Quick-assembly and quick-disassembly flange forging forming tool
Technical Field
The utility model belongs to the technical field of flange forging forming tools, and particularly relates to a flange forging forming tool capable of being assembled and disassembled quickly.
Background
The flange is also called flange collar or flange, the flange is a part of the interconnection between shafts, used for the connection between pipe ends, the forging piece is a metal applied with pressure by using forging forming tools when manufacturing the flange, and the required shape or the object with proper compression force is molded by plastic deformation.
At present, the temperature of the flange after being forged is very high, cold water is needed to be used for rapid cooling and forming, and the flange is cooled by splashing cold water in a common mode, but the forming effect is poor due to the fact that local temperature is uneven in the mode.
Therefore, aiming at the problems that the daily flange forging forming tool is difficult to assemble and disassemble after being used and simultaneously the flange forging is difficult to form rapidly, the problem needs to be solved so as to improve the use scene of the flange forging forming tool.
Disclosure of Invention
(1) Technical problem to be solved
Aiming at the defects of the prior art, the utility model aims to provide a flange forging forming tool capable of being quickly assembled and disassembled, which aims to solve the technical problems that the flange forging is difficult to be quickly assembled and disassembled and simultaneously the flange forging is difficult to be quickly formed in the prior art.
(2) Technical proposal
In order to solve the technical problems, the utility model provides a flange forging forming tool capable of being assembled and disassembled quickly, which comprises a base, wherein a first mounting frame and a second mounting frame are respectively arranged at the upper end of the base, clamping assemblies are respectively arranged at the inner sides of the first mounting frame and the second mounting frame, the upper end of the base is fixedly connected with a water tank, a filter plate is arranged at the upper end of a water tank clamping plate, an isolation cover is fixedly connected with the upper end of the water tank, a water suction pump is arranged at the bottom end of the inner side of the water tank, a distribution pipe is arranged at the inner side of the isolation cover, and a protective cover is fixedly connected with the upper end of the base.
When the flange forging shaping frock of this technical scheme is used, open the protective cover of protective cover upper end, put into the inboard clamping assembly of cage with the flange forging, clamping assembly is provided with two sets of, install respectively at first mounting bracket and second mounting bracket, can carry out centre gripping about to the flange forging or control the centre gripping, carry out the centre gripping about the flange forging earlier, start the suction pump and spout the inboard water source of water tank through the distribution pipe, start the inboard rotating electrical machines of clamping assembly, drive the flange forging and rotate, carry out the surrounding type and spray the cooling to the flange forging, then carry out the centre gripping about to the flange forging, remove the centre gripping, rotate once more, so realized the cooling work of full scope, shaping quality and efficiency have been improved.
Further, the first mounting frame supporting plates are distributed symmetrically left and right, the second mounting frame supporting plates are distributed symmetrically front and back, and the flange forging can be clamped from different directions.
Further, the clamping assembly comprises a driving motor, a bidirectional threaded rod, connecting sleeves, a fixing plate, a first clamping seat and a second clamping seat, the output shaft end of the driving motor is provided with the bidirectional threaded rod, the connecting sleeves which are symmetrically distributed are in transmission connection with the outer side of the bidirectional threaded rod, and the two connecting sleeves at the outer side of the bidirectional threaded rod can be controlled to synchronously move inwards or outwards by starting the driving motor.
Further, adapter sleeve upper end fixedly connected with fixed plate, through motor drive shaft connection between fixed plate and the first grip slipper, through bearing connection between fixed plate and the second grip slipper, symmetric distribution between first grip slipper and the second grip slipper to reach the purpose of quick assembly disassembly flange forging, the fixed plate of one side installs the rotation motor simultaneously, can drive the flange forging and rotate, carries out surrounding type spray cooling to the flange forging.
Furthermore, the whole transparent material that adopts of protection casing, the shield lid that has the handle is installed to the protection casing upper end, can isolate inside steam, improves operation safety.
Further, the flange forging is connected to the inboard centre gripping of clamping assembly, and clamping assembly is provided with two sets of, can carry out back-and-forth centre gripping or control centre gripping to the flange forging.
Further, the distribution pipes are connected with the water suction pumps through the conveying pipes in an installation mode, the conveying pipes are symmetrically distributed up and down by taking the flange forging as the center, annular equally-distributed spray heads are installed at one ends of the conveying pipes, which are close to the flange forging, of the conveying pipes, the spray heads adopt an inclined design, the spray heads spray and cool the flange forging in a targeted mode, and sprayed water can be filtered by the filter plates and then enters the water tank to be reused after being conveyed by the water suction pumps.
(3) Advantageous effects
Compared with the prior art, the utility model has the beneficial effects that: the flange forging forming tool disclosed by the utility model has the advantages that two groups of clamping assemblies are utilized, the flange forging can be clamped front and back or left and right, the flange forging is clamped left and right, spray cooling can be switched to be clamped to be in azimuth, the full-range cooling work is realized, the forming quality and efficiency are improved, meanwhile, the aim of quickly disassembling and assembling the flange forging can be achieved, the flange forging can be driven to rotate through the rotating motor arranged on the fixed plate, the flange forging is subjected to surrounding spray cooling, the spray cooling can be carried out on the flange forging in a targeted manner, and sprayed water can be filtered by the filter plate and then enters the water tank to be conveyed by the water suction pump for reuse.
Drawings
FIG. 1 is a schematic perspective view of an embodiment of a flange forging forming tool according to the present utility model;
FIG. 2 is a schematic view of a flange forging forming tool according to another embodiment of the present utility model;
FIG. 3 is a schematic diagram of an overall cross-sectional structure of one embodiment of the flange forging forming tool of the present utility model;
FIG. 4 is a schematic cross-sectional view of an internal part of an embodiment of the flange forging forming tool of the present utility model.
The marks in the drawings are: 1. a base; 2. a first mounting frame; 3. a second mounting frame; 4. a clamping assembly; 401. a driving motor; 402. a two-way threaded rod; 403. connecting sleeves; 404. a fixing plate; 405. a first clamping seat; 406. a second clamping seat; 5. a water tank; 6. a filter plate; 7. a water pump; 8. a distribution pipe; 9. an isolation cover; 10. a protective cover; 11. a delivery tube; 12. a spray head.
Detailed Description
This concrete embodiment is a flange forging shaping frock for quick assembly and disassembly, its three-dimensional structure schematic diagram is as shown in fig. 1, and the three-dimensional structure schematic diagram of its another angle is as shown in fig. 2, and this flange forging shaping frock includes base 1, first mounting bracket 2 and second mounting bracket 3 are installed respectively to base 1 upper end, clamping assembly 4 is all installed to first mounting bracket 2 and second mounting bracket 3 inboard, base 1 upper end fixedly connected with water tank 5, filter plate 6 has been placed to water tank 5 cardboard upper end, water tank 5 upper end fixedly connected with cage 9, suction pump 7 is installed to water tank 5 inboard bottom, distribution pipe 8 is installed to the cage 9 inboard, base 1 upper end fixedly connected with protection casing 10, through conveyer pipe 11 installation connection between distribution pipe 8 and the suction pump 7, conveyer pipe 11 uses flange forging as central upper and lower symmetric distribution, conveyer pipe 11 is close to flange forging one end and installs annular equidistance distributed shower nozzle 12, the shower nozzle 12 adopts the slope design, the water that the pertinence is to flange forging sprays cooling, water that filter plate can be utilized to filter after the suction pump 7 gets into by 7 and uses the water tank 7 again.
The first mounting frame 2 support plates are distributed symmetrically left and right, and the second mounting frame 3 support plates are distributed symmetrically front and back, so that flange forgings can be clamped from different directions.
Simultaneously, the clamping assembly 4 comprises a driving motor 401, a bidirectional threaded rod 402, a connecting sleeve 403, a fixed plate 404, a first clamping seat 405 and a second clamping seat 406, the bidirectional threaded rod 402 is installed at the output shaft end of the driving motor 401, the connecting sleeve 403 which is symmetrically distributed is connected with the outer side of the bidirectional threaded rod 402 in a transmission mode, the driving motor 401 is started, the two connecting sleeves 403 at the outer side of the bidirectional threaded rod 402 can be controlled to synchronously move inwards or outwards, the upper end of the connecting sleeve 403 is fixedly connected with the fixed plate 404, the fixed plate 404 is connected with the first clamping seat 405 through a motor driving shaft, the fixed plate 404 is connected with the second clamping seat 406 through a bearing, the first clamping seat 405 and the second clamping seat 406 are symmetrically distributed, so that the purpose of quickly disassembling and assembling a flange forging is achieved, and meanwhile, the fixed plate 404 at one side is provided with a rotating motor, and can drive the flange forging to rotate, and the flange forging is subjected to surrounding type spraying cooling.
In addition, the whole transparent material that adopts of protection casing 10, the protection casing 10 upper end is installed and is had the protective cover of handle, can isolate inside steam, improves operation safety.
In addition, the inboard centre gripping of clamping assembly 4 is connected with the flange forging, and clamping assembly 4 is provided with two sets of, can carry out back-and-forth centre gripping or control centre gripping to the flange forging.
The whole section structure schematic diagram of the flange forging forming tool is shown in fig. 3, and the section structure schematic diagram of the internal part is shown in fig. 4.
When the flange forging shaping frock of this technical scheme is used, open the protective cover of protection casing 10 upper end, put into the inboard clamping assembly 4 of cage 9 with the flange forging, clamping assembly 4 is provided with two sets of, install respectively at first mounting bracket 2 and second mounting bracket 3, through starting driving motor 401, two adapter sleeves 403 in the steerable two-way threaded rod 402 outside carry out synchronous inwards or outwards motion, in order to reach the purpose of first grip slipper 405 and second grip slipper 406 quick assembly disassembly flange forging, carry out left and right centre gripping with the flange forging earlier, start suction pump 7 and carry the shower nozzle 12 of distribution pipe 8 through conveyer pipe 11 with the inboard water source of water tank 5 and spout, the fixed plate 404 of one side is installed and is rotated the motor, drive the flange forging and rotate, spray the cooling to the flange forging and then carry out the centre gripping around, remove left and right centre gripping, rotate again, so realized full-range cooling work, shaping quality and efficiency have been improved, the water that sprays can utilize the filter 6 to filter after entering water tank 5 is carried by suction pump 7 and is used again.