CN220739963U - Auxiliary tool for welding tipping bucket - Google Patents

Abstract

The utility model discloses a tipping bucket welding auxiliary tool, which comprises the following components: the positioning table is provided with a first inclined plane, a second inclined plane and a first plane; the translation seat is arranged in a sliding manner at a height lower than the first plane, a third inclined plane is arranged on the translation seat and parallel to the first inclined plane, and the translation seat can translate to enable the third inclined plane to move towards the first inclined plane in a reciprocating manner; the limiting seat is provided with a second plane which is vertical to and higher than the first plane, the two sides of the positioning table are provided with limiting seats, the positions of the second planes on the two sides are opposite, the limiting seats are provided with adsorption structures, and the adsorption structures can enable the plate body workpiece to be adsorbed on the second plane; a first press-fit mechanism and a second press-fit mechanism; the first inclined plane, the second inclined plane, the first plane and the second plane are used as references, and the first pressure head, the second pressure head, the third inclined plane and the adsorption structure are matched for quick fixation, so that the accurate positioning and locking of the workpiece are met, and the welding quality of the workpiece is effectively guaranteed.

Description

Auxiliary tool for welding tipping bucket

Technical Field

The utility model relates to a welding fixture, in particular to a tipping bucket welding auxiliary tool.

Background

The existing safe is provided with a tipping bucket structure inside, and the tipping bucket can be overturned in the safe. As shown in fig. 8, the bottom of the skip bucket is formed by connecting two bottom plates at an obtuse angle, and two sides of the skip bucket are connected with side plates with corresponding shapes. The joints of the plates are fixed by welding. The conventional method is to independently position each plate, and weld each plate after positioning the plate. When the last plate is subjected to positioning welding deviating from the tolerance range, the positioning welding of the next plate can be seriously influenced, the rejection rate is high, and the overall welding efficiency is low.

Disclosure of Invention

The present utility model aims to solve at least one of the above-mentioned technical problems in the related art to some extent. Therefore, the utility model provides a tipping bucket welding auxiliary tool.

In order to achieve the above purpose, the technical scheme of the utility model is as follows:

according to an embodiment of the first aspect of the utility model, a skip welding auxiliary tool comprises:

the positioning table is provided with a first inclined plane, a second inclined plane and a first plane, the first inclined plane and the second inclined plane are connected in a V-shaped distribution manner, the highest point of the first inclined plane is higher than the highest point of the second inclined plane, and the first plane is connected at the highest point of the second inclined plane and horizontally extends in a direction away from the first inclined plane;

the translation seat is arranged in a sliding manner and is lower than the height of the first plane, a third inclined plane is arranged on the translation seat, the third inclined plane is parallel to the first inclined plane, and the translation seat can translate to enable the third inclined plane to move back and forth towards the first inclined plane;

the limiting seat is provided with a second plane which is vertical to and higher than the first plane, the two sides of the positioning table are provided with the limiting seat, the positions of the second planes on the two sides are opposite, the limiting seat is provided with an adsorption structure, and the adsorption structure can enable a plate body workpiece to be adsorbed on the second plane;

the first pressing mechanism is provided with a first pressing head which is positioned above the first plane and is lifted towards the first plane;

the second pressing mechanism is provided with a second pressing head which is positioned above the first inclined plane and is lifted towards the first inclined plane.

The tipping bucket welding auxiliary tool provided by the embodiment of the utility model has at least the following beneficial effects: the first inclined plane, the second inclined plane, the first plane and the second plane are used as references, and the first pressure head, the second pressure head, the third inclined plane and the adsorption structure are matched for quick fixation, so that the accurate positioning and locking of the workpiece are met, and the welding quality of the workpiece is effectively guaranteed.

According to some embodiments of the utility model, the limit seat is further provided with a third plane, and the third plane is flush with the first plane.

According to some embodiments of the utility model, two sides of the positioning table are respectively provided with a plurality of limiting seats, and the limiting seats on the same side are arranged at intervals.

