CN220717616U - Main reinforcement unloading upsetting head device - Google Patents
Main reinforcement unloading upsetting head device Download PDFInfo
- Publication number
- CN220717616U CN220717616U CN202322451235.XU CN202322451235U CN220717616U CN 220717616 U CN220717616 U CN 220717616U CN 202322451235 U CN202322451235 U CN 202322451235U CN 220717616 U CN220717616 U CN 220717616U
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- upsetting
- station
- shaped
- vertical plates
- blanking
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- 230000002787 reinforcement Effects 0.000 title claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 37
- 239000010959 steel Substances 0.000 claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 230000002093 peripheral effect Effects 0.000 claims abstract description 4
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 230000003014 reinforcing effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 3
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Forging (AREA)
Abstract
A main steel bar blanking upsetting device comprises a workbench, wherein vertical plates are symmetrically arranged in the middle of the workbench in a left-right mode, rotating shafts are arranged between the vertical plates and then connected into a whole, V-shaped grooves are uniformly formed in the upper portion of the vertical plates, the number of the V-shaped grooves is 3 and sequentially corresponds to a blanking station, a first upsetting station and a second upsetting station, and a deflector rod is radially arranged after two ends of each rotating shaft extend out of the vertical plates; the left side of the first upsetting station and the right side of the second upsetting station are respectively provided with a clamping mechanism and a upsetting machine, the clamping mechanisms comprise U-shaped positioning seats which are arranged on a workbench in a sliding manner, gear shafts are arranged between two opposite side walls of the U-shaped positioning seats in pairs, gear rings are arranged on the two gear shafts and are meshed with each other, positioning blocks are radially arranged on the outer peripheral surfaces of the gear shafts, clamping blocks are arranged on opposite sides of the positioning blocks, and after the gear shafts rotate in opposite directions, the clamping blocks cooperate with each other to form clamping force on steel bars; the device can continuously realize the cutting-off and upsetting of the steel bars, realize automatic transfer among stations, reduce the labor intensity and improve the production efficiency.
Description
Technical Field
The utility model relates to a main reinforcement blanking upsetting device.
Background
When the tubular pile is produced and manufactured, steel bars are usually placed in the tubular pile, so that the overall performance of the tubular pile after the construction is improved, and the tubular pile is ensured to have longer service life. The steel bar is usually subjected to upsetting treatment at the end after being cut off at a fixed length, and the upsetting treatment is to thicken the end of the steel bar by pressure, so that the steel bar is conveniently gripped by a clamp during tensioning. At present, when the steel bar upsetting treatment is carried out, a upsetting machine is generally selected to treat the end head of the steel bar.
In the existing production, the cutting and heading processes of the steel bars adopt step-by-step operation, all stations are discontinuous, the feeding and discharging operations of the heading process are required to be completed manually, and the processing efficiency is low.
Disclosure of Invention
Aiming at the defects existing in the problems, the utility model provides a main steel bar blanking upsetting device.
In order to achieve the above purpose, the utility model provides a main reinforcement blanking upsetting device, which comprises a workbench, wherein vertical plates are symmetrically arranged in the middle of the workbench in a left-right mode, a rotating shaft is arranged between the vertical plates and then connected into a whole, V-shaped grooves are uniformly processed on the upper parts of the vertical plates along the length direction, each V-shaped groove corresponds to one station, the number of the V-shaped grooves is 3 and sequentially corresponds to a blanking station, a first upsetting station and a second upsetting station, and deflector rods are radially arranged after two ends of the rotating shaft extend out of the vertical plates;
the left side of the first upsetting station and the right side of the second upsetting station are respectively provided with a clamping mechanism and a upsetting machine, the clamping mechanisms comprise U-shaped positioning seats which are arranged on the workbench in a sliding mode, one sides of the U-shaped positioning seats, which are close to the vertical plates, are connected with side pushing cylinders, gear shafts are arranged between two opposite side walls of the U-shaped positioning seats in pairs, gear rings are correspondingly arranged on the gear shafts and meshed with each other, positioning blocks are radially arranged on the outer peripheral surfaces of the gear shafts, clamping blocks are arranged on opposite sides of the positioning blocks, clamping grooves are formed in opposite sides of the clamping blocks, the clamping grooves are of V-shaped structures, and after the gear shafts rotate in opposite directions, the clamping blocks are matched with each other to form clamping force on reinforcing steel bars.
