CN220730489U - Yarn separating device for processing 5G high-modulus optical cable - Google Patents
Yarn separating device for processing 5G high-modulus optical cable Download PDFInfo
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- CN220730489U CN220730489U CN202322513219.9U CN202322513219U CN220730489U CN 220730489 U CN220730489 U CN 220730489U CN 202322513219 U CN202322513219 U CN 202322513219U CN 220730489 U CN220730489 U CN 220730489U
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- 230000003287 optical effect Effects 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 239000000835 fiber Substances 0.000 claims description 10
- 229910010293 ceramic material Inorganic materials 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000004744 fabric Substances 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The utility model relates to the technical field of optical cable processing, and discloses a yarn dividing device for processing a 5G high-modulus optical cable, which comprises a yarn conveying box, a tension adjusting mechanism, a yarn knot filter disc and a yarn outlet roller; the tension adjusting mechanism is used for tension adjustment of yarns, yarn knots can be effectively filtered by the yarn knot filter disc, defects of fabrics are avoided, the guide wheel, the two horizontal yarn conveying wheels, the steering column, the vertical yarn conveying ring, the yarn feeding wheel, the yarn knot filter disc, the yarn discharging roller and the yarn discharging ring are used for conveying the yarns, smooth conveying and stable tension adjustment of the yarns are beneficial to improving production efficiency, normal operation of the yarns is guaranteed, the problems of yarn breakage, deviation and the like in production are avoided, the tension adjusting mechanism can adjust the tension of the yarns through the driving force of the servo motor, accurate adjustment of the tension of the yarns is achieved, damage and defects of the yarns are avoided, the yarn knots with different sizes can be filtered by the yarn knot filter disc, the influence of the yarn knots on the fabrics is avoided, and the quality of the fabrics is improved.
Description
Technical Field
The utility model belongs to the technical field of optical cable processing, and particularly relates to a yarn dividing device for processing a 5G high-modulus optical cable.
Background
The super 5G high-modulus optical cable generally adopts a special fiber optical cable, water-blocking yarns are stranded on a cable core of the fiber optical cable in a yarn bundling mode to form winding protection, yarns are split before yarn bundling, a bundle of yarns are split by a yarn splitting device, and then re-twisting yarns are sequentially arranged for weaving yarn bundling, so that the performance of the yarns is improved;
after yarn is split by the yarn splitting device, the yarn is required to be conveyed, the yarn after the yarn is split by the existing yarn splitting device is clamped and conveyed by a ceramic plate in a spring clamping mode or a ceramic magnet clamping mode, and the yarn is deformed or filaments are broken by the clamping and conveying mode, so that broken filaments of the yarn can be possibly caused, a finished product of the spun yarn is uneven, and the processing quality of a fiber optical cable is affected.
Disclosure of Invention
The utility model aims to provide a yarn separating device for processing a 5G high-modulus optical cable, which is used for solving the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the yarn dividing device for processing the 5G high-modulus optical cable comprises a yarn conveying box, a tension adjusting mechanism, a yarn knot filter disc and a yarn outlet roller, wherein the tension adjusting mechanism is arranged on the yarn conveying box, and the yarn conveying box is provided with a guide wheel, two horizontal yarn conveying wheels, a steering column and a vertical yarn conveying ring; and a yarn outlet ring is arranged on the right side of the yarn outlet roller.
The tension adjusting mechanism comprises a rotating shaft driven by a servo motor, a swing rod fixed on the rotating shaft, a spring for connecting the swing rod and the tension sensor, and a yarn feeding wheel arranged at one end, far away from the rotating shaft, of the swing rod;
a plurality of knot filter notches with different opening sizes are annularly and equidistantly arranged on the knot filter disc;
preferably, the guide wheel, the two horizontal yarn conveying wheels, the steering column, the vertical yarn conveying ring, the yarn feeding wheel, the yarn knot filter disc, the yarn discharging roller and the yarn discharging ring are all made of ceramic materials, and the ceramic yarn passing surface has high smoothness and good wear resistance.