According to some embodiments of the utility model, the limiting seat is provided with a plurality of magnetic attraction blocks, and each magnetic attraction block forms the adsorption structure.

According to some embodiments of the utility model, a notch is provided at the junction of the bottom ends of the first and second inclined surfaces, the notch extending along the bottom end edges of the first and second inclined surfaces.

According to some embodiments of the utility model, the first pressing mechanism further comprises a first cylinder, the first cylinder is connected with the first pressing mechanism, and the first cylinder drives the first pressing head to lift relative to the first plane.

According to some embodiments of the utility model, the second pressing mechanism further comprises a second cylinder and a support, the second pressing head is rotatably connected to the support through a connecting rod, a telescopic shaft of the second cylinder is hinged to the connecting rod, and the second cylinder drives the connecting rod to rotate relative to the support so as to drive the second pressing head to swing above the first inclined plane.

According to some embodiments of the utility model, the positioning table is mainly formed by arranging two mutually parallel risers at intervals, the first inclined plane, the second inclined plane and the first plane are arranged on the risers, and the translation seat is positioned between the two risers.

According to some embodiments of the utility model, the translation seat is slidably mounted on a guide seat, and the translation seat is driven to translate by a third cylinder.

According to some embodiments of the utility model, the device further comprises a fourth cylinder driving the limit seat on one side to translate towards the limit seat on the other side.

Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.

Drawings

The foregoing and/or additional aspects and advantages of the utility model will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the use state of FIG. 1;

FIG. 3 is a left-hand cross-sectional view of FIG. 2;

FIG. 4 is a schematic structural view of the positioning table cooperating with the first pressing mechanism;

FIG. 5 is a schematic view of the configuration of the translation seat in combination with other components;

FIG. 6 is a schematic diagram of a distribution structure of the limiting seat;

FIG. 7 is a schematic diagram of a second pressing mechanism;

fig. 8 is a schematic view of the structure of a dump work piece.

Reference numerals: a positioning table 100; a first inclined surface 101; a second inclined surface 102; a first plane 103; a notch 104; a riser 110; a translation seat 200; a third bevel 201; a guide holder 210; a third cylinder 220; a limit seat 300; a second plane 301; a third plane 302; an adsorption structure 310; a fourth cylinder 320; a first press-fit mechanism 400; a first ram 410; a first cylinder 420; a second press-fit mechanism 500; a second ram 510; a link 511; a second cylinder 520; a bracket 530; a dump work piece 600; a cross plate 610; a swash plate 620; a side plate 630.

Detailed Description

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present utility model and should not be construed as limiting the utility model.

The utility model relates to a tipping bucket welding auxiliary tool which comprises a positioning table 100, a translation seat 200, a limiting seat 300, a first press-fit mechanism 400 and a second press-fit mechanism 500.

