CN220748696U - Tool die for detecting capability used in oil cylinder construction - Google Patents
Tool die for detecting capability used in oil cylinder construction Download PDFInfo
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- CN220748696U CN220748696U CN202321525109.8U CN202321525109U CN220748696U CN 220748696 U CN220748696 U CN 220748696U CN 202321525109 U CN202321525109 U CN 202321525109U CN 220748696 U CN220748696 U CN 220748696U
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- 238000010276 construction Methods 0.000 title claims abstract description 28
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 239000003921 oil Substances 0.000 claims description 66
- 230000007246 mechanism Effects 0.000 claims description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 239000010720 hydraulic oil Substances 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000007689 inspection Methods 0.000 abstract description 3
- 210000001503 joint Anatomy 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The utility model belongs to the technical field of oil cylinder inspection, and particularly relates to a tooling die for inspecting capability detection used in oil cylinder construction, which comprises the following components: two mounting plates which are vertically and symmetrically distributed; the two vertical rods are arranged between the two mounting plates, a fixed seat is fixed between the bottom ends of the two vertical rods, a movable seat is arranged above the fixed seat, and two ends of the movable seat are respectively and slidably arranged on the vertical rods at two sides; the utility model can realize rapid assembly into a module platform for detecting the cylinder to be detected on a construction site through the mounting plate and the vertical rod, and a worker only needs to operate the detected hydraulic machinery to the module platform and then directly detect and check data, and realizes manual butt joint through the module platform, thereby creating an easy-to-control construction site and a safe and convenient working environment for the worker.
Description
Technical Field
The utility model belongs to the technical field of oil cylinder inspection, and particularly relates to a tooling die for inspecting capability detection used in oil cylinder construction.
Background
At present, in construction of a building, a pit is mostly in the form of oil cylinder mechanical construction, an oil cylinder is generally referred to as a hydraulic cylinder, and the hydraulic cylinder is a hydraulic actuating element which converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or swinging motion). The device has simple structure and reliable operation; when it is used to realize reciprocating motion, it can eliminate speed reducer, and has no transmission clearance and smooth motion, so that it can be widely used in hydraulic systems of various machines.
The oil cylinder has some defects when in field use, because the oil cylinder adopts a hydraulic form, whether the hydraulic pressure meets the construction requirement or not needs to be detected before construction, the field use needs to take a long time for preparation work, in addition, in the construction, the construction efficiency is low, the construction time is long, the strength is high, and the oil cylinder is also influenced by air temperature change.
Disclosure of Invention
The utility model aims to provide a tooling die for detecting the capability of oil cylinder construction, which solves the problems of low construction efficiency, long construction time, high strength and influence of air temperature change in the conventional oil cylinder inspection construction.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a frock mould for checking ability detection that uses in hydro-cylinder construction includes: two mounting plates which are vertically and symmetrically distributed;
the two vertical rods are arranged between the two mounting plates, a fixed seat is fixed between the bottom ends of the two vertical rods, a movable seat is arranged above the fixed seat, and two ends of the movable seat are respectively and slidably arranged on the vertical rods at two sides;
the fixed rods are arranged on the outer sides of the movable seat and the fixed seat, and an oil cylinder to be tested is arranged between the two fixed rods;
the detection mechanism is used for detecting the oil pressure of the oil cylinder to be detected and is arranged on the outer side of one of the mounting plates.
Preferably, the device further comprises a limiting mechanism for limiting the cylinder to be tested, and the limiting mechanism comprises:
the limiting groove is arranged on the fixed rod and is positioned in the radial direction;
the limiting block is slidably mounted in the limiting groove, is of a semicircular block structure, and is located at the outer side of the cylinder to be detected when the limiting block moves outwards, so that the cylinder to be detected is limited to be separated from the fixing rod.
Preferably, the both sides of spacing groove symmetry all have seted up the spout horizontally, the both sides of stopper symmetry all have seted up with spout matched with slider, two slider slidable mounting respectively in the spout of both sides.
Preferably, both ends of the mounting plate are penetrated with mounting holes from front to back, and expansion bolts are arranged in the mounting holes;
two channel steels are installed between the two mounting plates, and two ends of the two channel steels are respectively installed at the ends of the two mounting plates.
