CN220719433U - Silicone rubber cutting machine - Google Patents
Silicone rubber cutting machine Download PDFInfo
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- CN220719433U CN220719433U CN202322458392.3U CN202322458392U CN220719433U CN 220719433 U CN220719433 U CN 220719433U CN 202322458392 U CN202322458392 U CN 202322458392U CN 220719433 U CN220719433 U CN 220719433U
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- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 71
- 239000004945 silicone rubber Substances 0.000 title claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims abstract description 3
- 238000004140 cleaning Methods 0.000 claims description 21
- 210000005069 ears Anatomy 0.000 claims description 6
- 229920001971 elastomer Polymers 0.000 description 31
- 239000005060 rubber Substances 0.000 description 31
- 239000000463 material Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 230000007774 longterm Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000010057 rubber processing Methods 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229920006125 amorphous polymer Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Nonmetal Cutting Devices (AREA)
Abstract
Description
技术领域Technical Field
本实用新型主要涉及硅橡胶切胶机的技术领域，具体为一种硅橡胶切胶机。The utility model mainly relates to the technical field of silicone rubber cutting machines, in particular to a silicone rubber cutting machine.
背景技术Background technique
硅橡胶是指具有可逆形变的高弹性聚合物材料，在室温下富有弹性，在很小的外力作用下能产生较大形变，除去外力后能恢复原状，橡胶属于完全无定型聚合物，加工后制成具有弹性、绝缘性、不透水和空气的材料，是高弹性的高分子化合物；橡胶制品广泛应用于工业或生活各方面；橡胶加工之前为较大块状结构，因此需要切胶机将其切成小块再进行下一步加工；切胶机是一种橡胶的加工设备，其功能是把天然橡胶或合成橡胶的较大胶块切成易于进行加工的较小胶块。Silicone rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce a large deformation under a very small external force. It can return to its original shape after the external force is removed. Rubber is a completely amorphous polymer. After processing, it is made into a material with elasticity, insulation, impermeability to water and air. It is a highly elastic polymer compound; rubber products are widely used in various aspects of industry or life; before rubber processing, it is a large block structure, so a rubber cutter is needed to cut it into small pieces for the next step of processing; a rubber cutter is a rubber processing equipment, whose function is to cut large blocks of natural rubber or synthetic rubber into smaller blocks that are easy to process.
经检索，如公告号为CN213107001U的实用新型专利公开了一种硅橡胶胶料切胶机,包括支撑架与回收盒，所述支撑架的内部活动连接有转动杆，所述转动杆的表面设置有传送带，所述传送带的表面固定连接有橡胶垫，所述橡胶垫的数量设置有多块，多块所述橡胶垫的顶端均弹性连接有弹簧，所述弹簧且远离橡胶垫的一端固定连接有放置板，所述支撑架的顶端固定连接有固定架，所述固定架的侧壁固定连接有固定块，所述固定块的侧壁活动连接有刮刀架，所述固定架的顶端固定连接有气缸，所述气缸的输出端活动连接有伸缩杆，所述伸缩杆的活动端固定连接有切割刀；该专利可以提高切割刀的使用寿命，防止硅橡胶胶料残留在切割刀导致切割刀的使用寿命下降。After searching, it is found that the utility model patent with the announcement number CN213107001U discloses a silicone rubber rubber cutting machine, including a support frame and a recovery box, the support frame is movably connected with a rotating rod inside, the surface of the rotating rod is provided with a conveyor belt, the surface of the conveyor belt is fixedly connected with a rubber pad, the rubber pad is provided with a plurality of pieces, the tops of the plurality of rubber pads are elastically connected with springs, the spring and one end away from the rubber pad is fixedly connected with a placing plate, the top of the support frame is fixedly connected with a fixing frame, the side wall of the fixing frame is fixedly connected with a fixing block, the side wall of the fixing block is movably connected with a scraper frame, the top of the fixing frame is fixedly connected with a cylinder, the output end of the cylinder is movably connected with a telescopic rod, and the movable end of the telescopic rod is fixedly connected with a cutting knife; this patent can improve the service life of the cutting knife and prevent the silicone rubber material from remaining on the cutting knife, which will reduce the service life of the cutting knife.
上述专利技术方案中，通过刮刀架上的刮刀将切割刀上的切割残留的硅橡胶材料进行刮下，防止硅橡胶胶料残留在切割刀导致切割刀的使用寿命下降。但是，上述专利技术方案使用时仍存在以下不足之处：In the above patented technical solution, the scraper on the scraper frame scrapes off the silicone rubber material left on the cutting knife, preventing the silicone rubber material from remaining on the cutting knife and causing the service life of the cutting knife to decrease. However, the above patented technical solution still has the following shortcomings when used:
1.上述专利技术方案中，虽然能够通过刮刀架上的刮刀将切割刀上的切割残留的硅橡胶材料进行刮下，但是，并没有对刮刀上刮下的胶料进行清理，导致切割刀片再次工作时，会将刮刀上残留的胶料连带下去，然后在对硅橡胶进行切割时，将粘连下来的胶料附着在硅橡胶上，导致硅橡胶的质量下降；1. In the above patent technical solution, although the scraper on the scraper holder can scrape off the silicone rubber material left by the cutting of the cutting blade, the rubber scraped off by the scraper is not cleaned, resulting in the rubber remaining on the scraper being taken off when the cutting blade works again, and then when the silicone rubber is cut, the rubber attached to the silicone rubber is attached to the silicone rubber, resulting in the quality of the silicone rubber being reduced;
2.上述专利技术方案中，不能够在硅橡胶切割时对硅橡胶进行压紧，导致硅橡胶切割时容易发生移动，影响切割精度；2. In the above patented technical solution, the silicone rubber cannot be pressed when it is cut, which causes the silicone rubber to move easily during cutting, affecting the cutting accuracy;
因此，我们提供一种硅橡胶切胶机来解决上述方案中存在的缺陷。Therefore, we provide a silicone rubber cutting machine to solve the defects in the above solutions.