As shown in fig. 1, 3, 4, 5 and 6, the positioning table 100 is provided with a first inclined surface 101, a second inclined surface 102 and a first plane 103. In the illustrated direction, the first inclined surface 101 is inclined from the rear upper side to the front lower side, and the second inclined surface 102 is inclined from the front upper side to the rear lower side. The bottom ends of the first inclined surface 101 and the second inclined surface 102 are joined such that the first inclined surface 101 and the second inclined surface 102 are distributed in a V-shape. The highest point of the first inclined surface 101 is higher than the highest point of the second inclined surface 102, i.e., the inclined length of the first inclined surface 101 is longer than the inclined length of the second inclined surface 102. The first plane 103 is horizontally oriented, and the first plane 103 extends forward from the highest point of the second inclined surface 102 in a direction away from the first inclined surface 101. The translation seat 200 is slidably disposed, and the translation seat 200 is lower than the height of the first plane 103. The translation seat 200 is provided with a third inclined plane 201, the third inclined plane 201 faces the first inclined plane 101, and the third inclined plane 201 is parallel to the first inclined plane 101. The translation seat 200 can translate relative to the positioning table 100, so as to drive the third inclined plane 201 to reciprocate towards the first inclined plane 101. The limiting bases 300 are arranged on the left side and the right side of the positioning table 100, the limiting bases 300 are provided with second planes 301, the second planes 301 are vertically arranged along the up-down direction, the second planes 301 are vertical to the first planes 103 in space, and the second planes 301 are higher than the first planes 103 in height. The second planes 301 of the limit seats 300 on the left and right sides are opposite. The limit seat 300 is provided with an adsorption structure 310, and the adsorption structure 310 can enable the plate body workpiece to be adsorbed on the second plane 301. The suction structure 310 may be a negative pressure suction head. In this embodiment, since the tipping bucket workpiece 600 is generally made of metal, preferably, the adsorption structure 310 adopts magnetic attraction blocks, the magnetic attraction blocks can be permanent magnets, and the magnetic attraction blocks are embedded in the limit seat 300, and magnetically attracted and positioned to the metal plate through the magnetic attraction blocks. The first pressing mechanism 400 has a first pressing head 410, the first pressing head 410 is located above the first plane 103, and the first pressing head 410 can be lifted relative to the first plane 103. The second pressing mechanism 500 has a second pressing head 510, the second pressing head 510 is located above the first inclined plane 101, and the second pressing head 510 can be lifted relative to the single inclined plane.

As shown in fig. 2 and 8, the dump work 600 is composed of a sloping plate 620, a transverse plate 610, and two side plates 630. When in use, the inclined plate 620 is placed on the first inclined plane 101, the lower edge of the inclined plate 620 is abutted to the bottom end of the second inclined plane 102, and the left and right sides of the inclined plate 620 are abutted to the second plane 301 of the two-side limiting seat 300, so as to position the inclined plate 620. Then, the cross plate 610 is placed on the first plane 103, the rear edge of the cross plate 610 abuts against the front end surface of the inclined plate 620, and the left and right sides of the cross plate 610 abut against the second plane 301 of the both-side limit seat 300, thereby positioning the cross plate 610. At this time, the cross plate 610 is higher than a part of the plate body of the inclined plate 620. The two side plates 630 are then placed on the cross plates 610, respectively. The lower edge of the side plate 630 abuts against the upper surface of the cross plate 610, and the beveled edge of the side plate 630 abuts against the front plate surface of the sloping plate 620. The side plate 630 is adsorbed on the second plane 301 under the adsorption action of the adsorption structure 310, so as to position the side plate 630. Finally, the first pressing head 410 is pressed down on the upper surface of the transverse plate 610, the second pressing head 510 is pressed against the forward plate surface of the inclined plate 620, and the translation seat 200 moves to drive the third inclined surface 201 to press against the lower part of the forward plate surface of the inclined plate 620. Thereby fixing the plates of the dump work 600. And finally, welding the connection parts of the plates in an automatic or manual welding mode. After the welding is completed, the first ram 410, the second ram 510 and the translation seat 200 are reset, and the welded dump work 600 can be taken out entirely. The auxiliary tipping bucket welding tool can quickly position each plate of the tipping bucket workpiece 600, takes the first inclined plane 101, the second inclined plane 102, the first plane 103 and the second plane 301 as references, and simultaneously cooperates with the first pressure head 410, the second pressure head 510, the third inclined plane 201 and the adsorption structure 310 to quickly fix, thereby meeting the requirements of accurate positioning and locking of the workpiece and effectively ensuring the welding quality of the workpiece.

