CN220737580U - Accelerator production equipment - Google Patents
Accelerator production equipment Download PDFInfo
- Publication number
- CN220737580U CN220737580U CN202322523047.3U CN202322523047U CN220737580U CN 220737580 U CN220737580 U CN 220737580U CN 202322523047 U CN202322523047 U CN 202322523047U CN 220737580 U CN220737580 U CN 220737580U
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- China
- Prior art keywords
- bin
- reaction
- main shaft
- motor
- pipe
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000006243 chemical reaction Methods 0.000 claims abstract description 68
- 239000007788 liquid Substances 0.000 claims abstract description 30
- 230000001681 protective effect Effects 0.000 claims abstract description 21
- 239000002699 waste material Substances 0.000 claims abstract description 17
- 238000009423 ventilation Methods 0.000 claims abstract description 8
- 238000001914 filtration Methods 0.000 claims description 30
- 238000003756 stirring Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 239000002994 raw material Substances 0.000 abstract description 8
- 238000002156 mixing Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000000926 separation method Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- 235000019738 Limestone Nutrition 0.000 description 4
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 4
- 239000006028 limestone Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 230000006870 function Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical group O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model discloses an accelerator production device, and belongs to the technical field of accelerator production. The structure comprises: the reaction bin is characterized in that a feed channel is arranged on the upper side of the reaction bin, a liquid feed pipe is fixedly connected in the feed channel, a control board is rotationally connected in the feed channel, a filter bin is connected with the reaction bin, a filter frame is arranged between the reaction bin and the filter bin, an end cover is arranged on the filter bin, an output pipe is connected on the filter bin, the waste bin is positioned on the lower side of the reaction bin and is connected with the reaction bin, a protective shell is fixedly connected on a base and is positioned on the outer side of the motor, and ventilation holes are formed in the protective shell. The equipment not only realizes semi-automation of the mixing, reaction and solid-liquid separation process of raw materials, but also integrates the process links in the equipment in a pipelining manner. The method not only strengthens the continuity of the production process, but also improves the production efficiency, and has positive significance for reducing the cost and improving the production capacity of enterprises.
Description
Technical Field
The utility model relates to the technical field of accelerator production, in particular to accelerator production equipment.
Background
The accelerator is an additive which is mixed into concrete to quickly coagulate and harden the concrete, and has wide application in building engineering. The main component of the accelerator is aluminum oxide clinker, namely bauxite, calcined soda and calcined lime which are burned according to a certain proportion. Conventional accelerator products are generally made in dry powder form, whereas liquid accelerators are modifications to powder accelerators, which are more readily and homogeneously dispersed in concrete mixes than powder accelerators, so that fluctuations in the quality of the hardened concrete can be avoided.
The typical preparation method of the liquid accelerator at least comprises the technical processes of raw material preparation, reaction preparation, solid-liquid separation and the like. Firstly, selecting raw materials such as high-quality aluminum salt, ferric salt, limestone and the like, and carrying out crushing and screening treatment so as to facilitate subsequent reaction and mixing; on the basis, aluminum salt and limestone are mixed according to a certain proportion, and basic condensed substances are prepared through hydrolysis reaction; then, iron salt is added into the reaction system, and the reaction is fully performed by mixing, stirring and other methods. After the reaction, the accelerator is prepared into a suspension, and solid-liquid separation is needed; the suspension is separated by gravity sedimentation, filtration, etc., to obtain a clear liquid product. At present, the processes of mixing, reacting, solid-liquid separation and the like of raw materials by conventional production equipment can only be completed in sections, the process continuity is poor, and the production efficiency is not improved sufficiently.
Disclosure of Invention
Aiming at the technical defects of the prior art, the utility model provides accelerator production equipment, which aims to solve the technical problem that the processes of mixing, reacting, solid-liquid separation and the like of raw materials cannot be continuously carried out by the production equipment in the prior art.