Preferably, two opposite sides of the vertical rod are vertically provided with sliding rails, two symmetrical ends of the movable seat are provided with grooves, and the movable seat is installed between the sliding rails at two sides in a lifting manner through the grooves.
Preferably, the detection mechanism comprises an oil tank arranged on the outer side of one channel steel, and a hydraulic oil pump arranged on the top of the oil tank, and an electric cabinet is arranged on the outer side of the other channel steel.
Compared with the prior art, the utility model has the following beneficial effects:
(1) According to the utility model, the module platform for detecting the oil cylinder to be detected can be quickly assembled on a construction site through the mounting plate and the vertical rod, and by utilizing the module platform, a worker only needs to operate the detected hydraulic machinery to the platform and then directly detect and check data, and the module platform is used for realizing manual butt joint, so that an easily-controlled construction site and a safe and convenient working environment are created for the worker.
(2) According to the quick assembly device for the oil cylinder to be tested, the oil cylinder to be tested can be quickly mounted on the fixed rods through the limiting mechanism, the end parts of the oil cylinder to be tested are directly sleeved on the two fixed rods, the limiting blocks are pushed outwards, the limiting blocks are positioned on the outer wall of the oil cylinder to be tested, the oil cylinder to be tested is limited to be separated from the fixed rods, and when the oil cylinder to be tested needs to be dismounted, the limiting blocks are only pushed into the limiting grooves, so that the quick assembly of the oil cylinder to be tested is realized.
Drawings
FIG. 1 is a front view of the present utility model;
FIG. 2 is a top view of the movable block and the vertical bar of the present utility model;
FIG. 3 is a side view of the fixing lever and stopper of the present utility model;
FIG. 4 is a schematic diagram showing the cooperation between the sliding block and the sliding groove according to the present utility model;
FIG. 5 is an enlarged view of FIG. 1 at A;
FIG. 6 is a schematic illustration of the fit of the mounting plate with an expansion bolt of the present utility model;
in the figure: 1-mounting plate, 2-expansion bolts, 3-channel steel, 4-electric cabinet, 5-oil tank, 6-hydraulic oil pump, 7-slide rail, 8-cylinder to be measured, 9-montant, 10-movable seat, 11-fixing seat, 12-dead lever, 13-stopper, 14-slider, 15-spacing groove, 16-spout, 17-recess, 18-mounting hole.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-2 and fig. 6, the present utility model provides a technical solution: a frock mould for checking ability detection that uses in hydro-cylinder construction includes: two mounting plates 1 which are vertically and symmetrically distributed;
the two vertical rods 9 are arranged between the two mounting plates 1, a fixed seat 11 is fixed between the bottom ends of the two vertical rods 9, a movable seat 10 is arranged above the fixed seat 11, and two ends of the movable seat 10 are respectively and slidably arranged on the vertical rods 9 at two sides;
the fixed rods 12 are arranged on the outer sides of the movable seat 10 and the fixed seat 11, and an oil cylinder 8 to be tested is arranged between the two fixed rods 12;
the detection mechanism is used for detecting the oil pressure of the oil cylinder 8 to be detected and is arranged on the outer side of one of the mounting plates 1.
Through the technical scheme:
the oil cylinder 8 to be tested is arranged on the fixed base 11 and the fixed rod 12 of the movable base 10, meanwhile, the oil cylinder 8 to be tested is connected with the detection mechanism, after the detection mechanism is started, the oil cylinder 8 to be tested is lifted between the movable base 10 and the fixed base 11, thereby driving the movable base 10 to lift between the two vertical rods 9, whether the oil cylinder 8 to be tested leaks oil or not can be found out by observing the oil cylinder 8 to be tested, multiple groups of vertical rods 9 can be arranged, and the equipment can conveniently detect multiple oil cylinders 8 to be tested simultaneously.
The tool is designed independently and comprises an oil pump mounting frame, an oil cylinder mounting frame, an oil pipe, a pressure gauge and an electric control system; the oil pump mounting frame and the oil cylinder mounting frame are provided with the oil tank 5, so that hydraulic oil is prevented from leaking outwards in the maintenance process; the design of the oil cylinder mounting frame meets the jacking force of the oil cylinder with the largest cylinder diameter under the largest working pressure;
installing an oil pipe according to an oil pipe wiring diagram, and performing test operation, pressure resistance and leakage test on the oil cylinder 8 to be tested:
test run: the cylinder 8 to be tested is made to run under the no-load working condition, the full stroke reciprocates for 2 times, the cylinder 8 to be tested stays for 10s at the end of each stroke, whether the cylinder 8 to be tested is sealed completely or not is checked, air in the cylinder 8 to be tested is removed, and if oil leakage exists, the cylinder 8 to be tested is maintained and replaced in time;
withstand voltage test: the oil cylinder 8 to be tested is arranged on a loading tool, the oil cylinder 8 to be tested is pressurized through a perfect oil pump until the pressure gauge displays rated pressure (21 Mpa) of the oil pump, a pointer of the pressure gauge is stable and does not swing, an electromagnetic valve of the oil pump is closed to enable an oil circuit of the electromagnetic valve to be in a closed state, then the hydraulic oil pump 6 is closed, and the pointer of the pressure gauge is ensured to be above 16Mpa and kept for 2min.
Further, with respect to the above-mentioned mounting plate 1, mounting holes 18 are formed through both ends of the mounting plate 1 from front to back, and expansion bolts 2 are mounted in the mounting holes 18;
install two channel-section steel 3 between two mounting panels 1, and the tip at two mounting panel 1 is installed respectively at the both ends of two channel-section steel 3, installs expansion bolts 2 on mounting panel 1 through mounting hole 18 to with mounting panel 1 fixed mounting on the wall in construction area, consolidate two mounting panels 1 through channel-section steel 3.
Further, for the movable seat 10, the two opposite sides of the two vertical rods 9 are respectively and vertically provided with the sliding rail 7, the symmetrical two ends of the movable seat 10 are respectively provided with the groove 17, the movable seat 10 is installed between the sliding rails 7 at the two sides in a lifting manner through the grooves 17, and the movable seat 10 can lift between the two vertical rods 9 through the sliding rails 7 and the grooves 17.
Further, to the detection mechanism that sets up above, detection mechanism is including installing the oil tank 5 in one of them channel-section steel 3 outside, and install the hydraulic oil pump 6 at oil tank 5 top, electric cabinet 4 is installed in the outside of another channel-section steel 3, with the hydro-cylinder 8 that awaits measuring and hydraulic oil pump 6 and oil tank 5 switch-on, be arranged in the electric cabinet 4 to detect the display screen of hydro-cylinder 8 pressure of awaiting measuring and supply power simultaneously, not drawing in the display screen picture, hydro-cylinder 8 of awaiting measuring starts, jack-up movable seat 10, hydro-cylinder 8 of awaiting measuring is jacked up between movable seat 10 and fixing base 11, detect whether hydro-cylinder 8 of awaiting measuring normally works, there is the oil leak phenomenon, whether normal work can be done.
Referring to fig. 1-5, the device further includes a limiting mechanism for limiting the cylinder 8 to be tested, where the limiting mechanism includes:
a limit groove 15 which is arranged on the fixed rod 12 and is positioned in the radial direction;
the limiting block 13 is slidably mounted in the limiting groove 15, the limiting block 13 is of a semicircular block structure, and when the limiting block 13 moves outwards, the limiting block 13 is positioned on the outer side of the cylinder 8 to be detected, and the cylinder 8 to be detected is limited to be separated from the fixed rod 12.
Through the technical scheme:
the cylinder 8 to be measured is brought to the outer sides of the fixed seat 11 and the movable seat 10, meanwhile, the end part of the cylinder 8 to be measured is sleeved on the fixed rod 12 on the fixed seat 11 and the movable seat 10, the limiting block 13 is pushed outwards, and the limiting block 13 is pushed out from the limiting groove 15, so that the limiting block 13 is positioned on the outer side of the cylinder 8 to be measured, and the cylinder 8 to be measured is prevented from being separated from the fixed rod 12 when the cylinder 8 to be measured is detected.
Further, for the above-mentioned stopper 13 that sets up, spout 16 has all been seted up to the equal level in both sides of spacing groove 15 symmetry, and slide block 14 with spout 16 matched with has all been seted up to the both sides of stopper 13 symmetry, two slide blocks 14 slidable mounting respectively in the spout 16 of both sides, let stopper 13 can be to the outside promotion of spacing groove 15 through slide block 14 and spout 16 to accomplish to await measuring hydro-cylinder 8 restriction on dead lever 12, avoid awaiting measuring hydro-cylinder 8 break away from dead lever 12 when detecting.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A frock mould for checking ability detection that uses in hydro-cylinder construction, its characterized in that includes: two mounting plates (1) which are symmetrically distributed up and down;
two vertical rods (9) arranged between the two mounting plates (1), a fixed seat (11) is fixed between the bottom ends of the two vertical rods (9), a movable seat (10) is arranged above the fixed seat (11), and two ends of the movable seat (10) are respectively and slidably arranged on the vertical rods (9) at two sides;
the fixed rods (12) are arranged on the outer sides of the movable seat (10) and the fixed seat (11), and an oil cylinder (8) to be tested is arranged between the two fixed rods (12);
the detection mechanism is used for detecting the oil pressure of the oil cylinder (8) to be detected and is arranged on the outer side of one of the mounting plates (1).
2. The tooling die for detecting the capability detection used in the construction of the oil cylinder according to claim 1, wherein the tooling die comprises the following components: the device also comprises a limiting mechanism for limiting the cylinder (8) to be tested, and the limiting mechanism comprises:
a limit groove (15) which is arranged on the fixed rod (12) and is positioned in the radial direction;
the limiting block (13) is slidably mounted in the limiting groove (15), the limiting block (13) is of a semicircular block structure, and when the limiting block (13) moves outwards, the limiting block (13) is positioned on the outer side of the cylinder (8) to be detected, and the cylinder (8) to be detected is limited to be separated from the fixed rod (12).
3. The tooling die for detecting the capability detection used in the construction of the oil cylinder according to claim 2, wherein the tooling die comprises the following components: sliding grooves (16) are horizontally formed in two symmetrical sides of the limiting groove (15), sliding blocks (14) matched with the sliding grooves (16) are formed in two symmetrical sides of the limiting block (13), and the two sliding blocks (14) are respectively and slidably installed in the sliding grooves (16) on two sides.
4. The tooling die for detecting the capability detection used in the construction of the oil cylinder according to claim 1, wherein the tooling die comprises the following components: mounting holes (18) are formed in the two ends of the mounting plate (1) in a penetrating mode from front to back, and expansion bolts (2) are mounted in the mounting holes (18);
two channel steels (3) are arranged between the two mounting plates (1), and two ends of the two channel steels (3) are respectively arranged at the end parts of the two mounting plates (1).
5. The tooling die for detecting the capability detection used in the construction of the oil cylinder according to claim 1, wherein the tooling die comprises the following components: two slide rails (7) are vertically arranged on one sides, opposite to the vertical rods (9), of the movable seat (10), grooves (17) are formed in two symmetrical ends of the movable seat (10), and the movable seat (10) is installed between the slide rails (7) on two sides in a lifting mode through the grooves (17).
6. The tooling die for detecting the capability detection used in the construction of the oil cylinder according to claim 4, wherein: the detection mechanism comprises an oil tank (5) arranged on the outer side of one channel steel (3), and a hydraulic oil pump (6) arranged on the top of the oil tank (5), and an electric cabinet (4) is arranged on the outer side of the other channel steel (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321525109.8U CN220748696U (en) | 2023-06-15 | 2023-06-15 | Tool die for detecting capability used in oil cylinder construction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321525109.8U CN220748696U (en) | 2023-06-15 | 2023-06-15 | Tool die for detecting capability used in oil cylinder construction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220748696U true CN220748696U (en) | 2024-04-09 |
Family
ID=90551815
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321525109.8U Active CN220748696U (en) | 2023-06-15 | 2023-06-15 | Tool die for detecting capability used in oil cylinder construction |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220748696U (en) |
-
2023
- 2023-06-15 CN CN202321525109.8U patent/CN220748696U/en active Active
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