CN2207371Y - Computer-controlled precise bobbin cutter - Google Patents
Computer-controlled precise bobbin cutter Download PDFInfo
- Publication number
- CN2207371Y CN2207371Y CN 94207948 CN94207948U CN2207371Y CN 2207371 Y CN2207371 Y CN 2207371Y CN 94207948 CN94207948 CN 94207948 CN 94207948 U CN94207948 U CN 94207948U CN 2207371 Y CN2207371 Y CN 2207371Y
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- Prior art keywords
- paper
- roll
- computer
- cutting machine
- roller
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 238000005096 rolling process Methods 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000005266 casting Methods 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
- 235000019504 cigarettes Nutrition 0.000 abstract description 31
- 229910001018 Cast iron Inorganic materials 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 239000006247 magnetic powder Substances 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 230000008676 import Effects 0.000 description 17
- 241000202567 Fatsia japonica Species 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- QLHULAHOXSSASE-UHFFFAOYSA-N butan-2-yl 2-(2-hydroxyethyl)piperidine-1-carboxylate Chemical compound CCC(C)OC(=O)N1CCCCC1CCO QLHULAHOXSSASE-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
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Abstract
A computerized precise cutting machine for high-grade cigarette paper is composed of a cast iron frame with enough strength and rigidity, a paper collecting roller, a paper pressing roller, a paper blocking roller, a bottom knife, a top knife, a rubber paper spreading roller, a spreading rod, an arc rod, a spring roller, a shaping roller, a spiral spreading roller, a paper withdrawing roller, a tension sensor, a coder and a magnetic powder.
Description
The utility model relates to cutting of paper and rolling, and particularly high-grade cigarette paper cuts and rolling.
At present, well-known, producing the bobbin cutter that cigarette paper plant uses, be the old product of the fifties, this bobbin cutter is manual operations, and type is aging, linear velocity is non-constant, and tension force is by the braking of mechanical brake formula, and feel is grasped, linear pressure is little, divides the obbbin quality extreme difference that cuts out, and ellipse garden degree is big, tightness is poor, surface irregularity, and the branch dish is split hammering by cutter, labor strength is big, and this obbbin can only adapt to very on the cigarette machine that falls behind and uses.Because the end of the eighties and the beginning of the nineties, China's cigarette industry has carried out technological change, the external modern cigarette machine of a large amount of introductions, these modern cigarette machines, the degree of automation height, cigarette speed is fast, reach 6000 to 9000 of per minutes, improved 2 to 3 times than old-fashioned cigarette machine, because the modernization of cigarette machine, the obbbin that cigarette is used has proposed the special quality requirement, requirement cigarette bobbin paper not only original paper quality will be got well, cut quality and also will get well, require cigarette bobbin paper, after cutting, tightness is good, not ellipse garden, surfacing is smooth, accurate measurement.Thereby, bobbin cutter with the advanced person replaces the bobbin cutter of existing backwardness just to become the task of top priority, " Zhejiang papermaking " magazine, point out in 91 years the 3rd phases the 2nd page of " reduce cigarette paper and overstock, with the suggestion of homemade obbbin for the import obbbin " literary composition: " leading portion domestic obbbin originating firm in period fails to attract great attention to cutting the hub disk paper quality.What present homemade cigarette bobbin paper was best also can only use on 3000/minute to 5000/minute board, more is used in cigarette on 2000/minute to 3000/minute the board, and obbbin is beated during operation, and broken end is many.Reason mostly is the volume core garden not of coiling obbbin, and the degree of tightness of obbbin differs, and the obbbin surface is not bright and clean, irregular, even some obbbin pressed, fallen in transit, some falls core and squeezes flat, carry the waste paper bar in some obbbin secretly, joint is many, joint defect such as stick together up and down ".Simultaneously point out again " to hit from branch and look for reason.The existing cutting machine model of domestic most of paper plants is outmoded at present, can not satisfy the obbbin requirements for quality ".This literary composition has pointed out that straight from the shoulder present obbbin is cut, the existing problem of rolling, and appeals the domestic later-model bobbin cutter of developing as early as possible.And some large-scale cigarette paper plant is for adapting to the requirement of cigarette factory as early as possible, with the external bobbin cutter of foreign exchange import of great number.For example, the Hua Feng paper mill, from Britain and West Germany's import bobbin cutter, this bobbin cutter complex structure costs an arm and a leg, than expensive last 100 times of present domestic existing cutting