CN220739062U - Novel spool - Google Patents
Novel spool Download PDFInfo
- Publication number
- CN220739062U CN220739062U CN202322242194.3U CN202322242194U CN220739062U CN 220739062 U CN220739062 U CN 220739062U CN 202322242194 U CN202322242194 U CN 202322242194U CN 220739062 U CN220739062 U CN 220739062U
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- flange
- small
- welding end
- face
- reinforcing ribs
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- 238000003466 welding Methods 0.000 claims abstract description 70
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 33
- 238000004080 punching Methods 0.000 claims 2
- 238000005728 strengthening Methods 0.000 claims 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 1
- 235000017491 Bambusa tulda Nutrition 0.000 claims 1
- 241001330002 Bambuseae Species 0.000 claims 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 1
- 239000011425 bamboo Substances 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 abstract description 7
- 239000010959 steel Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001066 destructive effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The utility model discloses a novel spool, which comprises a left large flange, a right large flange, a left small flange, a right small flange, a core barrel and a shaft tube, wherein the left large flange and the right large flange comprise discs and cylindrical surfaces, large flange reinforcing ribs are punched outwards on the discs, the left small flange and the right small flange comprise small discs and circular protruding parts, the small flange reinforcing ribs are punched outwards on the small discs, welding end faces are arranged on the discs, the welding end faces are arranged at the joint of the discs and the cylindrical surfaces, and the welding end faces are of a circle of circular plane structures; the small disc is provided with a welding end face combining part, the welding end face combining part is arranged at the joint of the small disc and the circular protruding part, and the welding end face combining part is of a circle of circular plane structure; the welding end surface combining part is matched with the welding end surface. The utility model has the beneficial technical effects of firm welding, difficult wire clamping, smooth arrangement of the steel cords, no deformation of the large flange and the like.
Description
Technical field:
the utility model relates to a spool, in particular to a spool for a steel cord.
The background technology is as follows:
the prior spool large flange and the core barrel are welded by spot welding. The fixing method of spot welding has the following defects: 1. the welding is not firm, and cracking is easy to occur; 2. when the steel cord is used, the gap between the large flange and the core barrel is easy to clamp, so that the steel cord is broken, and the production is influenced; 3. the spot welding easily causes uneven arrangement when the steel cord is wound, and the production efficiency is affected.
The root of the inner side of the disc is provided with the reinforcing rib, which is tightly matched with the large flange, and the root of the small disc is provided with the reinforcing rib on the small flange, so that the concentricity of the large flange and the small flange is ensured. The existing large flange structure for the spool cannot implement full-length welding because the joint of the disc and the cylindrical surface is not a plane.
In addition, if a full-welding mode is adopted between the large flange and the small flange, deformation of the large flange structure can be caused.
The utility model comprises the following steps:
in order to remedy the defects, the novel spool has the beneficial technical effects that the welding end face is added on the large flange, the welding end face joint part is added on the small flange, so that the concentricity of the large flange and the small flange is ensured, full welding between the large flange and the core barrel can be realized, the welding is firm, the wire is not easy to clamp, the steel cord is arranged smoothly, and the like. The fixing effect is guaranteed, and the large flange is guaranteed not to deform through the way of section welding between the large flange and the small flange.
The utility model discloses a novel spool, which comprises a left large flange, a right large flange, a left small flange, a right small flange, a core barrel and a shaft tube, wherein the left large flange and the right large flange comprise discs and cylindrical surfaces, large flange reinforcing ribs are punched outwards on the discs, the left small flange and the right small flange comprise small discs and circular protruding parts, the small flange reinforcing ribs are punched outwards on the small discs, welding end faces are arranged on the discs, the welding end faces are arranged at the joint of the discs and the cylindrical surfaces, and the welding end faces are of a circle of circular plane structures; the small disc is provided with a welding end face combining part, the welding end face combining part is arranged at the joint of the small disc and the circular protruding part, and the welding end face combining part is of a circle of circular plane structure; the welding end surface combining part is matched with the welding end surface.
The prior technical scheme is as follows: the large flange reinforcing ribs are matched with the small flange reinforcing ribs; the left large flange and the right large flange are connected with the core barrel in a full-welding mode.