As a further improvement of the utility model, the V-shaped grooves and the rotating shaft are distributed at intervals, a guide plate is arranged between the two opposite V-shaped grooves, and the cross section of the guide plate is V-shaped.
As a further improvement of the utility model, a connecting block is fixedly arranged on the outer side wall of one positioning block, the connecting block is hinged with one end of a push rod, the other end of the push rod is connected with a pushing cylinder, the pushing cylinder is arranged on the side part of the U-shaped positioning seat through a bracket, and the cylinder body of the pushing cylinder is hinged with the bracket.
As a further improvement of the utility model, the side pushing air cylinder is arranged between the two vertical plates, and the cylinder rod of the side pushing air cylinder penetrates through the vertical plates and then is connected with the U-shaped positioning seat.
As a further improvement of the utility model, the U-shaped positioning seat is connected with the workbench in a sliding way through a sliding rail component.
As a further improvement of the utility model, the steel bars are fed from left to right at the blanking station, and a cutting mechanism is arranged at the left side of the blanking station.
The beneficial effects of the utility model are as follows:
1. in the device, after a steel bar is cut at a cutting station by utilizing a cutting mechanism, the steel bar is stirred to a first upsetting station by utilizing a deflector rod, one end of the steel bar is clamped and positioned by a clamping mechanism and then is dragged to an upsetting machine for upsetting, and then the steel bar is stirred to a second upsetting station by utilizing the deflector rod for upsetting at the other end of the steel bar, so that the cutting and upsetting of the steel bar can be continuously realized, automatic transfer is realized among the stations, the labor intensity of workers is reduced, and the production efficiency is improved;
2. the clamping mechanism adopts a gear shaft transmission structure, the clamping blocks on one side are pushed by the air cylinder, the clamping blocks on the other side are driven to rotate in a gear meshing mode, and the two clamping blocks are close to each other in opposite directions to form clamping force on the reinforcing steel bars, so that the structure is reasonable and stable, and the operation is simple.
Drawings
Fig. 1 is a top view of a main bar blanking heading apparatus of the present utility model;
fig. 2 is a front view of a main bar blanking heading apparatus of the present utility model;
FIG. 3 is a view in the direction A of FIG. 1;
fig. 4 is a schematic structural view of the clamping mechanism 7.
In the figure: 1. a work table; 2. a vertical plate; 21. a V-shaped groove; 211. a blanking station; 212. a first heading station; 213. a second heading station; 3. a rotating shaft; 4. a guide plate; 5. a side pushing cylinder; 6. a deflector rod; 7. a clamping mechanism; 71. a U-shaped positioning seat; 72. a gear shaft; 73. a gear ring; 74. a positioning block; 75. a clamping block; 751. a clamping groove; 76. a connecting block; 77. a push rod; 78. pushing cylinder; 79. a bracket; 8. a slide rail assembly; 81. a slide rail; 82. a slide block; 9. a heading machine; 10. a cutting mechanism; 11. reinforcing steel bars.