In some embodiments of the present utility model, as shown in fig. 6, a third plane 302 is further disposed on the limiting seat 300. The third plane 302 is arranged horizontally, and the third plane 302 is located below the second plane 301, which is also equivalent to the second plane 301 being perpendicular to the third plane 302. The third plane 302 is at a level with the first plane 103. The transverse plate 610 is placed on the first plane 103, the plate bodies on two sides of the transverse plate 610 are simultaneously lapped on the third plane 302, and the third plane 302 serves as the extension of the first plane 103 to position and support the transverse plate 610. Further, as shown in fig. 6, the limiting seat 300 has an L-shaped plate structure. A plurality of limiting seats 300 are respectively arranged at the left side and the right side of the positioning table 100, the limiting seats 300 positioned at the same side are sequentially arranged, and a certain interval is reserved between two adjacent limiting seats 300. The worker can operate the bottom of the inclined plate 620 and the transverse plate 610 through the interval between the limit seats 300.

In some embodiments of the present utility model, as shown in fig. 2 and 4, the bottom ends of the first inclined surface 101 and the second inclined surface 102 have V-shaped sharp corners, and the sharp corners are provided with notches 104. The notches 104 may be provided as circular slots. The notch 104 extends along the bottom end edges of the first and second ramps 101, 102. The inclined plate 620 is placed on the first inclined surface 101, and the lower end edge of the inclined plate 620 is cleared by the notch 104 at right angles.

In some embodiments of the present utility model, as shown in fig. 4, the first pressing mechanism 400 further includes a first cylinder 420. The first cylinder 420 is connected to the first pressing mechanism 400, and the first cylinder 420 drives the first pressing head 410 to lift relative to the first plane 103. In this embodiment, two first cylinders 420 are installed on the front side of the positioning table 100, where the two first cylinders 420 are distributed left and right, and each first cylinder 420 is connected to one first ram 410. The front of the cross plate 610 is press-fitted by two first press heads 410.

In some embodiments of the present utility model, as shown in fig. 1, 3 and 7, the second pressing mechanism 500 further includes a second cylinder 520 and a bracket 530. The second ram 510 is rotatably coupled to the bracket 530 by a link 511, and the second link 511 is oriented in a front-to-rear direction. The telescopic shaft of the second cylinder 520 is hinged to the rear end of the connecting rod 511, and the second ram 510 is disposed at the front end of the connecting rod 511. The second cylinder 520 drives the link 511 to rotate relative to the bracket 530 to drive the second ram 510 to swing above the first inclined surface 101 at the second ram 510. Preferably, the front portion of the connecting rod 511 has a bent section, and when the second ram 510 descends toward the first inclined surface 101 to abut against the inclined plate 620, the second ram 510 is perpendicular to the inclined plate 620. The end of the second pressing head 510 may be configured as an arc surface, so as to prevent the second pressing head 510 from scratching the plate surface of the inclined plate 620.

In some embodiments of the present utility model, as shown in fig. 4, the positioning table 100 is mainly formed by two risers 110 spaced apart from each other in parallel. Each riser 110 is provided with a first inclined surface 101, a second inclined surface 102 and a first plane 103, and the translation seat 200 is located between the two risers 110. The translation seat 200 is slidably mounted on a guide seat 210, and the guide seat 210 faces forward and backward. The front side of the translation seat 200 is connected with a third air cylinder 220, and the translation seat 200 is driven by the third air cylinder 220 to translate back and forth, so as to drive the third inclined plane 201 to approach or separate from the first inclined plane 101.

In some embodiments of the present utility model, as shown in fig. 1, 2 and 6, a fourth cylinder 320 is further included. The fourth cylinder 320 is connected with one of the limit seats 300. The fourth cylinder 320 drives the limit seat 300 of the side to translate toward the limit seat 300 of the other side. After the transverse plate 610 is placed on the first plane 103, the fourth cylinder 320 is started, the limiting seat 300 moves, the second plane 301 corresponding to the moving limiting seat 300 abuts against the side edge of the transverse plate 610, the transverse plate 610 is pushed to approach the limiting seat 300 on the other side until the side plate 630 on the other side of the transverse plate 610 abuts against the second plane 301 of the limiting seat 300 on the other side, and therefore the left side and the right side of the transverse plate 610 are clamped and positioned.

In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In the description of the present specification, reference to the term "some particular embodiments" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.

Claims (10)

1. Tipping bucket welding auxiliary fixtures, its characterized in that includes:

the positioning table (100), the positioning table (100) is provided with a first inclined plane (101), a second inclined plane (102) and a first plane (103), the first inclined plane (101) and the second inclined plane (102) are connected in a V-shaped distribution, the highest point of the first inclined plane (101) is higher than the highest point of the second inclined plane (102), and the first plane (103) is connected at the highest point of the second inclined plane (102) and horizontally extends in a direction away from the first inclined plane (101);

the translation seat (200) is arranged in a sliding manner at a height lower than the first plane (103), a third inclined plane (201) is arranged on the translation seat (200), the third inclined plane (201) is parallel to the first inclined plane (101), and the translation seat (200) can translate so that the third inclined plane (201) moves towards the first inclined plane (101) in a reciprocating manner;

the limiting seat (300), the limiting seat (300) is provided with a second plane (301) which is vertical to and higher than the first plane (103), the two sides of the positioning table (100) are provided with the limiting seat (300) and the positions of the second planes (301) on the two sides are opposite, the limiting seat (300) is provided with an adsorption structure (310), and the adsorption structure (310) can enable a plate body workpiece to be adsorbed on the second plane (301);

a first press-fit mechanism (400), the first press-fit mechanism (400) having a first ram (410) located above the first plane (103) and lifting toward the first plane (103);

and the second pressing mechanism (500) is provided with a second pressing head (510) which is positioned above the first inclined surface (101) and is lifted towards the first inclined surface (101).

2. The skip welding auxiliary tool according to claim 1, wherein: the limiting seat (300) is further provided with a third plane (302), and the third plane (302) is flush with the first plane (103).

3. Skip welding aid according to claim 1 or 2, characterized in that: the two sides of the positioning table (100) are respectively provided with a plurality of limiting seats (300), and the limiting seats (300) positioned on the same side are arranged at intervals.

4. The skip welding auxiliary tool according to claim 1, wherein: the limiting seat (300) is provided with a plurality of magnetic attraction blocks, and each magnetic attraction block forms an adsorption structure (310).

5. The skip welding auxiliary tool according to claim 1, wherein: the connection position of the bottom ends of the first inclined plane (101) and the second inclined plane (102) is provided with a notch (104), and the notch (104) extends along the bottom end edges of the first inclined plane (101) and the second inclined plane (102).

6. The skip welding auxiliary tool according to claim 1, wherein: the first pressing mechanism (400) further comprises a first air cylinder (420), the first air cylinder (420) is connected with the first pressing mechanism (400), and the first air cylinder (420) drives the first pressure head (410) to lift relative to the first plane (103).

7. The skip welding auxiliary tool according to claim 1, wherein: the second pressing mechanism (500) further comprises a second air cylinder (520) and a support (530), the second pressing head (510) is rotationally connected to the support (530) through a connecting rod (511), a telescopic shaft of the second air cylinder (520) is hinged to the connecting rod (511), and the second air cylinder (520) drives the connecting rod (511) to rotate relative to the support (530) so as to drive the second pressing head (510) to swing above the first inclined plane (101).

8. The skip welding auxiliary tool according to claim 1, wherein: the positioning table (100) is mainly formed by two mutually parallel risers (110) in a spaced mode, the first inclined surface (101), the second inclined surface (102) and the first plane (103) are arranged on the risers (110), and the translation seat (200) is located between the two risers (110).

9. The skip welding auxiliary tool according to claim 1 or 8, wherein: the translation seat (200) is slidably mounted on a guide seat (210), and the translation seat (200) is driven to translate through a third air cylinder (220).

10. The skip welding auxiliary tool according to claim 1, wherein: and the device further comprises a fourth air cylinder (320), wherein the fourth air cylinder (320) drives one side of the limiting seat (300) to translate towards the other side of the limiting seat (300).