Preferably, the guide wheel is rotatably arranged on the first bracket, and one corner of the first bracket is fixed on the yarn conveying box through a bolt; the two horizontal yarn conveying wheels are arranged on the same horizontal line, the horizontal yarn conveying wheels are arranged on a second bracket, and the second bracket is fixedly connected to the yarn conveying box in a threaded manner; the steering column is rotationally arranged on the yarn conveying box; the vertical yarn conveying ring is embedded into the slotted hole of the perforated support plate, and the perforated support plate is fixed on the yarn conveying box and is vertically and symmetrically arranged with the steering column.
Yarn conveyed by the guide wheel is wound below the two horizontal yarn conveying wheels, the yarn conveyed horizontally is conveyed vertically through the steering of the steering column and conveyed vertically into the vertical yarn conveying ring, the yarn is conveyed to the left side of the yarn outlet roller through the vertical yarn conveying ring, and the yarn is horizontally conveyed out from the yarn outlet ring after being wound below the yarn outlet roller and converted into a horizontal conveying state.
Preferably, the yarn knot filter disc is provided with a central hole which is matched with the external threaded rod to penetrate through from the center, the external threaded rod is fixed on a supporting plate on the front side surface of the yarn conveying box, and the yarn knot filter disc is locked on the supporting plate through a nut sleeved on the outer side of the external threaded rod in a threaded manner.
Preferably, the yarn outlet roller is rotatably sleeved on the mounting frame on the front side surface of the yarn conveying box, and the yarn outlet ring is embedded into the slotted hole on the right lower side of the mounting frame.
Preferably, the yarn feeding wheel is rotated and arranged on a yarn feeding frame at the end part of the swing rod, the outer side surface of the swing rod is sleeved with a hoop, and the hoop is provided with a hook hole mutually hooked with a spring.
Preferably, the tension sensor is fixed on a mounting plate at the top of the yarn feeding box.
Preferably, the servo motor is arranged in the yarn conveying box, and the rotating shaft is rotationally connected with the yarn conveying box through a bearing.
The utility model has the technical effects and advantages that:
(1) Adopt leading wheel, two horizontal yarn conveying wheels, steering column, vertical yarn conveying ring, feed wheel, nep filter disc, play yarn roller and play yarn ring to carry the yarn, the smooth and easy transport of yarn and stable tension adjustment help improving production efficiency, guarantee the normal operating of yarn, avoid the yarn fracture in the production, the off tracking scheduling problem.
(2) Each conveying part contacted with the yarn is made of ceramic materials, the parts made of the ceramic materials can protect the integrity of the yarn, avoid the problems of yarn deformation, yarn breakage and the like, ensure the quality of the yarn, and the parts made of the ceramic materials have excellent wear resistance, can withstand high-speed yarn friction and are not easy to wear, reduce maintenance and replacement cost and prolong the service life of equipment.
(3) The yarn knot filter disc can filter yarn knots with different sizes, so that the influence of the yarn knots on fabrics is avoided, and the quality of fabrics is improved.
(4) The tension adjusting mechanism can adjust the tension of the yarn through the driving force of the servo motor, so that the accurate adjustment of the tension of the yarn is realized, and the damage and flaws of the yarn are avoided.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the tension adjusting mechanism of the present utility model;
FIG. 3 is a schematic view of a structure of a yarn knot filter disc of the present utility model at a first view angle;
FIG. 4 is a schematic view of a second view of the yarn knot filter of the present utility model.
In the figure: 1. a yarn feeding box; 2. a guide wheel; 3. a horizontal yarn feeding wheel; 4. a steering column; 5. a vertical yarn conveying ring; 6. a rotating shaft; 7. swing rod; 8. a tension sensor; 9. a spring; 10. a yarn feeding wheel; 11. a yarn knot filter disc; 12. a nep filtration notch; 13. a yarn outlet roller; 14. a yarn outlet ring; 15. a first bracket; 16. a second bracket; 17. a support plate with holes; 18. an external threaded rod; 19. a supporting plate; 20. a nut; 21. a mounting frame; 22. a yarn feeding frame; 23. a hoop; 24. a mounting plate; 25. tension adjusting mechanism.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a yarn dividing device for processing a 5G high-modulus optical cable, which is shown in figures 1-4, and comprises a yarn conveying box 1, a tension adjusting mechanism 25, a yarn knot filter disc 11 and a yarn outlet roller 13; the tension adjusting mechanism 25 is used for adjusting the tension of the yarn, and the yarn knot filter disc 11 can effectively filter yarn knots to avoid the defect of the fabric.