Detailed Description
As shown in fig. 1 and 2, the main reinforcement blanking upsetting device comprises a workbench 1, wherein vertical plates 2 are symmetrically arranged in the left and right directions in the middle of the workbench 1, rotating shafts 3 are arranged between the vertical plates 2 and are connected into a whole, V-shaped grooves 21 are uniformly formed in the upper part of the vertical plates 2 along the length direction, each V-shaped groove 21 corresponds to one station, 3V-shaped grooves 21 sequentially correspond to a blanking station 211, a first upsetting station 212 and a second upsetting station 213 (see fig. 3), deflector rods 6 are radially arranged at two ends of each rotating shaft 3 after extending out of the vertical plates 2, the V-shaped grooves 21 are distributed at intervals with the rotating shafts 3, guide plates 4 are arranged between the two opposite V-shaped grooves 21, and the cross sections of the guide plates 4 are V-shaped;
the steel bar 11 is fed from left to right at a cutting station 211, a cutting mechanism 10 is arranged at the left side of the cutting station 211, a clamping mechanism 7 and a upsetting machine 9 are arranged at the left side of a first upsetting station 212 and the right side of a second upsetting station 213, the clamping mechanism 7 comprises a U-shaped positioning seat 71 which is arranged on a workbench 1 in a sliding manner, the U-shaped positioning seat 71 is connected with the workbench 1 in a sliding manner through a sliding rail assembly 8, one side of the U-shaped positioning seat 71, which is close to a vertical plate 2, is connected with a side pushing cylinder 5, the side pushing cylinder 5 is arranged between the two vertical plates 2, a cylinder rod of the side pushing cylinder 5 penetrates through the vertical plate 2 and then is connected with the U-shaped positioning seat 71, a gear shaft 72 is arranged between two opposite side walls of the U-shaped positioning seat 71 in pairs, the gear rings 73 are correspondingly arranged on the two gear shafts 72 and meshed with each other, the positioning blocks 74 are radially arranged on the outer peripheral surface of the gear shafts 72, clamping blocks 75 are arranged on the opposite sides of the positioning blocks 74, clamping grooves 751 are formed in the opposite sides of the clamping blocks 75, the clamping grooves 751 are of a V-shaped structure, a connecting block 76 is fixedly arranged on the outer side wall of one positioning block 74, the connecting block 76 is hinged to one end of a push rod 77, the other end of the push rod 77 is connected with a pushing cylinder 78, the pushing cylinder 78 is arranged on the side of the U-shaped positioning seat 71 through a support 79, the cylinder body of the pushing cylinder 78 is hinged to the support 79, and after the gear shafts 72 rotate in the opposite directions, the clamping blocks 75 are matched with the steel bars 11 to form clamping force (see fig. 4).
In the device, after a steel bar is cut at a cutting station by utilizing a cutting mechanism, the steel bar is stirred to a first upsetting station by utilizing a deflector rod, one end of the steel bar is clamped and positioned by a clamping mechanism and then is dragged to an upsetting machine for upsetting, and then the steel bar is stirred to a second upsetting station by utilizing the deflector rod for upsetting at the other end of the steel bar, so that the cutting and upsetting of the steel bar can be continuously realized, automatic transfer is realized among the stations, the labor intensity of workers is reduced, and the production efficiency is improved; the clamping mechanism adopts a gear shaft transmission structure, the clamping blocks on one side are pushed by the air cylinder, the clamping blocks on the other side are driven to rotate in a gear meshing mode, and the two clamping blocks are close to each other in opposite directions to form clamping force on the reinforcing steel bars, so that the structure is reasonable and stable, and the operation is simple.
When in specific use, the utility model is described with reference to the drawings for convenient understanding;
when the automatic steel bar upsetting machine works, a material cutting station is used for feeding materials from left to right, a cutting mechanism is arranged on the left side of the material cutting station and used for cutting steel bars, then the steel bars are stirred to a first upsetting station by using a deflector rod, the deflector rod is radially arranged at two ends of a rotating shaft, the deflector rod is conventionally arranged below a V-shaped groove and rotates around the rotating shaft to stir the steel bars to the next station, the rotating power of the deflector rod can be provided by an air cylinder, the air cylinder is hinged to the side wall of a vertical plate, and the cylinder rod of the air cylinder is hinged to the end part of the deflector rod (not shown in the figure); at the first upsetting station, a pushing cylinder in the clamping mechanism works, a push rod at the end part of a cylinder rod forms upward thrust to a connecting block, the connecting block drives a positioning block and gear shafts at the same side to rotate, the two gear shafts are meshed and matched and form opposite rotation, clamping blocks on the two gear shafts are close to each other and clamp and position the end parts of the reinforcing steel bars, then a side pushing cylinder pushes the clamping mechanism to integrally approach to one side of the heading machine along the sliding rail assembly, and heading processing is carried out on the end parts of the reinforcing steel bars at the heading machine; after the upsetting of one end of the steel bar is finished, the clamping mechanism drives the steel bar to reset, the steel bar is stirred to the second upsetting station by using the deflector rod to process the upsetting of the other end, and finally the steel bar is stirred out by using the deflector rod.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (6)
1. The utility model provides a main reinforcing bar unloading upsetting head device which characterized in that: the automatic cutting machine comprises a workbench (1), wherein vertical plates (2) are symmetrically arranged in the middle of the workbench (1) in a bilateral symmetry manner, rotating shafts (3) are arranged between the vertical plates (2) and then connected into a whole, V-shaped grooves (21) are uniformly formed in the upper portion of the vertical plates (2) along the length direction, each V-shaped groove (21) corresponds to one station, the number of the V-shaped grooves (21) is 3 and sequentially corresponds to a blanking station (211), a first upsetting station (212) and a second upsetting station (213), and a deflector rod (6) is radially arranged after two ends of each rotating shaft (3) extend out of the corresponding vertical plate (2);
the utility model discloses a steel bar upsetting machine, including work bench (1), first upsetting station (212) left side second upsetting station (213) right side all is equipped with fixture (7), upsetting machine (9), fixture (7) are including sliding locating U-shaped positioning seat (71) on work bench (1), U-shaped positioning seat (71) are close to side-connection side-pushing cylinder (5) of riser (2), be equipped with gear shaft (72) in pairs between two opposite lateral walls of U-shaped positioning seat (71), two correspond on gear shaft (72) and be equipped with ring gear (73) and intermeshing, radial installation locating piece (74) on the outer peripheral surface of gear shaft (72), one side in opposite directions of locating piece (74) is equipped with grip block (75), one side in opposite directions of grip block (75) is processed and is pressed from both sides groove (751), grip block (75) are V-shaped structure after rotating in opposite directions gear shaft (75) cooperation forms holding power to steel bar (11).
2. A main reinforcement bar blanking heading apparatus as recited in claim 1, wherein: the V-shaped grooves (21) and the rotating shaft (3) are distributed at intervals, guide plates (4) are arranged between the two opposite V-shaped grooves (21), and the cross sections of the guide plates (4) are V-shaped.
3. A main reinforcement bar blanking heading apparatus as recited in claim 1, wherein: one of them connecting block (76) has set firmly on locating piece (74) lateral wall, connecting block (76) are articulated with push rod (77) one end, push rod (77) other end is connected and is pushed away cylinder (78), push away cylinder (78) install in U-shaped positioning seat (71) lateral part through support (79), push away the cylinder body of cylinder (78) with support (79) are articulated.
4. A main reinforcement bar blanking heading apparatus as recited in claim 1, wherein: the side pushing air cylinder (5) is arranged between the two vertical plates (2), and the cylinder rod of the side pushing air cylinder (5) penetrates through the vertical plates (2) and then is connected with the U-shaped positioning seat (71).
5. A main reinforcement bar blanking heading apparatus as recited in claim 1, wherein: the U-shaped positioning seat (71) is connected with the workbench (1) in a sliding way through a sliding rail assembly (8).
6. A main reinforcement bar blanking heading apparatus as recited in claim 1, wherein: the steel bar (11) is fed from left to right at the blanking station (211), and a cutting mechanism (10) is arranged at the left side of the blanking station (211).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322451235.XU CN220717616U (en) | 2023-09-11 | 2023-09-11 | Main reinforcement unloading upsetting head device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322451235.XU CN220717616U (en) | 2023-09-11 | 2023-09-11 | Main reinforcement unloading upsetting head device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220717616U true CN220717616U (en) | 2024-04-05 |
Family
ID=90488440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322451235.XU Active CN220717616U (en) | 2023-09-11 | 2023-09-11 | Main reinforcement unloading upsetting head device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220717616U (en) |
-
2023
- 2023-09-11 CN CN202322451235.XU patent/CN220717616U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |