CN220741884U - Corrugated rubber pipe forming and blanking mechanism - Google Patents
Corrugated rubber pipe forming and blanking mechanism Download PDFInfo
- Publication number
- CN220741884U CN220741884U CN202322548189.5U CN202322548189U CN220741884U CN 220741884 U CN220741884 U CN 220741884U CN 202322548189 U CN202322548189 U CN 202322548189U CN 220741884 U CN220741884 U CN 220741884U
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- fixedly connected
- inner core
- die
- dies
- blanking mechanism
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- 230000007246 mechanism Effects 0.000 title claims abstract description 22
- 238000005485 electric heating Methods 0.000 claims description 14
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000465 moulding Methods 0.000 abstract description 8
- 239000002994 raw material Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 208000032765 Device extrusion Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Abstract
The utility model discloses a corrugated rubber pipe forming and blanking mechanism, which comprises the following components: workstation and two inner core moulds, workstation surface fixedly connected with vertical fixed plate, vertical fixed plate top fixedly connected with transverse fixed plate, transverse fixed plate one end fixedly connected with motor, motor output shaft fixedly connected with lead screw, lead screw surface threaded connection has a silk seat, silk seat bottom fixedly connected with electric telescopic handle, electric telescopic handle bottom fixedly connected with backup pad, backup pad bottom fixedly connected with two top dies, workstation surface fixedly connected with two die blocks. According to the utility model, the plurality of inner core dies are arranged, then the inner core dies are placed between the top die and the bottom die, the top die and the bottom die are heated, so that a plurality of rubber tubes are manufactured through hot press molding, and then the gaps between the inner core dies and the rubber tubes are inflated to be inflated, so that the rubber tubes are convenient to take down, and the problem that multi-batch low-cost manufacturing cannot be realized is solved.
Description
Technical Field
The utility model relates to the technical field of corrugated rubber tube forming, in particular to a corrugated rubber tube forming and blanking mechanism.
Background
There is a kind of corrugated pipe in the market, the material is made of rubber, and the two ends of this pipe are the structure of thin mouth, to the manufacturing of this pipe, generally adopt injection moulding, namely the rubber raw materials heats to the molten state, then adopt special extrusion device extrusion, and the cooling, tailorring need tubular mould to mould.
However, in the prior art, when the rubber tube is used, the processing, the installation, the mold test and the like of the injection mold are very time-consuming, so that the injection mold is relatively expensive and high in cost, meanwhile, the injection mold has more mold parts, complex processing and long delivery cycle, and the debugging and the test production of the mold are relatively long in cycle of hot press molding, so that if the rubber tube is required to be manufactured in a plurality of batches at low cost, the cost is high, the manufacturing cycle is long, and the multi-batch manufacturing efficiency is affected.
Disclosure of Invention
The utility model aims to provide a corrugated rubber pipe forming and blanking mechanism so as to solve the problem that multi-batch low-cost manufacturing cannot be realized.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a corrugated rubber pipe shaping unloading mechanism, includes workstation and two inner core moulds, workstation fixed surface is connected with vertical fixed plate, vertical fixed plate top fixedly connected with transverse fixed plate, transverse fixed plate one end fixedly connected with motor, motor output shaft fixedly connected with lead screw, lead screw surface threaded connection has the silk seat, silk seat bottom fixedly connected with electric telescopic handle, electric telescopic handle bottom fixedly connected with backup pad, backup pad bottom fixedly connected with two cope match-plates, workstation fixed surface is connected with two die blocks, the equal fixedly connected with electric heating wire of cope match-plate and die block inner wall, the equal fixedly connected with first connecting piece in die block both sides respectively, first connecting hole has been seted up on first connecting piece surface, two fixedly connected with connecting plate between the inner core mould is located the front side the left side cover of inner core mould is equipped with the gas tube, the equal fixedly connected with second connecting piece in connecting plate both sides respectively, the second connecting piece surface has seted up the second connecting hole, places the inner core mould in the sole groove, then through electric bolt fixed connection with top contact die block with the top.
Preferably, the surface of the vertical fixing plate is fixedly connected with a control panel, and the control panel is used for controlling the whole mechanism in and out.
Preferably, the control panel is electrically connected with the motor, the electric heating wire and the electric telescopic rod, and the motor, the electric heating wire and the electric telescopic rod are conveniently controlled through the control panel.
Preferably, one end of the screw rod is rotationally connected with the inner wall of the transverse fixing plate, so that the screw rod can rotate conveniently.
Preferably, the top of the wire seat is in sliding connection with the inner wall of the transverse fixing plate, so that the wire seat can conveniently move on the inner wall of the transverse fixing plate.
Preferably, the surface of the transverse fixing plate is provided with a sliding groove, so that the electric telescopic rod can be conveniently moved.
Preferably, the surface of the top die is provided with a plurality of top grooves, the surface of the bottom die is provided with a plurality of bottom grooves, the top grooves are contacted with the upper part of the inner core die, and rubber raw materials are placed in the bottom grooves.
Preferably, the sizes of the first connecting hole and the second connecting hole are matched, so that the fixing bolt can be conveniently inserted.
Compared with the prior art, the utility model has the beneficial effects that:
when the utility model is used, rubber raw materials are put into the bottom groove, then the connecting plate of the inner core die is put into the gap between the two bottom dies, the second connecting piece is just aligned with the first connecting piece, the inner core die is put into the bottom groove, then the inner core die is screwed into the first connecting hole and the second connecting hole through the fixing bolts, so that the inner core die is fixed, after the fixing is finished, the rubber raw materials are put above each inner core die, after the fixing is finished, the motor is started through the control panel, the motor drives the screw rod to rotate, the screw rod rotates to drive the wire seat on the surface to move, the wire seat moves to drive the electric telescopic rod to move, the electric telescopic rod moves to drive the supporting plate to move, the supporting plate moves to drive the top die to move until the top of the installed inner core die is right above, at the moment, the electric telescopic rod is started through the control panel, the electric telescopic rod drives the supporting plate to move downwards, the supporting plate moves downwards to drive the two top molds to move downwards until the top grooves are in contact with the upper part of the inner core mold, at the moment, the electric heating wires are started through the control panel, the electric heating wires heat the top molds and the bottom molds, the top molds and the bottom molds contain copper and have strong heat conducting performance, the heat of the electric heating wires can be transferred to the rubber raw materials to heat the rubber raw materials, so that the rubber pipes are subjected to hot press molding, after the hot press molding is finished, the control panel is used for controlling the electric telescopic rods to drive the top molds to be far away from the inner core mold, then the fixing bolts are taken down from the first connecting holes and the second connecting holes, then the inner core mold is taken down from the position where the pipe can be taken down, when the pipe is taken down, the air charging pipe is sleeved at one end of the inner core mold and inserted into a gap between the molded rubber pipe and the inner core mold, and then the air charging pipe is connected with the air charging device, the method for hot-press molding the rubber tube can enable the manufacturing period of the rubber tube to be much faster than that of injection molding, the cost of the mold is far lower than that of the injection molding, and meanwhile, a plurality of inner core molds are arranged, so that multi-batch low-cost manufacturing of the rubber tube can be realized through the method, and the problem that multi-batch low-cost manufacturing cannot be realized is solved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a blanking mechanism for molding a corrugated rubber tube;
FIG. 2 is a schematic diagram of the inner core die of the corrugated rubber tube forming and blanking mechanism;
FIG. 3 is a schematic diagram of a top mold structure of a blanking mechanism for molding a corrugated rubber tube;
FIG. 4 is a front sectional view of a transverse fixing plate structure of a corrugated rubber tube forming and blanking mechanism of the utility model;
FIG. 5 is a front sectional view of a transverse top die structure of a corrugated rubber tube forming and blanking mechanism of the present utility model;
fig. 6 is a front sectional view of a transverse bottom die structure of a corrugated rubber tube forming and blanking mechanism.