The prior technical scheme is as follows: 12 large flange reinforcing ribs are uniformly arranged on the left large flange and the right large flange; and 12 small flange reinforcing ribs are uniformly arranged on the left small flange and the right small flange.
The prior technical scheme is as follows: after the large flange and the small flange are matched, 12 sections of large and small flange joint parts are formed between 12 reinforcing ribs, 6 sections of large and small flange joint parts are welded, and one section of large and small flange joint parts are welded and fixed at intervals.
The prior technical scheme is as follows: after the large flange and the small flange are matched, 12 sections of large and small flange joint parts are formed between the 12 reinforcing ribs, and the 12 sections of large and small flange joint parts are welded and fixed.
The prior technical scheme is as follows: and a full-welded fixing mode is adopted between the shaft tube and the small flange.
The prior technical scheme is as follows: the welding end face is of a round plane structure with the width of 1-3mm, and the welding end face joint part is of a round plane structure with the width of 1-3 mm.
The prior technical scheme is as follows: the large flange reinforcing ribs are arranged on the outer side of the welding end face, and the small flange reinforcing ribs are arranged on the outer side of the welding end face combining part.
According to the utility model, the welding end face is arranged on the large flange, and the welding joint part is arranged on the small flange, so that the large flange and the small flange are tightly matched, and full welding between the large flange and the core barrel is realized while concentricity of the large flange and the small flange is ensured. The fixing effect is guaranteed through the mode of section welding between the large flange and the small flange, the large flange is guaranteed not to deform, and the following technical advantages are further brought: 1. the large flange and the small flange are tightly matched, so that concentricity is ensured; 2. the large flange and the core barrel are welded through full welding, so that the welding is firm and the cracking is not easy to occur; 3. the large flange and the core barrel are welded through full welding, so that the spool cannot be clamped when in use, and the production efficiency is improved; 4. the arrangement smoothness of the steel cord is ensured by full-welding during wire winding, and the production efficiency is improved; 5. the large flange is not easy to deform.
Description of the drawings:
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is an enlarged view of a portion of the structure of the present utility model;
FIG. 3 is a schematic side view of a large flange;
FIG. 4 is a schematic illustration of a large flange to core barrel connection;
FIG. 5 is a schematic side view of a small flange;
FIG. 6 is a schematic diagram of the combination of a large flange and a small flange.
In the figure:
the welding flange comprises a left large flange 1, a left small flange 2, a shaft tube 3, a core tube 4, a right large flange 5, a right small flange 6, a disc 7, a large flange reinforcing rib 8, a cylindrical surface 9, a welding end surface 10, a small disc 11, a circular protruding part 12, a small flange reinforcing rib 13, a welding end surface joint 14 and a large and small flange joint 15.
The specific embodiment is as follows:
the utility model is further described below with reference to the accompanying drawings, and the following examples are only used to more clearly illustrate the technical aspects of the utility model.
Example 1:
as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the novel spool comprises a left large flange 1, a right large flange 5, a left small flange 2, a right small flange 6, a core barrel 4 and a shaft tube 3, wherein the left large flange 1 and the right large flange 5 comprise a disc 7 and a cylindrical surface 9, large flange reinforcing ribs 8 are punched outwards on the disc 7, the left small flange 2 and the right small flange 6 comprise small discs 7 and circular protruding parts 12, small flange reinforcing ribs 13 are punched outwards on the small discs 11, a welding end surface 10 is arranged on the disc 7, the welding end surface 10 is arranged at the joint of the disc 7 and the cylindrical surface 9, and the welding end surface 10 is of a circle of circular plane structure; the small disc 11 is provided with a welding end surface combining part 14, the welding end surface combining part 14 is arranged at the joint of the small disc 11 and the circular protruding part 12, and the welding end surface combining part 14 is of a circle of circular plane structure; the welding end face joint 14 is engaged with the welding end face 10. The large flange reinforcing ribs 8 are matched with the small flange reinforcing ribs 13; the left large flange 1 and the right large flange 5 are connected with the core barrel 4 in a full-welded mode. 12 large flange reinforcing ribs 8 are uniformly arranged on the left large flange 1 and the right large flange 5; and 12 small flange reinforcing ribs 13 are uniformly arranged on the left small flange 2 and the right small flange 6.