实用新型内容Utility Model Content
本实用新型主要提供了一种硅橡胶切胶机，用以解决上述背景技术中提出的技术问题。The utility model mainly provides a silicone rubber cutting machine to solve the technical problems raised in the above background technology.
本实用新型解决上述技术问题采用的技术方案为：The technical solution adopted by the utility model to solve the above technical problems is:
一种硅橡胶切胶机，包括支架，所述支架内部转动连接有输送带，所述支架底部四个拐角处均固定连接有支腿，所述支架左侧前端固定连接有驱动电机，所述支架左侧后端设有收集机构，所述支架上方设有顶板，所述顶板顶部固定连接有驱动气缸，所述顶板底部四个拐角处均固定连接有支撑杆，所述顶板底部且位于支撑杆之间设有活动板，所述活动板底部固定连接有若干个均匀分布的缓冲弹簧，所述缓冲弹簧底部固定连接有固定板，所述固定板前后两侧对称设有两个压紧机构，所述固定板底部左右两侧均固定连接有安装耳，所述安装耳之间设有切割刀片，所述支撑杆之间且位于切割刀片前后两侧设有清理机构。A silicone rubber cutting machine comprises a bracket, a conveyor belt is rotatably connected inside the bracket, legs are fixedly connected at the four corners of the bottom of the bracket, a driving motor is fixedly connected to the left front end of the bracket, a collecting mechanism is provided at the left rear end of the bracket, a top plate is provided above the bracket, a driving cylinder is fixedly connected to the top of the top plate, support rods are fixedly connected at the four corners of the bottom of the top plate, a movable plate is provided at the bottom of the top plate and between the support rods, a plurality of evenly distributed buffer springs are fixedly connected to the bottom of the movable plate, a fixed plate is fixedly connected to the bottom of the buffer spring, two clamping mechanisms are symmetrically provided on the front and rear sides of the fixed plate, mounting ears are fixedly connected on the left and right sides of the bottom of the fixed plate, a cutting blade is provided between the mounting ears, and a cleaning mechanism is provided between the support rods and on the front and rear sides of the cutting blade.
进一步的，所述压紧机构包括固定连接于固定板前后两侧的横向支撑板，所述横向支撑板底部远离固定板的一侧固定连接有竖向支撑板，所述竖向支撑板左右两侧内壁均开设有竖向滑槽，所述竖向支撑板内部顶端的左右两侧均固定连接有复位弹簧一，所述复位弹簧一底部固定连接有活动限位板，所述活动限位板左右两侧均固定连接有限位滑块，所述活动限位板底部固定连接有滑板，所述滑板底部固定连接有压紧板。Furthermore, the clamping mechanism includes a transverse support plate fixedly connected to the front and rear sides of the fixed plate, a vertical support plate is fixedly connected to the side of the bottom of the transverse support plate away from the fixed plate, vertical slide grooves are provided on the left and right inner walls of the vertical support plate, a return spring 1 is fixedly connected to the left and right sides of the top of the vertical support plate, a movable limit plate is fixedly connected to the bottom of the return spring 1, a limit slider is fixedly connected to the left and right sides of the movable limit plate, a slide plate is fixedly connected to the bottom of the slide plate, and a clamping plate is fixedly connected to the bottom.
进一步的，所述压紧板的高度低于切割刀片的高度，所述活动限位板通过左右两侧设置的限位滑块与竖向支撑板左右两侧内壁开设的竖向滑槽滑动连接，且所述安装耳内部活动连接有固定螺栓，所述固定螺栓与切割刀片之间螺纹连接，所述复位弹簧一和缓冲弹簧内部均设有阻尼器，所述活动板顶部与驱动气缸输出端固定连接。Furthermore, the height of the clamping plate is lower than the height of the cutting blade, and the movable limit plate is slidably connected to the vertical sliding grooves opened on the inner walls of the left and right sides of the vertical support plate through limit sliding blocks arranged on the left and right sides, and the mounting ear is movably connected inside with a fixing bolt, and the fixing bolt is threadedly connected to the cutting blade, and dampers are provided inside the reset spring 1 and the buffer spring, and the top of the movable plate is fixedly connected to the output end of the driving cylinder.
进一步的，所述清理机构包括固定连接于支撑杆之间的固定板一和固定板二，所述固定板一左右两侧顶部均固定连接有连接块一，所述固定板一前端固定连接有若干个等距分布的复位弹簧二，所述复位弹簧二前端固定连接有夹板一，所述夹板一底部固定连接有刮板一，所述固定板二左右两侧顶部均固定连接有连接块二，所述固定板二左右两侧底部均固定连接有固定条，所述固定条之间固定连接有滑轨，所述滑轨外侧套设有电动滑台，所述电动滑台后端固定连接有支撑条，所述支撑条顶部固定连接有清理刮板，所述固定板二后端固定连接有若干个等距分布的复位弹簧三，所述复位弹簧三后端固定连接有夹板二，所述夹板二底部固定连接有刮板二。The top of the fixing plate is fixedly connected to the support rod, and the top of the left and right sides of the fixing plate are fixedly connected to a connecting block 1, a front end of the fixing plate 1 is fixedly connected to a plurality of equally spaced return springs 2, a front end of the return spring 2 is fixedly connected to a clamping plate 1, a scraper 1 is fixedly connected to the bottom of the clamping plate 1, the top of the left and right sides of the fixing plate 2 are fixedly connected to connecting blocks 2, the bottom of the left and right sides of the fixing plate 2 are fixedly connected to fixing strips, a slide rail is fixedly connected between the fixing strips, an electric slide is sleeved on the outer side of the slide rail, a support strip is fixedly connected to the rear end of the electric slide, a cleaning scraper is fixedly connected to the top of the support strip, a plurality of equally spaced return springs 3 are fixedly connected to the rear end of the fixing plate 2, a clamping plate 2 is fixedly connected to the rear end of the return spring 3, and a scraper 2 is fixedly connected to the bottom of the clamping plate 2.
进一步的，所述固定板一通过左右两侧顶部设置的连接块一与支撑杆之间固定连接，所述固定板二通过左右两侧顶部设置的连接块二与支撑杆之间固定连接，所述顶板通过底部四个拐角处设置的支撑杆与支架顶部固定连接，所述夹板一与夹板二的位置分别位于切割刀片的前后两侧。Furthermore, the fixing plate 1 is fixedly connected to the support rod through the connecting block 1 set on the top of the left and right sides, the fixing plate 2 is fixedly connected to the support rod through the connecting block 2 set on the top of the left and right sides, the top plate is fixedly connected to the top of the bracket through the support rods set at the four corners of the bottom, and the positions of the splint 1 and the splint 2 are respectively located on the front and rear sides of the cutting blade.
进一步的，所述电动滑台与滑轨滑动连接，所述清理刮板与刮板一和刮板二相贴合，且所述复位弹簧二和复位弹簧三内部均设有阻尼器。Furthermore, the electric slide is slidably connected to the slide rail, the cleaning scraper is in contact with scraper one and scraper two, and dampers are provided inside the return spring two and return spring three.
进一步的，所述收集机构包括固定连接于支架左侧后端的收集箱，所述收集箱前端开设有开槽，所述开槽左右两侧内壁均开设有滑槽，所述开槽内部设有收集屉，所述收集屉前端固定连接有挡板，所述收集屉左右两侧均固定连接有滑杆。Furthermore, the collection mechanism includes a collection box fixedly connected to the left rear end of the bracket, a groove is provided at the front end of the collection box, sliding grooves are provided on the inner walls on both sides of the groove, a collection drawer is provided inside the groove, a baffle is fixedly connected to the front end of the collection drawer, and sliding rods are fixedly connected to the left and right sides of the collection drawer.
进一步的，所述收集屉通过左右两侧设置的滑杆与开槽左右两侧内壁开设的滑槽滑动连接，所述收集箱的位置与清理刮板的位置相对应，所述挡板后侧与收集箱前端相贴合，且所述输送带输入端与驱动电机输出端固定连接。Furthermore, the collecting drawer is slidably connected to the sliding grooves opened on the inner walls on the left and right sides of the slot through sliding rods arranged on the left and right sides. The position of the collecting box corresponds to the position of the cleaning scraper, the rear side of the baffle is in contact with the front end of the collecting box, and the input end of the conveyor belt is fixedly connected to the output end of the driving motor.
与现有技术相比，本实用新型的有益效果为：Compared with the prior art, the beneficial effects of the utility model are:
1.本实用新型通过清理机构和收集机构配合使用，通过输送带输送待切割的硅橡胶，当硅橡胶的切割位置位于切割刀片正下方时，通过启动驱动气缸推动切割刀片下移，使切割刀片挤压并推开刮板一和刮板二，然后作用在硅橡胶上，对硅橡胶进行切割，当一次切割完成后，驱动气缸拉动切割刀片上移，使切割刀片回到出发位置，在此过程中，刮板一和刮板二在复位弹簧二和复位弹簧三的作用下，推动刮板一和刮板二紧贴着切割刀片前后两侧，将切割刀片上附着的胶料刮除下来，当切割刀片回到出发位置后，电动滑台启动，带动清理刮板移动，将刮板一和刮板二底部粘附的胶料进行刮除，将胶料刮除下来然后落入收集箱内部设置的收集屉中进行收集，在全部硅橡胶切割完成后，加工人员可以将收集屉抽出，对其中收集的胶料进行清理，保证装置长期稳定运行，使得该硅橡胶切胶机使用时，能够对切割刀片上的切割残留的硅橡胶材料进行刮除，同时，也能够将刮除下来的胶料清理掉并进行集中收集，保证切割刀片再次工作时，不会将刮板上残留的胶料连带下去，保证硅橡胶的切割质量。1. The utility model uses a cleaning mechanism and a collecting mechanism in combination to convey the silicone rubber to be cut through a conveyor belt. When the cutting position of the silicone rubber is directly below the cutting blade, the driving cylinder is started to push the cutting blade downward, so that the cutting blade squeezes and pushes away the scraper plate 1 and the scraper plate 2, and then acts on the silicone rubber to cut the silicone rubber. When one cutting is completed, the driving cylinder pulls the cutting blade upward to return the cutting blade to the starting position. In this process, the scraper plate 1 and the scraper plate 2 are pushed by the return spring 2 and the return spring 3 to be close to the front and rear sides of the cutting blade to scrape off the rubber attached to the cutting blade. When the cutting blade returns to the starting position, the scraper plate 1 and the scraper plate 2 are pushed by the return spring 2 and the return spring 3 to be close to the front and rear sides of the cutting blade to scrape off the rubber attached to the cutting blade. After the starting position, the electric slide starts, driving the cleaning scraper to move, scraping off the rubber adhered to the bottom of scraper one and scraper two, and then dropping the scraped rubber into the collecting drawer provided inside the collecting box for collection. After all the silicone rubber cutting is completed, the processing personnel can pull out the collecting drawer and clean the rubber collected therein to ensure the long-term stable operation of the device, so that when the silicone rubber cutting machine is used, the silicone rubber material remaining on the cutting blade can be scraped off. At the same time, the scraped rubber can also be cleaned up and collected in a centralized manner to ensure that when the cutting blade works again, the rubber remaining on the scraper will not be brought down, thereby ensuring the cutting quality of the silicone rubber.
2.本实用新型通过设置的压紧机构，驱动气缸推动切割刀片下移的过程中，会连带着横向支撑板下移，由于压紧板的高度低于切割刀片的高度，所以在进行切割之前，压紧板会率先与硅橡胶接触，将硅橡胶压住，并且，随着切割刀片的持续下移，压紧板则会推动滑板向着竖向支撑板内部收缩，而当切割完成后，驱动气缸拉动切割刀片上移的同时，也会带动横向支撑板上移，在复位弹簧一的作用下，会再次将压紧板推回初始位置，从而为下一次工作做准备，使得该硅橡胶切胶机使用时，能够在硅橡胶切割时对硅橡胶进行压紧，防止硅橡胶切割时发生移动，提高切割精度。2. The utility model provides a clamping mechanism, and when the cylinder drives the cutting blade to move downward, the horizontal support plate will also move downward. Since the height of the clamping plate is lower than the height of the cutting blade, the clamping plate will first contact with the silicone rubber to press the silicone rubber before cutting. Moreover, as the cutting blade continues to move downward, the clamping plate will push the slide plate to shrink toward the inside of the vertical support plate. When the cutting is completed, the cylinder drives the cutting blade to move upward, and at the same time, the horizontal support plate will be driven upward. Under the action of the reset spring, the clamping plate will be pushed back to the initial position again, so as to prepare for the next work. When the silicone rubber cutting machine is used, the silicone rubber can be clamped when cutting the silicone rubber to prevent the silicone rubber from moving during cutting, thereby improving the cutting accuracy.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图；FIG1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的切割装置整体结构示意图；FIG2 is a schematic diagram of the overall structure of the cutting device of the present invention;
图3为本实用新型的切割刀片结构示意图；FIG3 is a schematic diagram of the structure of a cutting blade of the present invention;
图4为本实用新型的清理机构结构示意图；FIG4 is a schematic diagram of the cleaning mechanism structure of the utility model;
图5为本实用新型的压紧机构结构示意图；FIG5 is a schematic diagram of the structure of the clamping mechanism of the present utility model;
图6为本实用新型的竖向支撑板内部正视结构示意图；FIG6 is a schematic diagram of the internal structure of the vertical support plate of the utility model;
图7为本实用新型的收集机构结构示意图。FIG. 7 is a schematic diagram of the structure of the collecting mechanism of the present utility model.
图中：1、支架；101、支腿；102、输送带；103、驱动电机；2、收集机构；201、收集箱；202、开槽；203、滑槽；204、收集屉；205、挡板；206、滑杆；3、顶板；301、驱动气缸；302、支撑杆；303、活动板；304、缓冲弹簧；305、固定板；306、安装耳；307、切割刀片；308、固定螺栓；4、压紧机构；401、横向支撑板；402、竖向支撑板；403、滑板；404、压紧板；405、竖向滑槽；406、复位弹簧一；407、活动限位板；408、限位滑块；5、清理机构；501、夹板一；502、刮板一；503、复位弹簧二；504、固定板一；505、连接块一；506、夹板二；507、刮板二；508、复位弹簧三；509、固定板二；510、连接块二；511、固定条；512、滑轨；513、电动滑台；514、支撑条；515、清理刮板。In the figure: 1, bracket; 101, support leg; 102, conveyor belt; 103, driving motor; 2, collecting mechanism; 201, collecting box; 202, slot; 203, slide; 204, collecting drawer; 205, baffle; 206, slide rod; 3, top plate; 301, driving cylinder; 302, support rod; 303, movable plate; 304, buffer spring; 305, fixing plate; 306, mounting ear; 307, cutting blade; 308, fixing bolt; 4, clamping mechanism; 401, horizontal supporting plate; 402, vertical supporting plate; 403 , slide plate; 404, clamping plate; 405, vertical slide groove; 406, reset spring 1; 407, movable limit plate; 408, limit slider; 5, cleaning mechanism; 501, clamping plate 1; 502, scraper 1; 503, reset spring 2; 504, fixed plate 1; 505, connecting block 1; 506, clamping plate 2; 507, scraper 2; 508, reset spring 3; 509, fixed plate 2; 510, connecting block 2; 511, fixing bar; 512, slide rail; 513, electric slide; 514, support bar; 515, cleaning scraper.
具体实施方式Detailed ways
为了便于理解本实用新型，下面将参照相关附图对本实用新型进行更加全面的描述，附图中给出了本实用新型的若干实施例，但是本实用新型可以通过不同的形式来实现，并不限于文本所描述的实施例，相反的，提供这些实施例是为了使对本实用新型公开的内容更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
实施例，请参照附图1-7所示，一种硅橡胶切胶机，包括支架1，支架1内部转动连接有输送带102，支架1底部四个拐角处均固定连接有支腿101，支架1左侧前端固定连接有驱动电机103，支架1左侧后端设有收集机构2，支架1上方设有顶板3，顶板3顶部固定连接有驱动气缸301，顶板3底部四个拐角处均固定连接有支撑杆302，顶板3底部且位于支撑杆302之间设有活动板303，活动板303底部固定连接有若干个均匀分布的缓冲弹簧304，缓冲弹簧304底部固定连接有固定板305，固定板305前后两侧对称设有两个压紧机构4，固定板305底部左右两侧均固定连接有安装耳306，安装耳306之间设有切割刀片307，支撑杆302之间且位于切割刀片307前后两侧设有清理机构5。Embodiment, please refer to Figures 1-7, a silicone rubber cutting machine, including a bracket 1, a conveyor belt 102 is rotatably connected inside the bracket 1, legs 101 are fixedly connected at the four corners of the bottom of the bracket 1, a driving motor 103 is fixedly connected to the front end of the left side of the bracket 1, a collecting mechanism 2 is provided at the rear end of the left side of the bracket 1, a top plate 3 is provided above the bracket 1, a driving cylinder 301 is fixedly connected to the top of the top plate 3, support rods 302 are fixedly connected at the four corners of the bottom of the top plate 3, a movable plate 303 is provided at the bottom of the top plate 3 and located between the support rods 302, a plurality of evenly distributed buffer springs 304 are fixedly connected to the bottom of the movable plate 303, a fixed plate 305 is fixedly connected to the bottom of the buffer spring 304, two clamping mechanisms 4 are symmetrically provided on the front and rear sides of the fixed plate 305, mounting ears 306 are fixedly connected on the left and right sides of the bottom of the fixed plate 305, a cutting blade 307 is provided between the mounting ears 306, and a cleaning mechanism 5 is provided between the support rods 302 and located on the front and rear sides of the cutting blade 307.
其中，压紧机构4包括固定连接于固定板305前后两侧的横向支撑板401，横向支撑板401底部远离固定板305的一侧固定连接有竖向支撑板402，竖向支撑板402左右两侧内壁均开设有竖向滑槽405，竖向支撑板402内部顶端的左右两侧均固定连接有复位弹簧一406，复位弹簧一406底部固定连接有活动限位板407，活动限位板407左右两侧均固定连接有限位滑块408，活动限位板407底部固定连接有滑板403，滑板403底部固定连接有压紧板404，压紧板404的高度低于切割刀片307的高度，活动限位板407通过左右两侧设置的限位滑块408与竖向支撑板402左右两侧内壁开设的竖向滑槽405滑动连接，且安装耳306内部活动连接有固定螺栓308，固定螺栓308与切割刀片307之间螺纹连接，复位弹簧一406和缓冲弹簧304内部均设有阻尼器，活动板303顶部与驱动气缸301输出端固定连接，驱动气缸301推动切割刀片307下移的过程中，会连带着横向支撑板401下移，由于压紧板404的高度低于切割刀片307的高度，所以在进行切割之前，压紧板404会率先与硅橡胶接触，将硅橡胶压住，并且，随着切割刀片307的持续下移，压紧板404则会推动滑板403向着竖向支撑板402内部收缩，而当切割完成后，驱动气缸301拉动切割刀片307上移的同时，也会带动横向支撑板401上移，在复位弹簧一406的作用下，会再次将压紧板404推回初始位置，从而为下一次工作做准备，使得该硅橡胶切胶机使用时，能够在硅橡胶切割时对硅橡胶进行压紧，防止硅橡胶切割时发生移动，提高切割精度。Among them, the clamping mechanism 4 includes a transverse support plate 401 fixedly connected to the front and rear sides of the fixed plate 305, a vertical support plate 402 is fixedly connected to the side of the bottom of the transverse support plate 401 away from the fixed plate 305, vertical slide grooves 405 are provided on the left and right inner walls of the vertical support plate 402, and return springs 406 are fixedly connected to the left and right sides of the top of the vertical support plate 402, and a movable limit plate 407 is fixedly connected to the bottom of the return spring 406, and the left and right sides of the movable limit plate 407 are fixedly connected to limit sliders 408, and the bottom of the movable limit plate 407 is fixedly connected to the slide plate 403, and the bottom of the slide plate 403 is fixedly connected to the clamping plate 404, the height of the clamping plate 404 is lower than the height of the cutting blade 307, and the movable limit plate 407 is slidably connected to the vertical slide grooves 405 provided on the left and right inner walls of the vertical support plate 402 through the limit sliders 408 provided on the left and right sides, and the mounting ear 306 is movably connected with a fixing bolt 308, and the fixing bolt 308 is screwed between the fixing bolt 308 and the cutting blade 307 The top of the movable plate 303 is fixedly connected to the output end of the driving cylinder 301. When the driving cylinder 301 pushes the cutting blade 307 downward, the horizontal support plate 401 will move downward. Since the height of the clamping plate 404 is lower than the height of the cutting blade 307, before cutting, the clamping plate 404 will first contact with the silicone rubber to press the silicone rubber, and as the cutting blade 307 continues to move downward, the clamping plate 404 will push the slide plate 403 to shrink toward the inside of the vertical support plate 402. When the cutting is completed, the driving cylinder 301 pulls the cutting blade 307 upward and also drives the horizontal support plate 401 upward. Under the action of the reset spring 406, the clamping plate 404 will be pushed back to the initial position again, so as to prepare for the next work. When the silicone rubber cutting machine is used, the silicone rubber can be pressed when the silicone rubber is cut to prevent the silicone rubber from moving during cutting, thereby improving the cutting accuracy.
其中，清理机构5包括固定连接于支撑杆302之间的固定板一504和固定板二509，固定板一504左右两侧顶部均固定连接有连接块一505，固定板一504前端固定连接有若干个等距分布的复位弹簧二503，复位弹簧二503前端固定连接有夹板一501，夹板一501底部固定连接有刮板一502，固定板二509左右两侧顶部均固定连接有连接块二510，固定板二509左右两侧底部均固定连接有固定条511，固定条511之间固定连接有滑轨512，滑轨512外侧套设有电动滑台513，电动滑台513后端固定连接有支撑条514，支撑条514顶部固定连接有清理刮板515，固定板二509后端固定连接有若干个等距分布的复位弹簧三508，复位弹簧三508后端固定连接有夹板二506，夹板二506底部固定连接有刮板二507，固定板一504通过左右两侧顶部设置的连接块一505与支撑杆302之间固定连接，固定板二509通过左右两侧顶部设置的连接块二510与支撑杆302之间固定连接，顶板3通过底部四个拐角处设置的支撑杆302与支架1顶部固定连接，夹板一501与夹板二506的位置分别位于切割刀片307的前后两侧，电动滑台513与滑轨512滑动连接，清理刮板515与刮板一502和刮板二507相贴合，且复位弹簧二503和复位弹簧三508内部均设有阻尼器，通过输送带102输送待切割的硅橡胶，当硅橡胶的切割位置位于切割刀片307正下方时，通过启动驱动气缸301推动切割刀片307下移，使切割刀片307挤压并推开刮板一502和刮板二507，然后作用在硅橡胶上，对硅橡胶进行切割，当一次切割完成后，驱动气缸301拉动切割刀片307上移，使切割刀片307回到出发位置，在此过程中，刮板一502和刮板二507在复位弹簧二503和复位弹簧三508的作用下，推动刮板一502和刮板二507紧贴着切割刀片307前后两侧，将切割刀片307上附着的胶料刮除下来，当切割刀片307回到出发位置后，电动滑台513启动，带动清理刮板515移动，将刮板一502和刮板二507底部粘附的胶料进行刮除，使得该硅橡胶切胶机使用时，能够对切割刀片307上的切割残留的硅橡胶材料进行刮除，同时，也能够将刮除下来的胶料清理掉并进行集中收集，保证切割刀片307再次工作时，不会将刮板上残留的胶料连带下去，保证硅橡胶的切割质量。The cleaning mechanism 5 includes a fixing plate 1 504 and a fixing plate 2 509 fixedly connected between the support rods 302, the fixing plate 1 504 is fixedly connected to a connecting block 1 505 on both the left and right tops, the fixing plate 1 504 is fixedly connected to a plurality of equally spaced return springs 2 503 on the front end, the return spring 2 503 is fixedly connected to a clamping plate 1 501 on the front end, the scraper 1 502 is fixedly connected to the bottom of the clamping plate 1 501, the fixing plate 2 509 is fixedly connected to a connecting block 2 510 on both the left and right tops, the fixing plate 2 509 is fixedly connected to a fixing bar 511 on both the left and right bottoms, a slide rail 512 is fixedly connected between the fixing bars 511, an electric slide 513 is sleeved on the outer side of the slide rail 512, and the rear end of the electric slide 513 is fixedly connected There is a support bar 514, a cleaning scraper 515 is fixedly connected to the top of the support bar 514, a plurality of equally spaced reset springs 3 508 are fixedly connected to the rear end of the fixed plate 2 509, a clamping plate 2 506 is fixedly connected to the rear end of the reset spring 3 508, a scraper 2 507 is fixedly connected to the bottom of the clamping plate 2 506, the fixed plate 1 504 is fixedly connected to the support rod 302 through the connecting blocks 1 505 arranged on the top of the left and right sides, the fixed plate 2 509 is fixedly connected to the support rod 302 through the connecting blocks 2 510 arranged on the top of the left and right sides, the top plate 3 is fixedly connected to the top of the bracket 1 through the support rods 302 arranged at the four corners of the bottom, and the positions of the clamping plate 1 501 and the clamping plate 2 506 are respectively located at the front and rear of the cutting blade 307. On the other hand, the electric slide 513 is slidably connected with the slide rail 512, the cleaning scraper 515 is fitted with the scraper 1 502 and the scraper 2 507, and the return spring 2 503 and the return spring 3 508 are both provided with dampers. The silicone rubber to be cut is conveyed through the conveyor belt 102. When the cutting position of the silicone rubber is directly below the cutting blade 307, the cutting blade 307 is pushed down by starting the driving cylinder 301, so that the cutting blade 307 squeezes and pushes away the scraper 1 502 and the scraper 2 507, and then acts on the silicone rubber to cut the silicone rubber. When one cutting is completed, the driving cylinder 301 pulls the cutting blade 307 up to return the cutting blade 307 to the starting position. In this process, the scraper 1 502 and the scraper 2 50 Under the action of the return spring 2 503 and the return spring 3 508, the scraper 1 502 and the scraper 2 507 are pushed to be close to the front and rear sides of the cutting blade 307 to scrape off the rubber material attached to the cutting blade 307. When the cutting blade 307 returns to the starting position, the electric slide 513 is started to drive the cleaning scraper 515 to move to scrape off the rubber material attached to the bottom of the scraper 1 502 and the scraper 2 507. When the silicone rubber cutting machine is used, the silicone rubber material remaining on the cutting blade 307 can be scraped off. At the same time, the scraped rubber material can also be cleaned up and collected to ensure that when the cutting blade 307 works again, the rubber material remaining on the scraper will not be dragged down, thereby ensuring the cutting quality of the silicone rubber.
其中，收集机构2包括固定连接于支架1左侧后端的收集箱201，收集箱201前端开设有开槽202，开槽202左右两侧内壁均开设有滑槽203，开槽202内部设有收集屉204，收集屉204前端固定连接有挡板205，收集屉204左右两侧均固定连接有滑杆206，收集屉204通过左右两侧设置的滑杆206与开槽202左右两侧内壁开设的滑槽203滑动连接，收集箱201的位置与清理刮板515的位置相对应，挡板205后侧与收集箱201前端相贴合，且输送带102输入端与驱动电机103输出端固定连接，胶料刮除下来然后落入收集箱201内部设置的收集屉204中进行收集，在全部硅橡胶切割完成后，加工人员可以将收集屉204抽出，对其中收集的胶料进行清理，保证装置长期稳定运行。Among them, the collecting mechanism 2 includes a collecting box 201 fixedly connected to the left rear end of the bracket 1, a slot 202 is provided at the front end of the collecting box 201, and slide grooves 203 are provided on the inner walls on the left and right sides of the slot 202, and a collecting drawer 204 is provided inside the slot 202, a baffle 205 is fixedly connected to the front end of the collecting drawer 204, and slide rods 206 are fixedly connected to the left and right sides of the collecting drawer 204. The collecting drawer 204 is slidably connected to the slide grooves 203 provided on the inner walls on the left and right sides of the slot 202 through the slide rods 206 provided on the left and right sides. The position of the collecting box 201 corresponds to the position of the cleaning scraper 515, the rear side of the baffle 205 is in contact with the front end of the collecting box 201, and the input end of the conveyor belt 102 is fixedly connected to the output end of the driving motor 103. The rubber material is scraped off and then falls into the collecting drawer 204 provided inside the collecting box 201 for collection. After all the silicone rubber cutting is completed, the processing personnel can pull out the collecting drawer 204 to clean the rubber material collected therein to ensure the long-term and stable operation of the device.
本实用新型的具体操作方式如下：The specific operation mode of the utility model is as follows:
首先，通过启动驱动电机103带动输送带102旋转，从而带动待切割的硅橡胶进行移动，通过输送带102输送待切割的硅橡胶，当硅橡胶的切割位置位于切割刀片307正下方时，通过启动驱动气缸301推动切割刀片307下移，而驱动气缸301推动切割刀片307下移的过程中，会连带着横向支撑板401下移，由于压紧板404的高度低于切割刀片307的高度，所以在进行切割之前，压紧板404会率先与硅橡胶接触，将硅橡胶压住，并且，随着切割刀片307的持续下移，压紧板404则会推动滑板403向着竖向支撑板402内部收缩，而当切割完成后，驱动气缸301拉动切割刀片307上移的同时，也会带动横向支撑板401上移，在复位弹簧一406的作用下，会再次将压紧板404推回初始位置，从而为下一次工作做准备，使得该硅橡胶切胶机使用时，能够在硅橡胶切割时对硅橡胶进行压紧，防止硅橡胶切割时发生移动，提高切割精度，驱动气缸301推动切割刀片307下移使切割刀片307挤压并推开刮板一502和刮板二507，然后作用在硅橡胶上，对硅橡胶进行切割，当一次切割完成后，驱动气缸301拉动切割刀片307上移，使切割刀片307回到出发位置，在此过程中，刮板一502和刮板二507在复位弹簧二503和复位弹簧三508的作用下，推动刮板一502和刮板二507紧贴着切割刀片307前后两侧，将切割刀片307上附着的胶料刮除下来，当切割刀片307回到出发位置后，电动滑台513启动，带动清理刮板515移动，将刮板一502和刮板二507底部粘附的胶料进行刮除，将胶料刮除下来然后落入收集箱201内部设置的收集屉204中进行收集，在全部硅橡胶切割完成后，加工人员可以将收集屉204抽出，对其中收集的胶料进行清理，保证装置长期稳定运行，使得该硅橡胶切胶机使用时，能够对切割刀片307上的切割残留的硅橡胶材料进行刮除，同时，也能够将刮除下来的胶料清理掉并进行集中收集，保证切割刀片307再次工作时，不会将刮板上残留的胶料连带下去，保证硅橡胶的切割质量，切割刀片307长时间使用后，会出现刀口磨损，在检修人员检修更换时，检修人员可以通过将固定螺栓308拧出，即可将切割刀片307拆下来更换新的刀片，保证切割刀口的平整，同时，设置的缓冲弹簧304可以在切割时为切割刀片307提供缓冲空间，从而防止切割刀片307将输送带102割破，保证输送带102的使用寿命。First, the driving motor 103 is started to drive the conveyor belt 102 to rotate, thereby driving the silicone rubber to be cut to move, and the silicone rubber to be cut is transported by the conveyor belt 102. When the cutting position of the silicone rubber is directly below the cutting blade 307, the cutting blade 307 is pushed downward by starting the driving cylinder 301. In the process of the driving cylinder 301 pushing the cutting blade 307 downward, the horizontal support plate 401 is also moved downward. Since the height of the clamping plate 404 is lower than the height of the cutting blade 307, before cutting, the clamping plate 404 will first contact with the silicone rubber to press the silicone rubber, and as the cutting blade 307 continues to move downward, the clamping plate 404 will push the slide plate 403 to retract toward the inside of the vertical support plate 402 When the cutting is completed, the driving cylinder 301 pulls the cutting blade 307 upward, and at the same time, the lateral support plate 401 is also driven to move upward. Under the action of the return spring 406, the pressing plate 404 is pushed back to the initial position again, so as to prepare for the next work, so that when the silicone rubber cutting machine is used, the silicone rubber can be pressed when the silicone rubber is cut to prevent the silicone rubber from moving when it is cut, thereby improving the cutting accuracy. The driving cylinder 301 pushes the cutting blade 307 downward so that the cutting blade 307 squeezes and pushes away the scraper 1 502 and the scraper 2 507, and then acts on the silicone rubber to cut the silicone rubber. When one cutting is completed, the driving cylinder 301 pulls the cutting blade 307 upward so that the cutting blade 307 returns to the starting position. During the process, the scraper 1 502 and the scraper 2 507 are pushed by the return spring 2 503 and the return spring 3 508 to closely adhere to the front and rear sides of the cutting blade 307 to scrape off the rubber attached to the cutting blade 307. When the cutting blade 307 returns to the starting position, the electric slide 513 is started to drive the cleaning scraper 515 to move to scrape off the rubber adhered to the bottom of the scraper 1 502 and the scraper 2 507. The scraped rubber falls into the collection drawer 204 set inside the collection box 201 for collection. After all the silicone rubber is cut, the processing personnel can pull out the collection drawer 204 to clean the rubber collected therein to ensure the long-term stable operation of the device, so that the silicone rubber cutting machine When in use, the silicone rubber material remaining after cutting on the cutting blade 307 can be scraped off. At the same time, the scraped rubber can also be cleaned up and collected to ensure that when the cutting blade 307 works again, the rubber remaining on the scraper will not be dragged down, thereby ensuring the cutting quality of the silicone rubber. After the cutting blade 307 is used for a long time, the blade will be worn. When the maintenance personnel inspect and replace it, the maintenance personnel can remove the cutting blade 307 by unscrewing the fixing bolt 308 to replace the new blade to ensure the flatness of the cutting edge. At the same time, the buffer spring 304 can provide a buffer space for the cutting blade 307 during cutting, thereby preventing the cutting blade 307 from cutting the conveyor belt 102 and ensuring the service life of the conveyor belt 102.
上述结合附图对本实用新型进行了示例性描述，显然本实用新型具体实现并不受上述方式的限制，只要采用了本实用新型的方法构思和技术方案进行的这种非实质改进，或未经改进将本实用新型的构思和技术方案直接应用于其他场合的，均在本实用新型的保护范围之内。The above description of the utility model in combination with the accompanying drawings is exemplary. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322458392.3U CN220719433U (en) | 2023-09-11 | 2023-09-11 | Silicone rubber cutting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120270835A (en) * | 2025-06-04 | 2025-07-08 | 运城盈森印务科技有限公司 | A cut device for plastic film processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120270835A (en) * | 2025-06-04 | 2025-07-08 | 运城盈森印务科技有限公司 | A cut device for plastic film processing |
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Denomination of utility model: A silicone rubber cutting machine Granted publication date: 20240405 Pledgee: Yantai rural commercial bank Limited by Share Ltd. Fushan District Branch Pledgor: YANTAI MITIAN ELECTRONIC TECHNOLOGY Co.,Ltd. Registration number: Y2025980000876 |