In order to achieve the technical purpose, the utility model adopts the following technical scheme:
the accelerator production equipment comprises a base, a reaction bin, a mounting seat, a main shaft, a toggle plate, a motor, a liquid feeding pipe, a control board, a filter bin, an end cover, a filter frame, an output pipe, a waste bin, a mechanical seal, a protective shell and air holes; the reaction chamber is fixedly arranged on the base, the mounting seat is positioned on the base, the mounting seat is rotationally connected with the main shaft, at least one part of the main shaft is positioned in the reaction chamber, a mechanical seal is arranged between the main shaft and the reaction chamber, the stirring plate is positioned on the main shaft, the motor is fixedly arranged on the base, the motor is connected with the main shaft, a feeding channel is arranged on the upper side of the reaction chamber, a liquid feeding pipe is fixedly connected in the feeding channel, the feeding channel is rotationally connected with the control board, the filtering chamber is connected with the reaction chamber, a filtering frame is arranged between the reaction chamber and the filtering chamber, an end cover is arranged on the filtering chamber, an output pipe is connected on the filtering chamber, the waste chamber is positioned on the lower side of the reaction chamber and is connected with the reaction chamber, a protective shell is fixedly connected on the base, the protective shell is positioned on the outer side of the motor, and ventilation holes are formed in the protective shell.
Preferably, the end of the control plate is located outside the feeding channel, and an angle adjusting handle is arranged at the end of the control plate.
Preferably, a flange cover is arranged at the upper end of the feeding channel, and a valve is arranged on the liquid feeding pipe.
Preferably, a pressurizing pipe is connected to the reaction bin, and the pressurizing pipe is connected to the air compressor.
Preferably, a bottom cover is arranged at the lower side of the waste bin, and a sealing ring is arranged between the bottom cover and the waste bin.
Preferably, the liquid feed tube has a plurality of outlet openings in the lower half thereof.
Preferably, the motor is a reduction motor, and the transmission part between the motor and the main shaft is also positioned in the shielding range of the protective shell.
Wherein the base is of a bottom base structure; the reaction bin is a reaction place for raw materials such as aluminum salt, ferric salt, limestone and the like; the mounting seat is used for mounting the main shaft; the motor drives the main shaft to rotate, so that the stirring plate plays a role in stirring materials in the reaction bin; the liquid feeding pipe is used for showering water or salt solution along with the reaction progress; the control panel can control the angle by a worker so as to adjust the opening of the control panel in the feeding channel, thus controlling the blanking speed when powder is initially input; the filtering bin is used for temporarily accommodating the feed liquid passing through the filtering frame, and then the feed liquid is output through the output pipe, and the output pipe is started after the reaction is completed; the filtering frame is positioned between the filtering bin and the reaction bin, and blocks the blocky materials to avoid the blocky materials from entering the filtering bin; the end cover can be used for replacing the filter frame; the waste bin is used for temporarily storing the insufficiently suspended blocky materials, and can be used as the insufficiently reacted materials, and the materials can be collected and then fed in the lower wheel production; the mechanical seal ensures the tightness between the main shaft and the reaction bin; the protective shell protects the motor and the transmission part; the ventilation holes ensure that the air flow can pass through.
The utility model discloses an accelerator production device. The equipment not only realizes semi-automation of the mixing, reaction and solid-liquid separation process of raw materials, but also integrates the process links in the equipment in a pipelining manner. The method not only strengthens the continuity of the production process, but also improves the production efficiency, and has positive significance for reducing the cost and improving the production capacity of enterprises.
Drawings
FIG. 1 is a complete block diagram of the present utility model;
FIG. 2 is a complete block diagram of the utility model except for the end cap;
FIG. 3 is a partial block diagram of the present utility model;
FIG. 4 is another partial block diagram of the present utility model;
FIG. 5 is a block diagram of the end position of the spindle;
FIG. 6 is a partial block diagram of the base and reaction chamber;
wherein:
1. base 2, reaction bin 3, mounting seat 4 and main shaft
5. Toggle plate 6, motor 7, liquid feed pipe 8, control panel
9. Filter cartridge 10, end cap 11, filter frame 12 and output pipe
13. 14, 15, 16 and ventilation holes.
Detailed Description
Hereinafter, embodiments of the present utility model will be described in detail. In order to avoid unnecessary detail, well-known structures or functions will not be described in detail in the following embodiments. Approximating language, as used in the following examples, may be applied to create a quantitative representation that could permissibly vary without resulting in a change in the basic function. Unless defined otherwise, technical and scientific terms used in the following examples have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs.
Example 1
1-6, the accelerator production equipment comprises a base 1, a reaction bin 2, a mounting seat 3, a main shaft 4, a toggle plate 5, a motor 6, a liquid feeding pipe 7, a control board 8, a filter bin 9, an end cover 10, a filter frame 11, an output pipe 12, a waste bin 13, a mechanical seal 14, a protective shell 15 and an air vent 16; the reaction chamber 2 is fixedly arranged on the base 1, the mounting seat 3 is positioned on the base 1, the main shaft 4 is rotationally connected on the mounting seat 3, at least one part of the main shaft 4 is positioned in the reaction chamber 2, the mechanical seal 14 is arranged between the main shaft 4 and the reaction chamber 2, the stirring plate 5 is positioned on the main shaft 4, the motor 6 is fixedly arranged on the base 1, the motor 6 is connected with the main shaft 4, a feed channel is arranged on the upper side of the reaction chamber 2, the liquid feed pipe 7 is fixedly connected in the feed channel, the control plate 8 is rotationally connected in the feed channel, the filtration chamber 9 is connected with the reaction chamber 2, the filtration frame 11 is arranged between the reaction chamber 2 and the filtration chamber 9, the end cover 10 is arranged on the filtration chamber 9, the output pipe 12 is connected on the filtration chamber 9, the waste chamber 13 is positioned on the lower side of the reaction chamber 2 and is connected with the reaction chamber 2, the protective shell 15 is fixedly connected on the base 1, the protective shell 15 is positioned on the outer side of the motor 6, and the ventilation holes 16 are arranged on the protective shell 15.
Wherein the base 1 is a bottom base structure; the reaction bin 2 is a reaction place for raw materials such as aluminum salt, ferric salt, limestone and the like; the mounting seat 3 is used for mounting the main shaft 4; the motor 6 drives the main shaft 4 to rotate, so that the stirring plate 5 plays a role in stirring materials in the reaction bin 1; the liquid feed pipe 7 is used for showering water or salt solution along with the progress of the reaction; the control panel 8 can control the angle by a worker so as to adjust the opening of the control panel in the feeding channel, and therefore, the blanking speed can be controlled when powder is initially input; the filtering bin 9 is used for temporarily accommodating the feed liquid passing through the filtering frame, and then the feed liquid is output through the output pipe 12, and the output pipe 12 is started after the reaction is completed; the filter frame 11 is positioned between the filter bin 9 and the reaction bin 1, and blocks the blocky materials to avoid the blocky materials from entering the filter bin 9; the end cap 10 can be used to replace the filter frame 11; the waste bin 13 is used for temporarily storing the insufficiently suspended blocky materials, and can be used as the insufficiently reacted materials, and the materials can be collected and then fed in the lower wheel production; the mechanical seal 14 ensures the tightness between the main shaft 4 and the reaction bin 1; the protective shell 15 protects the motor 6 and the transmission parts; the ventilation holes 16 ensure that the air flow passes through.
Example 2
1-6, the accelerator production equipment comprises a base 1, a reaction bin 2, a mounting seat 3, a main shaft 4, a toggle plate 5, a motor 6, a liquid feeding pipe 7, a control board 8, a filter bin 9, an end cover 10, a filter frame 11, an output pipe 12, a waste bin 13, a mechanical seal 14, a protective shell 15 and an air vent 16; the reaction chamber 2 is fixedly arranged on the base 1, the mounting seat 3 is positioned on the base 1, the main shaft 4 is rotationally connected on the mounting seat 3, at least one part of the main shaft 4 is positioned in the reaction chamber 2, the mechanical seal 14 is arranged between the main shaft 4 and the reaction chamber 2, the stirring plate 5 is positioned on the main shaft 4, the motor 6 is fixedly arranged on the base 1, the motor 6 is connected with the main shaft 4, a feed channel is arranged on the upper side of the reaction chamber 2, the liquid feed pipe 7 is fixedly connected in the feed channel, the control plate 8 is rotationally connected in the feed channel, the filtration chamber 9 is connected with the reaction chamber 2, the filtration frame 11 is arranged between the reaction chamber 2 and the filtration chamber 9, the end cover 10 is arranged on the filtration chamber 9, the output pipe 12 is connected on the filtration chamber 9, the waste chamber 13 is positioned on the lower side of the reaction chamber 2 and is connected with the reaction chamber 2, the protective shell 15 is fixedly connected on the base 1, the protective shell 15 is positioned on the outer side of the motor 6, and the ventilation holes 16 are arranged on the protective shell 15. The end of the control plate 8 is positioned outside the feeding channel, and an angle adjusting handle is arranged at the end of the control plate 8. A flange cover is arranged at the upper end of the feeding channel, and a valve is arranged on the liquid feeding pipe 7. A pressurizing pipe is connected to the reaction bin 2, and the pressurizing pipe is connected to the air compressor. A bottom cover is arranged at the lower side of the waste bin 13, and a sealing ring is arranged between the bottom cover and the waste bin 13. The liquid feed pipe 7 has a plurality of outlet holes in the lower half. The motor 6 is a reduction motor, and a transmission member between the motor 6 and the spindle 4 is also positioned within a shielding range of the protective housing 15.
The foregoing describes the embodiments of the present utility model in detail, but the description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modification, equivalent replacement, improvement, etc. made within the scope of the present utility model should be included in the protection scope of the present utility model.
Claims (7)
1. The accelerator production equipment is characterized by comprising a base (1), a reaction bin (2), an installation seat (3), a main shaft (4), a toggle plate (5), a motor (6), a liquid feeding pipe (7), a control plate (8), a filtering bin (9), an end cover (10), a filtering frame (11), an output pipe (12), a waste bin (13), a mechanical seal (14), a protective shell (15) and ventilation holes (16); a reaction bin (2) is fixedly arranged on a base (1), a mounting seat (3) is arranged on the base (1), a main shaft (4) is rotationally connected on the mounting seat (3), at least one part of the main shaft (4) is arranged in the reaction bin (2), a mechanical seal (14) is arranged between the main shaft (4) and the reaction bin (2), a stirring plate (5) is arranged on the main shaft (4), a motor (6) is fixedly arranged on the base (1), the motor (6) is connected with the main shaft (4), a feeding channel is arranged on the upper side of the reaction bin (2), a liquid feeding pipe (7) is fixedly connected in the feeding channel, a control board (8) is rotationally connected between the filtering bin (9) and the reaction bin (2), a filtering frame (11) is arranged between the reaction bin (2) and the filtering bin (9), an end cover (10) is arranged on the filtering bin (9), an output pipe (12) is connected on the filtering bin (9), a waste bin (13) is arranged on the lower side of the reaction bin (2) and is connected with the reaction bin (2), a protection shell (15) is fixedly connected with the motor (15) on the outer side of the base (1), an air hole (16) is arranged on the protective shell (15).
2. An accelerator production device according to claim 1, characterized in that the end of the control plate (8) is located outside the feed channel, and that an angle adjustment handle is provided at the end of the control plate (8).
3. An accelerator production device according to claim 1, characterized in that a flange cover is provided at the upper end of the feed channel and a valve is provided on the liquid feed pipe (7).
4. A setting accelerator production facility according to claim 3, characterized in that a booster pipe is connected to the reaction chamber (2), said booster pipe being connected to the air compressor.
5. An accelerator production device according to claim 1, characterized in that a bottom cover is provided at the underside of the waste bin (13), a sealing ring being provided between the bottom cover and the waste bin (13).
6. An accelerator production device according to claim 1, characterized in that the liquid feed pipe (7) has a plurality of outlet openings in the lower half.
7. An accelerator production device according to claim 1, characterized in that the motor (6) is a reduction motor, and the transmission member between the motor (6) and the main shaft (4) is also located within the shielding range of the protective housing (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322523047.3U CN220737580U (en) | 2023-09-18 | 2023-09-18 | Accelerator production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322523047.3U CN220737580U (en) | 2023-09-18 | 2023-09-18 | Accelerator production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220737580U true CN220737580U (en) | 2024-04-09 |
Family
ID=90565387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322523047.3U Active CN220737580U (en) | 2023-09-18 | 2023-09-18 | Accelerator production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220737580U (en) |
-
2023
- 2023-09-18 CN CN202322523047.3U patent/CN220737580U/en active Active
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