The welding end face 10 is of a round plane structure with the width of 1-3mm, and the welding end face joint 14 is of a round plane structure with the width of 1-3 mm.
The large flange reinforcing ribs 8 are arranged on the outer side of the welding end face 10, and the small flange reinforcing ribs 13 are arranged on the outer side of the welding end face combining part 14.
Example 2
As shown in fig. 6, after the left large flange 1 and the left small flange 2 are matched, 12 sections of large and small flange joint parts 15 are formed between 12 reinforcing ribs, 6 sections of large and small flange joint parts 15 are welded, and one section of large and small flange joint parts 15 are welded and fixed at intervals. In this embodiment, the welding may be performed at the joint of the flanges of 12 segments.
And a full-welded fixing mode is adopted between the shaft tube 3 and the small flange 2 or 6.
Example 3
The destructive test is carried out to traditional spool and this patent's spool with omnipotent pulling force machine, and traditional spool is 32-38KN, and this patent's spool is 95-105KN.
The foregoing is merely a preferred embodiment of the present utility model and it will be apparent to those skilled in the art that numerous modifications can be made without departing from the principles of the utility model, and such modifications are intended to be regarded as illustrative of the scope of the utility model.
Claims (8)
1. The utility model provides a novel I-shaped wheel, includes left big flange, right big flange, left little flange, right little flange, core section of thick bamboo, central siphon, and left big flange and right big flange include disc, face of cylinder, wherein outwards punching press big flange strengthening rib on the disc, and left little flange and right little flange include little disc, circular bulge, and wherein outwards punching press goes out little flange strengthening rib on the little disc, its characterized in that: the welding end face is arranged at the joint of the disc and the cylindrical surface, and the welding end face is of a circle of circular plane structure; the small disc is provided with a welding end face combining part, the welding end face combining part is arranged at the joint of the small disc and the circular protruding part, and the welding end face combining part is of a circle of circular plane structure; the welding end surface combining part is matched with the welding end surface.
2. The novel spool as set forth in claim 1, wherein: the large flange reinforcing ribs are matched with the small flange reinforcing ribs; the left large flange and the right large flange are connected with the core barrel in a full-welding mode.
3. The novel spool as set forth in claim 2, wherein: 12 large flange reinforcing ribs are uniformly arranged on the left large flange and the right large flange; and 12 small flange reinforcing ribs are uniformly arranged on the left small flange and the right small flange.
4. A new spool as claimed in claim 3, wherein: after the large flange and the small flange are matched, 12 sections of large and small flange joint parts are formed between 12 reinforcing ribs, 6 sections of large and small flange joint parts are welded, and one section of large and small flange joint parts are welded and fixed at intervals.
5. A new spool as claimed in claim 3, wherein: after the large flange and the small flange are matched, a 12-section large and small flange joint part is formed between 12 reinforcing ribs,
and welding and fixing the joint parts of the 12 sections of large and small flanges.
6. The novel spool as claimed in claim 4 or 5, wherein: and a full-welded fixing mode is adopted between the shaft tube and the small flange.
7. The novel spool as set forth in claim 6, wherein: the welding end face is of a round plane structure with the width of 1-3mm, and the welding end face joint part is of a round plane structure with the width of 1-3 mm.
8. The novel spool as set forth in claim 7, wherein: the large flange reinforcing ribs are arranged on the outer side of the welding end face, and the small flange reinforcing ribs are arranged on the outer side of the welding end face combining part.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322242194.3U CN220739062U (en) | 2023-08-21 | 2023-08-21 | Novel spool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322242194.3U CN220739062U (en) | 2023-08-21 | 2023-08-21 | Novel spool |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220739062U true CN220739062U (en) | 2024-04-09 |
Family
ID=90553150
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202322242194.3U Active CN220739062U (en) | 2023-08-21 | 2023-08-21 | Novel spool |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220739062U (en) |
-
2023
- 2023-08-21 CN CN202322242194.3U patent/CN220739062U/en active Active
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