The yarn conveying box 1 is provided with a guide wheel 2, two horizontal yarn conveying wheels 3, a steering column 4 and a vertical yarn conveying ring 5; the right side of the yarn outlet roller 13 is provided with a yarn outlet ring 14, the yarn outlet roller 13 is rotatably sleeved on a mounting frame 21 on the front side surface of the yarn conveying box 1, the yarn outlet ring 14 is embedded into a slotted hole on the right lower side of the mounting frame 21, the tension adjusting mechanism 25 is provided with a yarn inlet wheel 10, and the components are arranged on the yarn conveying box 1 and used for conveying yarns;
the guide wheel 2, the two horizontal yarn conveying wheels 3, the steering column 4, the vertical yarn conveying ring 5, the yarn feeding wheel 10, the yarn knot filter disc 11, the yarn discharging roller 13 and the yarn discharging ring 14 are all made of ceramic materials, and the ceramic materials have excellent wear resistance, can bear yarn friction conveyed at a high speed and are not easy to wear. This helps prolonging conveying system's life-span, reduces maintenance and replacement cost, and ceramic surface smoothness is high, is difficult for adhesion yarn dirt or impurity, ensures that the yarn keeps clean in the transportation process, helps improving quality and production efficiency of yarn, and ceramic material can not lead to the damage to the yarn, can not lead to the yarn to warp or break silk, helps ensuring the quality of weaving bundle yarn finished product.
The guide wheel 2 is rotatably arranged on the first bracket 15, and one corner of the first bracket 15 is fixed on the yarn conveying box 1 through a bolt; a first bracket 15 is fixed at one corner, the position of a guide wheel 2 is adjusted by adjusting the fixed angle of the first bracket 15, yarn guiding according to different requirements is realized, two horizontal yarn conveying wheels 3 are arranged on the same horizontal line, the horizontal yarn conveying wheels 3 are rotationally arranged on a second bracket 16, and the second bracket 16 is fixedly connected on a yarn conveying box 1 in a threaded manner; the steering column 4 is rotatably arranged on the yarn conveying box 1; the vertical yarn conveying ring 5 is embedded into a slotted hole of the perforated support plate 17, and the perforated support plate 17 is fixed on the yarn conveying box 1 and is vertically symmetrically arranged with the steering column 4.
Yarn entering from the yarn feeding wheel 10 is conveyed to the guide wheel 2, after the yarn conveyed by the guide wheel 2 winds below the two horizontal yarn conveying wheels 3, the yarn conveyed horizontally is conveyed vertically through the steering of the steering column 4 and conveyed vertically into the vertical yarn conveying ring 5, the yarn is conveyed to the left side of the yarn discharging roller 13 through the vertical yarn conveying ring 5, and after the yarn winds below the yarn discharging roller 13 and is conveyed to a horizontal conveying state, the yarn is horizontally discharged from the yarn discharging ring 14.
Each component is accurately installed and fixed, so that the yarn conveying process is stable and accurate. For example, the setting and installation of the guide wheel 2, the horizontal yarn conveying wheel 3, the steering column 4 and the vertical yarn conveying ring 5 can ensure that the yarns are accurately conveyed along a preset path, the yarns are prevented from being deviated or being interfered by other factors, the horizontally conveyed yarns can be converted into vertical conveying through the steering action of the steering column 4, the direction of the yarns in a conveying system is convenient to adjust, and the components such as the guide wheel 2, the horizontal yarn conveying wheel 3 and the vertical yarn conveying ring 5 can keep the yarns stable and are not easy to be entangled in the conveying process, so that the integrity and the quality of the yarns are protected, production faults and stoppage caused by entanglement are reduced, and the resistance and the obstruction of the yarns in the conveying process are reduced by optimizing the yarn conveying path.
The tension adjusting mechanism 25 is arranged on the yarn conveying box 1, and the tension adjusting mechanism 25 comprises a rotating shaft 6 driven by a servo motor, a swing rod 7 fixed on the rotating shaft 6, a spring 9 for connecting the swing rod 7 and the tension sensor 8, and a yarn feeding wheel 10 arranged at one end, far away from the rotating shaft 6, of the swing rod 7;
the yarn feeding wheel 10 is rotatably arranged on a yarn feeding frame 22 at the end part of the swing rod 7, a hoop 23 is sleeved on the outer side surface of the swing rod 7, and a hook hole mutually hooked with the spring 9 is formed in the hoop 23. The tension sensor 8 is fixed on a mounting plate 24 at the top of the yarn feeding box 1. The servo motor is arranged in the yarn conveying box 1, and the rotating shaft 6 is rotatably connected with the yarn conveying box 1 through a bearing.
The principle of tension adjustment is that the tension of the yarn feeding wheel 10 on the swing rod 7 is changed by adjusting the expansion degree of the spring 9, and when the rotating shaft 6 is driven by a servo motor, certain tension is generated and transmitted to the swing rod 7;
the spring 9 plays a role in connection and buffering at the connection part of the swing rod 7, when the tension sensor 8 detects that the tension on the swing rod 7 is unbalanced, the signal is fed back to the control system, and the control system changes the speed of the rotating shaft 6 through adjustment of the driving force of the servo motor according to the feedback signal, so that the tension on the swing rod 7 reaches a preset value.
When the tension needs to be increased, the control system can increase the driving force of the servo motor, so that the speed of the rotating shaft 6 is increased, and the tension applied by the yarn feeding wheel 10 on the swing rod 7 is increased; conversely, when the tension needs to be reduced, the control system reduces the driving force of the servo motor, so that the rotating speed is reduced, and the tension applied by the yarn feeding wheel 10 on the swinging rod 7 is reduced. Through the driving force of continuously adjusting servo motor, under feedback signal's help, control system can realize the accurate regulation to tensile to satisfy the requirement to yarn tension in the production process, through tension adjustment, can reduce the damage to the yarn, avoid appearing the phenomenon that yarn warp or monofilament broken silk, also avoid appearing the broken silk of bursting of yarn.
The yarn knot filter disc 11 is provided with a plurality of yarn knot filter notches 12 with different opening sizes in an annular equidistant arrangement mode, and yarn knots with different sizes can be filtered.
The yarn knot filter disc 11 is provided with a central hole which is matched with the external threaded rod 18 to penetrate through from the center, the external threaded rod 18 is fixed on a supporting plate 19 on the front side surface of the yarn conveying box 1, the yarn knot filter disc 11 is locked on the supporting plate 19 through a nut 20 sleeved on the outer side of the external threaded rod 18 in a threaded manner, the nut 20 is conveniently unscrewed, the yarn knot filter disc 11 is rotated, yarn knot filter notches 12 with different opening sizes are adjusted to be aligned with yarns, and yarn knots with different sizes are conveniently filtered.
The yarn separating device for processing the 5G high-modulus optical cable optimizes the yarn conveying process, and the specific conveying flow of the yarn is as follows: yarn enters from the yarn feeding wheel 10, and the yarn feeding wheel 10 guides the yarn to enter the guide wheel 2 through rotation; the yarn is conveyed from the guide wheel 2 to the lower parts of the two horizontal yarn conveying wheels 3 and is wound below the horizontal yarn conveying wheels 3; the yarn is turned by the steering column 4 from horizontal to vertical; the yarn is vertically conveyed into a vertical yarn conveying ring 5, and the vertical yarn conveying ring 5 conveys the yarn downwards; yarn is conveyed to the left side of the yarn outlet roller 13 from the vertical yarn conveying ring 5; the yarn bypasses from the left side of the yarn outlet roller 13 and is converted into a horizontal conveying state; the yarn is fed horizontally from the yarn feeding ring 14.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (8)
1. A yarn dividing device for processing of 5G high modulus optical cable, which is characterized by comprising:
the yarn feeding device comprises a yarn feeding box (1), wherein a guide wheel (2), two horizontal yarn feeding wheels (3), a steering column (4) and a vertical yarn feeding ring (5) are arranged on the yarn feeding box (1);
the tension adjusting mechanism (25) is arranged on the yarn conveying box (1), and the tension adjusting mechanism (25) comprises a rotating shaft (6) driven by a servo motor, a swinging rod (7) fixed on the rotating shaft (6), a spring (9) for connecting the swinging rod (7) and the tension sensor (8) and a yarn feeding wheel (10) arranged on the swinging rod (7) and far away from one end of the rotating shaft (6);
the yarn knot filter comprises yarn knot filter discs (11), wherein a plurality of yarn knot filter notches (12) with different opening sizes are annularly arranged on the yarn knot filter discs (11) at equal intervals;
and a yarn outlet roller (13), wherein a yarn outlet ring (14) is arranged on the right side of the yarn outlet roller (13).
2. A yarn splitting device for 5G high modulus fiber optic cable processing as in claim 1 wherein: the yarn feeding device is characterized in that the guide wheels (2), the two horizontal yarn feeding wheels (3), the steering column (4), the vertical yarn feeding ring (5), the yarn feeding wheel (10), the yarn knot filter disc (11), the yarn discharging roller (13) and the yarn discharging ring (14) are all made of ceramic materials.
3. A yarn splitting device for 5G high modulus fiber optic cable processing as in claim 1 wherein: the guide wheel (2) is rotatably arranged on the first bracket (15), and one corner of the first bracket (15) is fixed on the yarn conveying box (1) through a bolt;
the two horizontal yarn conveying wheels (3) are arranged on the same horizontal line, the horizontal yarn conveying wheels (3) are rotatably arranged on a second bracket (16), and the second bracket (16) is fixedly connected to the yarn conveying box (1) in a threaded manner;
the steering column (4) is rotationally arranged on the yarn conveying box (1);
the vertical yarn conveying ring (5) is embedded into a slotted hole of the perforated support plate (17), and the perforated support plate (17) is fixed on the yarn conveying box (1) and is vertically symmetrically arranged with the steering column (4).
4. A yarn splitting device for 5G high modulus fiber optic cable processing as in claim 1 wherein: the yarn knot filter disc (11) is provided with a central hole which is matched with an external threaded rod (18) to penetrate through from the center, the external threaded rod (18) is fixed on a supporting plate (19) on the front side surface of the yarn conveying box (1), and the yarn knot filter disc (11) is locked on the supporting plate (19) through a nut (20) sleeved on the outer side of the external threaded rod (18) in a threaded manner.
5. A yarn splitting device for 5G high modulus fiber optic cable processing as in claim 1 wherein: the yarn outlet roller (13) is rotatably sleeved on a mounting frame (21) on the front side surface of the yarn conveying box (1), and the yarn outlet ring (14) is embedded into a slotted hole on the right lower side of the mounting frame (21).
6. A yarn splitting device for 5G high modulus fiber optic cable processing as in claim 1 wherein: the yarn feeding wheel (10) is rotatably arranged on a yarn feeding frame (22) at the end part of the swing rod (7), an anchor ear (23) is sleeved on the outer side surface of the swing rod (7), and a hook hole mutually hooked with the spring (9) is formed in the anchor ear (23).
7. A yarn splitting device for 5G high modulus fiber optic cable processing as in claim 1 wherein: the tension sensor (8) is fixed on a mounting plate (24) at the top of the yarn conveying box (1).
8. A yarn splitting device for 5G high modulus fiber optic cable processing as in claim 1 wherein: the servo motor is arranged in the yarn conveying box (1), and the rotating shaft (6) is rotationally connected with the yarn conveying box (1) through a bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322513219.9U CN220730489U (en) | 2023-09-15 | 2023-09-15 | Yarn separating device for processing 5G high-modulus optical cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322513219.9U CN220730489U (en) | 2023-09-15 | 2023-09-15 | Yarn separating device for processing 5G high-modulus optical cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220730489U true CN220730489U (en) | 2024-04-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322513219.9U Active CN220730489U (en) | 2023-09-15 | 2023-09-15 | Yarn separating device for processing 5G high-modulus optical cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220730489U (en) |
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2023
- 2023-09-15 CN CN202322513219.9U patent/CN220730489U/en active Active
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