spring 5, so that the edge sealing guide wheel is detected by the proximity switch 2.
According to the embodiment, the edge sealing guide wheel 1 extruded by the edge sealing belt is arranged, the distance between the edge sealing belt and the edge sealing guide wheel 1 is detected in real time through the proximity switch 2, once the edge sealing belt is broken, the extrusion force of the edge sealing belt to the edge sealing guide wheel 1 disappears, and the distance between the edge sealing guide wheel 1 and the edge sealing guide wheel 2 detected by the proximity switch 2 is shortened due to the action of the rebound force of the spring 5, so that the edge sealing belt is broken in time, and the loss caused by failure in finding out the broken edge sealing belt in time is reduced.
When in actual use, the edge sealing belt on the unreeling wheel bypasses the edge sealing guide wheel 1 and then seals the edge of the gypsum board, the edge sealing belt has extrusion force to the edge sealing guide wheel 1, when the spring 5 is in a compressed state, when the edge sealing belt breaks, the extrusion force of the edge sealing belt to the edge sealing guide wheel 1 disappears, and due to the reverse elastic force of the spring 5, the edge sealing guide wheel 1 moves towards the direction of the proximity switch 2, so that the distance between the edge sealing guide wheel 1 and the proximity switch 2 is shortened, and the distance is detected by the proximity switch 2.
As shown in fig. 2, further, the proximity switch 2 is electrically connected with a controller 6, the controller 6 is electrically connected with an alarm 7, and when the proximity switch 2 detects that the distance between the proximity switch 2 and the edge sealing guide wheel 1 is shortened, the alarm 7 is started by the controller 6. When proximity switch 2 detects that its and banding guide pulley 1 between the distance shorten, start alarm 7 through controller 6, then alarm 7 can in time send out the police and remind the staff, need not the staff and is keeping watch whether the banding area is cracked always, has saved the manpower, and more timely discovery.
In order to find out whether the edge sealing belt is used up quickly in time, the post is informed timely, and further, as shown in fig. 1, the gypsum board edge sealing fracture detection device further comprises a photoelectric switch 8 for detecting the thickness of the edge sealing belt on the unreeling wheel in real time, when the thickness of the edge sealing belt on the unreeling wheel is thicker, the photoelectric switch 8 detects that the distance between the photoelectric switch 8 and the edge sealing belt is shorter, and when the thickness of the edge sealing belt on the unreeling wheel is thinner, the photoelectric switch 8 detects that the distance between the photoelectric switch 8 and the edge sealing belt is longer.
The photoelectric switch 8 is electrically connected with the controller 6, and when the photoelectric switch 8 detects that the distance between the photoelectric switch 8 and the edge banding band reaches a set value, the controller 6 starts the alarm 7.
The thickness of the edge sealing belt on the unreeling wheel is detected in real time through the photoelectric switch 8, when the edge sealing belt on the unreeling wheel is used up, the photoelectric switch 8 detects that the distance between the photoelectric switch 8 and the edge sealing belt on the unreeling wheel reaches a set value, and then the alarm 7 is started through the controller 6 to inform posts in time.
The above embodiments are only exemplary embodiments of the present application and are not intended to limit the present application, the scope of which is defined by the claims. Various modifications and equivalent arrangements may be made to the present application by those skilled in the art, which modifications and equivalents are also considered to be within the scope of the present application.

Claims (4)

1. The gypsum board edge sealing and breakage detection device is characterized by comprising an edge sealing guide wheel (1) arranged on one side of an unreeling wheel and a proximity switch (2) arranged on one side of the edge sealing guide wheel (1), wherein one side, far away from the proximity switch (2), of the edge sealing guide wheel (1) is supported by a fixed block (3), a telescopic rod (4) is fixedly connected between the fixed block (3) and the edge sealing guide wheel (1), a spring (5) is sleeved on the outer surface of the telescopic rod (4), and two ends of the spring (5) are fixedly connected with the fixed block (3) and the edge sealing guide wheel (1) respectively;
the proximity switch (2) is used for detecting the distance between the proximity switch and the edge sealing guide wheel (1) in real time;
when the edge sealing belt is in an initial state, the edge sealing belt gives the extrusion force to the edge sealing guide wheel (1) when moving, so that the spring (5) is in a compressed state, when the edge sealing belt breaks, the extrusion force of the edge sealing belt to the edge sealing guide wheel (1) disappears, and the distance between the edge sealing guide wheel (1) and the proximity switch (2) is shortened due to the reverse elastic force of the spring (5), so that the edge sealing guide wheel is detected by the proximity switch (2).
2. A gypsum board edge sealing and breakage detection device as claimed in claim 1, wherein,
the proximity switch (2) is electrically connected with a controller (6), the controller (6) is electrically connected with an alarm (7), and when the proximity switch (2) detects that the distance between the proximity switch and the edge sealing guide wheel (1) is shortened, the alarm (7) is started through the controller (6).
3. A gypsum board edge sealing and breakage detection device as claimed in claim 2, wherein,
the automatic edge sealing device is characterized by further comprising a photoelectric switch (8) for detecting the thickness of the edge sealing band on the unreeling wheel in real time, when the thickness of the edge sealing band on the unreeling wheel is thicker, the photoelectric switch (8) detects that the distance between the photoelectric switch and the outer band of the edge sealing band is shorter, and when the thickness of the edge sealing band on the unreeling wheel is thinner, the photoelectric switch (8) detects that the distance between the photoelectric switch and the outer band of the edge sealing band is longer.
4. A gypsum board edge sealing and breakage detection device as claimed in claim 3, wherein,
the photoelectric switch (8) is electrically connected with the controller (6), and when the photoelectric switch (8) detects that the distance between the photoelectric switch and the edge sealing band is up to a set value, the controller (6) starts the alarm (7).
CN202322552397.2U 2023-09-20 2023-09-20 Gypsum board banding fracture detection device Active CN220751088U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322552397.2U CN220751088U (en) 2023-09-20 2023-09-20 Gypsum board banding fracture detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322552397.2U CN220751088U (en) 2023-09-20 2023-09-20 Gypsum board banding fracture detection device

Publications (1)

Publication Number Publication Date
CN220751088U true CN220751088U (en) 2024-04-09

Family

ID=90550498

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322552397.2U Active CN220751088U (en) 2023-09-20 2023-09-20 Gypsum board banding fracture detection device

Country Status (1)

Country Link
CN (1) CN220751088U (en)

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