In the figure: 1. a work table; 2. a vertical fixing plate; 3. a transverse fixing plate; 4. a motor; 5. a control panel; 6. an electric heating wire; 7. an electric telescopic rod; 8. a support plate; 9. a top mold; 10. a top groove; 11. a bottom die; 12. a first connector; 13. a bottom groove; 14. a first connection hole; 15. a connecting plate; 16. a second connector; 17. a second connection hole; 18. an inner core mold; 19. a screw rod; 20. a chute; 21. a wire seat; 22. and (5) an inflation tube.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-2, the present utility model provides a technical solution: the utility model provides a corrugated rubber pipe shaping unloading mechanism, including workstation 1 and two inner core moulds 18, workstation 1 surface fixedly connected with vertical fixed plate 2, simultaneously, workstation 1 surface fixedly connected with two die blocks 11, a plurality of undercut 13 have been seted up on die block 11 surface, place the rubber raw materials in undercut 13, die block 11 both sides are respectively fixedly connected with first connecting piece 12, first connecting hole 14 has been seted up on first connecting piece 12 surface, fixedly connected with connecting plate 15 between two inner core moulds 18, the left side cover that is located front side inner core mould 18 is equipped with gas tube 22, conveniently aerify to the space between rubber tube and the inner core mould 18, in addition, connecting plate 15 both sides are respectively fixedly connected with second connecting piece 16, second connecting hole 17 has been seted up on second connecting piece 16 surface, first connecting hole 14 and second connecting hole 17 size looks adaptation, place connecting plate 15 between two die blocks 11, make first connecting hole 14 and second connecting hole 17 align, finally insert first connecting hole 14 and second connecting hole 17 through fixing bolt and fix in carrying out in the first connecting hole 14 and the second connecting hole 17;
referring to fig. 1, 3 and 4, wherein a transverse fixing plate 3 is fixedly connected to the top of a vertical fixing plate 2, a motor 4 is fixedly connected to one end of the transverse fixing plate 3, an output shaft of the motor 4 is fixedly connected with a screw rod 19, a screw seat 21 is connected to the surface of the screw rod 19 in a threaded manner, the screw rod 19 drives the screw seat 21 to move on the surface of the screw rod under the action of the motor 4, an electric telescopic rod 7 is fixedly connected to the bottom of the screw seat 21, a supporting plate 8 is fixedly connected to the bottom of the supporting plate 8, two top molds 9 are fixedly connected to the bottom of the supporting plate 8, the electric telescopic rod 7 drives the top molds 9 to move up and down, in addition, a plurality of top grooves 10 are formed in the surface of the top molds 9, the top of the screw seat 21 is in sliding connection with the inner wall of the transverse fixing plate 3, and a sliding groove 20 is formed in the surface of the transverse fixing plate 3;
referring to fig. 5 and 6, wherein, the inner walls of the bottom die 11 and the top die 9 are fixedly connected with an electric heating wire 6 for heating the bottom die 11 and the top die 9, the top die 9 and the bottom die 11 contain copper, have strong heat conduction performance, the surface of the vertical fixing plate 2 is fixedly connected with a control panel 5, the control panel 5 is electrically connected with the motor 4, the electric heating wire 6 and the electric telescopic rod 7, and the control panel 5 is used for controlling the motor 4, the electric heating wire 6 and the electric telescopic rod 7.
Working principle: when the die is used, rubber raw materials are placed in the bottom groove 13, then the connecting plate 15 of the inner core die 18 is placed in a gap between the two bottom dies 11, the second connecting piece 16 is just aligned with the first connecting piece 12, the inner core die 18 is placed in the bottom groove 13, then the rubber raw materials are inserted into the first connecting holes 14 and the second connecting holes 17 through fixing bolts to be screwed tightly, the inner core die 18 is fixed, and after the fixing is completed, the rubber raw materials are placed above each inner core die 18;
then, the motor 4 is started through the control panel 5, the motor 4 drives the screw rod 19 to rotate, the screw rod 19 rotates to drive the wire seat 21 on the surface to move, the wire seat 21 moves to drive the electric telescopic rod 7 to move, the electric telescopic rod 7 moves to drive the supporting plate 8 to move, the supporting plate 8 moves to be right above the installed inner core die 18, at the moment, the electric telescopic rod 7 is started through the control panel 5, the electric telescopic rod 7 drives the supporting plate 8 to move downwards, the supporting plate 8 moves downwards to drive the two top dies 9 to move downwards until the top groove 10 is contacted with the upper part of the inner core die 18, at the moment, the electric heating wire 6 is started through the control panel 5, the top dies 9 and the bottom die 11 are heated, the top dies 9 and the bottom die 11 contain copper, have strong heat conducting performance, and can transfer the heat of the electric heating wire 6 to the rubber raw materials to heat the rubber raw materials, so that the rubber pipe hot press molding is achieved,
finally, the electric telescopic rod 7 is controlled by the control panel 5 to enable the top die 9 to be far away from the inner core die 18, then the fixing bolt is taken down from the first connecting hole 14 and the second connecting hole 17, then the inner core die 18 is taken down from between the two bottom dies 11 and is placed at a position where the tube taking can be carried out, when the tube is taken out, the air charging tube 22 is sleeved at one end of the inner core die 18 and is inserted into a gap between the formed rubber tube and the inner core die 18, then the air charging tube 22 is connected with the air charging device, air is charged into the gap between the formed rubber tube and the inner core die 18, the air charging of the formed rubber tube is expanded, and then the rubber tube is taken down from the inner core die 18 outwards by pulling one end of the expanded rubber tube.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a corrugated rubber pipe shaping unloading mechanism, includes workstation (1) and two inner core moulds (18), its characterized in that: the surface of the workbench (1) is fixedly connected with a vertical fixing plate (2), the top of the vertical fixing plate (2) is fixedly connected with a transverse fixing plate (3), one end of the transverse fixing plate (3) is fixedly connected with a motor (4), an output shaft of the motor (4) is fixedly connected with a screw rod (19), the surface of the screw rod (19) is in threaded connection with a screw seat (21), the bottom of the screw seat (21) is fixedly connected with an electric telescopic rod (7), the bottom of the electric telescopic rod (7) is fixedly connected with a supporting plate (8), the bottom of the supporting plate (8) is fixedly connected with two top dies (9), two bottom dies (11) are fixedly connected to the surface of the workbench (1), electric heating wires (6) are fixedly connected to the inner walls of the top dies (9) and the bottom dies (11) respectively and fixedly connected to first connecting pieces (12) on two sides of the bottom dies (11), first connecting holes (14) are formed in the surfaces of the first connecting pieces (12), connecting plates (15) are fixedly connected between the two inner core dies (18), air charging tubes (22) are sleeved on the left side of the inner core dies (18) and positioned on the front side, second connecting pieces (16) are respectively and fixedly connected to two sides of the connecting plates (15), and a second connecting hole (17) is formed in the surface of the second connecting piece (16).
2. The corrugated rubber tube forming and blanking mechanism of claim 1, wherein: the surface of the vertical fixing plate (2) is fixedly connected with a control panel (5).
3. The corrugated rubber tube forming and blanking mechanism of claim 2, wherein: the control panel (5) is electrically connected with the motor (4), the electric heating wire (6) and the electric telescopic rod (7).
4. The corrugated rubber tube forming and blanking mechanism of claim 1, wherein: one end of the screw rod (19) is rotationally connected with the inner wall of the transverse fixing plate (3).
5. The corrugated rubber tube forming and blanking mechanism of claim 1, wherein: the top of the wire seat (21) is connected with the inner wall of the transverse fixing plate (3) in a sliding way.
6. The corrugated rubber tube forming and blanking mechanism of claim 1, wherein: a chute (20) is formed in the surface of the transverse fixing plate (3).
7. The corrugated rubber tube forming and blanking mechanism of claim 1, wherein: a plurality of top grooves (10) are formed in the surface of the top die (9), and a plurality of bottom grooves (13) are formed in the surface of the bottom die (11).
8. The corrugated rubber tube forming and blanking mechanism of claim 1, wherein: the first connecting hole (14) and the second connecting hole (17) are matched in size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322548189.5U CN220741884U (en) | 2023-09-20 | 2023-09-20 | Corrugated rubber pipe forming and blanking mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322548189.5U CN220741884U (en) | 2023-09-20 | 2023-09-20 | Corrugated rubber pipe forming and blanking mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220741884U true CN220741884U (en) | 2024-04-09 |
Family
ID=90555801
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322548189.5U Active CN220741884U (en) | 2023-09-20 | 2023-09-20 | Corrugated rubber pipe forming and blanking mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220741884U (en) |
-
2023
- 2023-09-20 CN CN202322548189.5U patent/CN220741884U/en active Active
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| GR01 | Patent grant |