machine, and it is not very good to cut homemade cigarette body paper with this bobbin cutter yet, relatively poor because of homemade cigarette body paper, paper defects is more, promptly uses the bobbin cutter of this import, it is many to cut homemade cigarette paper broken end, and domestic maintenance strength does not catch up with, and one is out of order is difficult to handle, and influence is produced.In " structure of High Speed Bobbin Slitter and design " literary composition that the phase punishment in 1992 the 3rd of " Chinese papermaking " magazine is stepped on, divide the structure and the principle of having rolled over the import bobbin cutter, this import bobbin cutter, adopt paper injection down, cutter below, operate very inconvenient, and the also domestic body paper of incompatibility of deviation-rectifying system, wherein, the cutting machine that Britain produces is two-way batching, the homemade cigarette body paper of incompatibility more, because homemade cigarette body paper does not have rewinding, two-way batching is as long as a broken end, just can't joint, cause obbbin to scrap.In a word, existing homemade bobbin cutter is very backward, need to upgrade, and the import bobbin cutter, the one, too expensive, the 2nd, the incompatibility national conditions.Like this, expect the novel bobbin cutter that is applicable to homemade cigarette body paper in a kind of, this bobbin cutter, advanced technology, simple in structure, easy to operate, be applicable to the splitting winding of homemade cigarette body paper, and low price, each cigarette paper originating firm can be accepted.
The purpose of this utility model provides a kind of computer and controls accurate bobbin cutter, this bobbin cutter is than existing bobbin cutter precision height, constant linear velocity control is arranged, permanent Tension Control, auto counter, and also more simple in structure than import bobbin cutter, the control of employing computer, but automatic train stop, the broken end record, and can write down printing.This bobbin cutter, easy and simple to handle, linear pressure is by fluid control, electromagnetic power brake is adopted in braking, more convenient than inlet pressure control of braking, simple in structure, divide the obbbin quality tightness that cuts out good, not ellipse garden, card is smooth, and branch coils, and splits hammering without cutter, and low cost of manufacture, price has only 1/10th of import cutting machine.
The purpose of this utility model is achieved in that
On casting iron framework, collection roller, air roll, retaining paper bowl, bed plate, upper slitter, rubber exhibition paper bowl are installed, flatten bar, exhibition paper bowl, bow, spring roll, setting roll, spiral spreader roll, move back paper bowl with sufficient intensity and rigidity.The collection roller makes its up-and-down movement by hydraulic actuating cylinder by electromagnetic valve, and certain linear pressure when giving collection, make obbbin have good tightness, electrical motor rotates take-up roll by gear case, friction makes its rotation to air roll by the collection roller, coder is housed on the air roll, make transmission become electric signal and pass to computer, by computer commander motor, the collection linear velocity is remained a constant speed, air roll is by the gear driven bootom couch cutter shaft, last cutter shaft rotates, and upper slitter garden week linear velocity is a bit larger tham bed plate garden week linear velocity, divides the obbbin that cuts out smooth like this, easily the branch dish.Rubber exhibition paper bowl makes through flattening the smooth body paper of bar and enters up and down cutter and cut, it is smooth that bow and exhibition paper bowl are unfolded body paper, spring roll makes body paper remain certain rate of tension, pressure sensor is housed on the setting roll, be used for controlling the size of tension force when cutting, the spiral spreader roll carries out the good effect of unfolding to body paper, move back paper bowl and can adjust the center of paper, when being cut, body paper is in the center, the planarization that helps cutting moves back electromagnetic power brake is housed on the paper bowl, by computer control brake voltage, make its uniform tension in order, the kinematic accuracy of collection roller is to lean on the accurate cast iron guide rail of both sides to guarantee.The accuracy requirement of the parallelism of various rollers is very high, makes the motion of body paper remain straight-line motion.Like this, during the obbbin splitting winding, its dynamic motion precision is high, divide the obbbin tightness that cuts out good, not oval, surfacing is smooth, is convenient to the branch dish, this bobbin cutter is simple to operate, safeguard easily, be suitable for domestic workman's operant level, and divide the obbbin quality that cuts out high, can be used for using on the various import cigarette machines, no matter structurally such bobbin cutter, on the performance, in the operation, all be better than the import bobbin cutter, and price has only 1/10th of import bobbin cutter, its appearance will be made huge contribution for the cigarette industry of China.
Because adopt such scheme, this computer is controlled accurate bobbin cutter and is had following advantage:
1, simple in structure, to simplify greatly than import bobbin cutter structure, more reasonable, cost is low, and its cost is 1/10th of an import bobbin cutter.
2, technical more more advanced than import bobbin cutter, comformability is strong, can adapt to the cutting and rewinding of homemade cigarette body paper, in cutting process, does not break end.
3, cut the tightness of back obbbin, garden degree, planeness are not better than existing bobbin cutter card quality greatly, and reach the standard of import obbbin, the branch dish also is better than the import cutting machine.
4, accurate measurement, rolling length are can be in advance given by computer, and rolling can auto-stop when giving fixed number, and uses sound and light alarm, and prompting the operative employee note.
5, computer control, linear velocity, tension force, the long available digital key input of meter computer are finished these work automatically by computer, operate very simple.
6, have printing function, can print the speed of cutting, tension force, rolling length, floor time, output, quality.
7, the breakdown of equipment computer can be analyzed automatically, and tells operating personal and maintainer, is convenient to timely eliminating.
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the front elevation view of the utility model embodiment.
Fig. 2 is the position and the paper injection course diagram of the utility model roller.
Among the figure 1, electrical motor; 2, cone belt; 3, handwheel; 4, gear case; 5, casting iron framework; 6, cutter; 7, shear bar; 8, handle; 9, computer; 10, chopping machine; 11, go up cutter shaft; 12, bootom couch cutter shaft; 13, coder; 14, rubber exhibition paper bowl; 15, flatten bar; 16, dancing roll; 17, spring; 18, bow; 19, spring roll; 20, setting roll; 21, tension pick-up; 22, spiral spreader roll; 23, move back paper bowl; 24, fuel tank; 25, Oil pump electrical machinery; 26, electromagnetic valve; 27, oil cylinder; 28, collection roller; 29, air roll; 30, retaining paper bowl; 31, electromagnetic power brake.
In the accompanying drawing, the cigarette body paper at first enters spiral spreader roll (22) from moving back paper bowl (23), with the preliminary spread apart of paper, enter setting roll (20) then, make paper play fixation, and tell tension pick-up (21) with the tension force of paper, tension pick-up is passed to computer (9) with electric signal, the computer expert crosses electromagnetic power brake (31) tension force is controlled, make constant tension, body paper carries out spring roll (19) behind setting roll (20), spring roll is by the tensioning degree of spring (17) energy mechanical adjustment paper, at this moment, body paper with constant-tension is further unfolded through bow (18), pass through dancing roll (16) then and enter flattening bar (15), at this moment body paper is opened up easypro to greatest extent, unfolding good body paper enters rubber exhibition paper bowl (14) and makes body paper be in good formation state in the past entering bed plate, enter then between bootom couch cutter shaft (12) and the last cutter shaft (11), at this moment, body paper is installed in the upper slitter (6) on the cutter shaft and the paper cutter (7) that is contained on the bootom couch cutter shaft is cut into inch strips, paper slip after cutting is rolled onto on the wind-up roll (28) through retaining paper bowl (30) and air roll (29), becomes the obbbin that branch cuts.
The tightness of obbbin depends on the pressure between wind-up roll (28) and the air roll (29), and pressure is by oil cylinder (27), electromagnetic valve (26), and Oil pump electrical machinery (25), the whole hydraulic efficiency pressure system of fuel tank (24) is controlled.
The rotation of wind-up roll (28) is by cone belt (2) by electrical motor (1), gear case (4) realizes, the control of speed is by coder (13) tach signal to be passed to computer (9) permanent linear speed when coming the rotating speed at control motor (1) to realize cutting by computer.Thereby guarantee in the splitting winding process linear velocity uniformity all the time.When rotating wind-up roll (28) with hand, handwheel (3) uses, being convenient to carry out splicing when contingency is broken paper like this uses, handle (8) rotates upper slitter and uses, casting iron framework (5) supports these transmission rollers and uses, chopping machine (10) is used for printing reports and uses, and all parts are through detailed manufacture, accurate assembling, and link together with computer, it is a kind of high-precision obbbin cutting apparatus of electromechanical integration.This bobbin cutter advanced technology, structure advanced person, control advanced person are high-tech products, and its appearance will be played a great role for the production of China's cigarette paper.
Claims (5)
1, a kind of slitting paper and rolling equipment (abbreviation cutting machine), on casting iron framework with sufficient intensity and rigidity, the collection roller is housed, dancing roll, move back paper bowl, upper slitter, bed plate, it is characterized in that: move back electromagnetic power brake (31) is housed above the paper bowl (23), spiral spreader roll (22) also is housed on the frame in addition, setting roll (20), tension pick-up (21) is housed under the setting roll, spring roll (19), spring (17), bow (18), flatten bar (15), rubber exhibition paper bowl (14), coder (13), hydraulic actuating cylinder (27), computer (9), this just makes paper from moving back the body paper that paper bowl (23) comes out, enter spiral spreader roll (22), body paper is unfolded, enter setting roll (20) then, setting roll is by tension pick-up (21), tension force is become electric signal flow to computer (9), computer carries out automatic guidance to tension force, make constant tension, enter spring roll (19) then, by spring body paper tension force is carried out mechanical alignment, the tensioning degree of paper is consistent, entering bow (18) more further unfolds body paper, arrive flattening bar (15) by deflector roll (16), at this moment body paper reaches and unfolds smooth best condition, thisly unfolded smooth body paper and entered rubber exhibition paper bowl (14), enter upper slitter and bed plate then and carry out splitting winding, the tightness of rolling is to make the linear pressure between collection roller (28) and the exhibition paper bowl (29) remain on optimum regime by hydraulic actuating cylinder (27), by coder (13) and computer (9) a minute tangential speed is controlled, make speed keep constant, write down the length of rolling simultaneously.Like this, the obbbin after cutting, tightness is good, not ellipse garden, surfacing, the branch dish is split without cutter.Make the obbbin quality reach ideal state.
2, according to right 1 described cutting machine, it is characterized in that: cutting machine by main frame portion, move back paper portion, hydraulic efficiency pressure system and computer portion four parts and form.
3, according to right 1 described cutting machine, it is characterized in that: computer partly has joins chopping machine, also has to be unworthy of chopping machine.
4, according to right 1 described cutting machine, it is characterized in that: the linear velocity of upper slitter is greater than the linear velocity of bed plate.
5, according to right 1 described cutting machine, it is characterized in that: the up-and-down movement of wind-up roll be by hydraulic pressure realize and kinematic accuracy guarantees by guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 94207948 CN2207371Y (en) | 1994-04-01 | 1994-04-01 | Computer-controlled precise bobbin cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 94207948 CN2207371Y (en) | 1994-04-01 | 1994-04-01 | Computer-controlled precise bobbin cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2207371Y true CN2207371Y (en) | 1995-09-13 |
Family
ID=33826119
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 94207948 Expired - Fee Related CN2207371Y (en) | 1994-04-01 | 1994-04-01 | Computer-controlled precise bobbin cutter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2207371Y (en) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102092605A (en) * | 2010-12-29 | 2011-06-15 | 泛达通讯零部件(无锡)有限公司 | Automatic winder |
| CN101850558B (en) * | 2010-01-28 | 2012-05-02 | 苏州市乾丰造纸机械制造有限公司 | Pony roll cutter |
| CN102431832A (en) * | 2011-07-28 | 2012-05-02 | 杭州大华工控技术有限公司 | Method for realizing intelligent operation of dividing and cutting machine |
| CN102491118A (en) * | 2011-12-20 | 2012-06-13 | 奇瑞汽车股份有限公司 | Coiled material conveying tensioning device |
| CN103204405A (en) * | 2012-01-11 | 2013-07-17 | 中山市和美塑胶材料有限公司 | Device and method for cutting wide coiled material |
| CN103204406A (en) * | 2012-01-11 | 2013-07-17 | 中山市和美塑胶材料有限公司 | Device and method for cutting wide coiled material |
| CN103204404A (en) * | 2012-01-11 | 2013-07-17 | 中山市和美塑胶材料有限公司 | Device and method for cutting wide coiled material |
| CN103213867A (en) * | 2012-01-19 | 2013-07-24 | 中山市和美塑胶材料有限公司 | Slitting device and slitting method of wide coiling material |
| CN103753971A (en) * | 2013-12-13 | 2014-04-30 | 中山市美高力印刷有限公司 | Paper feeding device of label printing equipment |
| CN103979356A (en) * | 2014-05-22 | 2014-08-13 | 成都海凌达机械有限公司 | Abrasive belt slitting machine |
| CN105173860A (en) * | 2015-08-21 | 2015-12-23 | 益阳市中钰科技电子有限公司 | Automatic regulator for tensile force of splitting machine |
| CN105839383A (en) * | 2016-05-16 | 2016-08-10 | 长兴诺英五金工具有限公司 | Novel slitting device |
| CN107351154A (en) * | 2016-08-29 | 2017-11-17 | 青岛嘉泽包装有限公司 | A kind of manufacture method of the laced cigarette paper of band |
| CN108455349A (en) * | 2018-05-28 | 2018-08-28 | 曲靖乾坤纸制品有限公司 | A kind of aluminium foil compound lining paper Anti-curling mechanism |
| CN110584192A (en) * | 2019-09-30 | 2019-12-20 | 江西中烟工业有限责任公司 | Special tool for slitting bobbin paper splicing adhesive tape of cigarette making machine |
| CN113518752A (en) * | 2019-03-05 | 2021-10-19 | 福伊特专利有限公司 | Drive for a coil cutter |
-
1994
- 1994-04-01 CN CN 94207948 patent/CN2207371Y/en not_active Expired - Fee Related
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101850558B (en) * | 2010-01-28 | 2012-05-02 | 苏州市乾丰造纸机械制造有限公司 | Pony roll cutter |
| CN102092605B (en) * | 2010-12-29 | 2012-08-29 | 泛达通讯零部件(无锡)有限公司 | Automatic winder |
| CN102092605A (en) * | 2010-12-29 | 2011-06-15 | 泛达通讯零部件(无锡)有限公司 | Automatic winder |
| CN102431832A (en) * | 2011-07-28 | 2012-05-02 | 杭州大华工控技术有限公司 | Method for realizing intelligent operation of dividing and cutting machine |
| CN102491118A (en) * | 2011-12-20 | 2012-06-13 | 奇瑞汽车股份有限公司 | Coiled material conveying tensioning device |
| CN102491118B (en) * | 2011-12-20 | 2015-04-29 | 奇瑞汽车股份有限公司 | Coiled material conveying tensioning device |
| CN103204405A (en) * | 2012-01-11 | 2013-07-17 | 中山市和美塑胶材料有限公司 | Device and method for cutting wide coiled material |
| CN103204406A (en) * | 2012-01-11 | 2013-07-17 | 中山市和美塑胶材料有限公司 | Device and method for cutting wide coiled material |
| CN103204404A (en) * | 2012-01-11 | 2013-07-17 | 中山市和美塑胶材料有限公司 | Device and method for cutting wide coiled material |
| CN103213867A (en) * | 2012-01-19 | 2013-07-24 | 中山市和美塑胶材料有限公司 | Slitting device and slitting method of wide coiling material |
| CN103753971B (en) * | 2013-12-13 | 2016-05-18 | 中山市美高力印刷有限公司 | A kind of labeling printing equipment paper feeding device |
| CN103753971A (en) * | 2013-12-13 | 2014-04-30 | 中山市美高力印刷有限公司 | Paper feeding device of label printing equipment |
| CN103979356A (en) * | 2014-05-22 | 2014-08-13 | 成都海凌达机械有限公司 | Abrasive belt slitting machine |
| CN103979356B (en) * | 2014-05-22 | 2016-09-14 | 海安纺织机械有限公司 | Abrasive band banding machine |
| CN105173860A (en) * | 2015-08-21 | 2015-12-23 | 益阳市中钰科技电子有限公司 | Automatic regulator for tensile force of splitting machine |
| CN105839383A (en) * | 2016-05-16 | 2016-08-10 | 长兴诺英五金工具有限公司 | Novel slitting device |
| CN105839383B (en) * | 2016-05-16 | 2018-08-03 | 浙江品创知识产权服务有限公司 | A kind of cutting device |
| CN107351154A (en) * | 2016-08-29 | 2017-11-17 | 青岛嘉泽包装有限公司 | A kind of manufacture method of the laced cigarette paper of band |
| CN108455349A (en) * | 2018-05-28 | 2018-08-28 | 曲靖乾坤纸制品有限公司 | A kind of aluminium foil compound lining paper Anti-curling mechanism |
| CN113518752A (en) * | 2019-03-05 | 2021-10-19 | 福伊特专利有限公司 | Drive for a coil cutter |
| CN110584192A (en) * | 2019-09-30 | 2019-12-20 | 江西中烟工业有限责任公司 | Special tool for slitting bobbin paper splicing adhesive tape of cigarette making machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |