CN220717582U - Die assembly for material sheet of inner container of gas water heater - Google Patents
Die assembly for material sheet of inner container of gas water heater Download PDFInfo
- Publication number
- CN220717582U CN220717582U CN202320770022.0U CN202320770022U CN220717582U CN 220717582 U CN220717582 U CN 220717582U CN 202320770022 U CN202320770022 U CN 202320770022U CN 220717582 U CN220717582 U CN 220717582U
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- die
- assembly
- pressing
- material sheet
- die assembly
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- 239000000463 material Substances 0.000 title claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 16
- 238000003825 pressing Methods 0.000 claims abstract description 38
- 238000007906 compression Methods 0.000 claims abstract description 14
- 230000006835 compression Effects 0.000 claims abstract description 14
- 238000000748 compression moulding Methods 0.000 claims description 8
- 238000007723 die pressing method Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000001179 sorption measurement Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 claims 6
- 239000002737 fuel gas Substances 0.000 claims 1
- 238000009475 tablet pressing Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 6
- 238000005096 rolling process Methods 0.000 description 7
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
Abstract
The application discloses gas heater inner bag material piece die assembly relates to gas heater field of making, and mount pad, frame, sucking disc subassembly and die assembly, the frame comprises the support of both sides and the longeron that is used for connecting two supports, and the longeron hangs the top of locating the mount pad, and sucking disc subassembly is slided with the longeron along the length direction of longeron and is met, and sucking disc subassembly is used for hoisting transportation material piece with absorbing mode, and die assembly installs on the mount pad and corresponds the department with the frame lateral part, and the technical advantage of this application is: the material sheet is automatically guided into the compression mold space in a hoisting mode through the translation driving component and the sucker component, further reducing the labor cost; the reverse pressing operation on two sides of the material sheet is realized through the first pressing mold assembly and the second pressing mold assembly, and the angle folding structure required by the material sheet is realized through the alternate action of the pressing block and the ejection block; by additionally arranging the supporting component, the stability in the automatic molding process is further improved, and the midway of the tablet is prevented from falling.
Description
Technical Field
The application relates to the field of gas water heater manufacturing, in particular to a tablet compression molding device for a liner of a gas water heater.
Background
The rolling machine is divided into a mechanical rolling machine and a hydraulic rolling machine, wherein the mechanical rolling machine rolls straight plate-shaped carbon steel, stainless steel, nonferrous metal profiles and the like into an inner container structure of the annular gas water heater, and the straight plate-shaped profiles are called as tablets before rolling; before coiling, corresponding folding grooves are arranged on the side parts of the material sheets so as to improve the buckling fitness of the two ends when coiling, and further improve the uniformity of the inner container of the whole gas water heater.
The folding groove of the material sheet in the prior art is often realized by manual compression molding, the process is time-consuming and labor-consuming, and the final operation error is larger, so that the subsequent coiling operation is not facilitated; there is therefore an urgent need for an automatic molding apparatus for a web that achieves one-time molding of a web mold and subsequent automatic handling offline.
Disclosure of Invention
The device provides a tablet die assembly for gas heater inner bag, has realized the reverse moulding-die operation of tablet both sides through first die assembly and second die assembly, and pressfitting piece and ejector pad are alternately acted on and are realized the required dog-ear structure of tablet, and concrete implementation is as follows:
a tablet die assembly for a gas water heater liner, comprising:
a mounting base;
the frame comprises a longitudinal beam, and the longitudinal beam is hung above the mounting seat;
the sucker assembly is connected with the longitudinal beam in a sliding manner along the length direction of the longitudinal beam and is used for hoisting and transporting the material sheet in an adsorption manner;
the compression mold assembly is arranged on the mounting seat and corresponds to the side part of the longitudinal beam of the frame, a compression mold space communicated in the length direction is formed in the inner side of the compression mold assembly, the forming height of the compression mold space is equal to the conveying height of the material sheet, and the compression mold assembly is used for realizing compression molding operation of the side part of the material sheet.
Through the technical scheme, automatic molding operation on two sides of the material sheet can be realized, meanwhile, the sucker assembly can realize automatic transfer of the material sheet, the automation level of the device is further improved, and the molding efficiency and quality are further improved.
Optionally, the die assembly is divided into a first die assembly and a second die assembly, which are respectively arranged at the left side and the right side of the frame, and the power input ends of the two die assemblies are respectively connected with a first cylinder group and a second cylinder group, and the difference between the two die assemblies is that the directions of the die assemblies are opposite.
Optionally, taking the first die assembly as an example, the first die assembly comprises a fixed pressure seat and a movable pressure tool, a die pressing groove is formed in the fixed pressure seat, the movable pressure tool is in movable butt joint relative to the die pressing groove, the movable pressure tool is divided into a pressing block and a pushing block, the back of the pressing block is vertically connected to the air arm end of the first air cylinder group, and the back of the pushing block is horizontally connected to the air arm end of the second air cylinder group.
Optionally, a pressing groove is formed in the bottom of the pressing groove along the length direction of the pressing groove, pressing protrusions are arranged on the pressing part of the pressing block, direction adjusting protrusions are arranged on the pushing part of the pushing block, and the pressing protrusions vertically correspond to the pressing groove, and the direction adjusting protrusions are horizontally connected to the pressing groove in a sliding mode.
Optionally, the outer contour of the press mold bulge is horseshoe-shaped, the abutting part of the press mold bulge and the material sheet is obtuse angle, and the direction-adjusting bulge is in a wedge-shaped structure in the lateral direction.
By the technical scheme, the first die assembly and the second die assembly can realize die pressing on two sides of the material sheet, and the final die pressing directions are opposite, so that the subsequent rolling operation of the material sheet is realized; the pressing block is used for the first-step forming operation, the pushing block is used for the second-part chamfering operation, and the pressing block and the pushing block alternately operate step by step.
Optionally, the translation driving component is arranged on the frame, the translation driving component is of a screw rod structure, and the power output end of the translation driving component is connected with the sucker component.
Through above technical scheme, the sucking disc subassembly comprises sliding plate and sucking disc structure, and translation drive assembly is motor drive's lead screw structure, and translation drive assembly can order about sucking disc subassembly's tablet to follow the length direction of frame and carry to realize the automatic transportation of tablet at the moulding-die in-process.
Optionally, the device further comprises a pair of supporting components, wherein the supporting components are respectively and horizontally arranged on the inner sides of the first die assembly and the second die assembly, each supporting component comprises a plurality of parallel telescopic rods, the tops of the telescopic rods are longitudinally fixedly provided with brush plates, and the brush plates are equidistantly distributed in the telescopic direction of the telescopic rods.
Through above technical scheme, the brush board of supporting component can play the supporting role to the tablet bottom of moulding-die in-process, takes place to drop the phenomenon when preventing that ten thousand raw materials tablet tops from breaking away from the sucking disc structure, and the telescopic link can adjust the range of laying of brush board, is convenient for accomodate moreover.
In summary, the present application includes the following beneficial technical effects:
1. according to the utility model, the material sheets are automatically guided into the compression mold space in a hoisting manner through the translation driving assembly and the sucker assembly, so that the labor cost is further reduced;
2. the utility model realizes the reverse pressing operation on two sides of the material sheet through the first pressing mold assembly and the second pressing mold assembly, and the alternating action of the pressing block and the ejection block realizes the required angle folding structure of the material sheet;
3. according to the automatic molding machine, the support assembly is additionally arranged, so that the stability in the automatic molding process is further improved, and the midway dropping of the material sheets is prevented.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the web before and after compression molding;
FIG. 3 is a cross-sectional view of an elevation structure of the present utility model;
FIG. 4 is a schematic view of the present utility model without the frame;
FIG. 5 is a cross-sectional view of a first die assembly structure of the present utility model;
fig. 6 is a cross-sectional view of a first die assembly of the present utility model in elevation with an exploded configuration.
Reference numerals illustrate:
1. the device comprises a frame, 2, a translation driving assembly, 3, a sucker assembly, 4, a first die assembly, 5, a second die assembly, 6, a mounting seat, 7, a supporting assembly, 8, a first cylinder group, 9, a material sheet, 10, a second cylinder group, 401, a constant pressure seat, 402, a press tool, 403, a die groove, 4021, a pressing block, 4022, a pushing block, 4023, a die bulge, 4024, a direction adjusting bulge, 4031, a die groove, 701, a telescopic rod, 702, a hairbrush plate, 901, a first corner, 902 and a second corner.
Detailed Description
The following describes specific embodiments of the utility model with reference to the drawings and examples:
it should be noted that the structures, proportions, sizes, etc. shown in the drawings are merely for the purpose of understanding and reading the disclosure, and are not intended to limit the scope of the utility model, which is defined by the appended claims.
Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the utility model, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the utility model may be practiced.
The present application is described in further detail below in conjunction with figures 1-6.
With reference to fig. 2, the two side ends of the web 9 need to be molded into a folded angle shape, and the first folded angle portion 901 and the second folded angle portion 902 are opposite in direction, and the web 9 after the molding is sent to the rolling mechanism, and after the first folded angle portion 901 and the second folded angle portion 902 are fastened circumferentially, the web is pressed and rolled.
The embodiment of the application discloses a tablet die assembly for a gas water heater liner.
Example 1
Referring to fig. 1, a tablet die assembly for a gas water heater liner comprises a mounting seat 6, a frame 1, a sucker assembly 3, a first die assembly 4, a second die assembly 5 and a translational driving assembly 2, wherein the frame 1 is composed of brackets on two sides and longitudinal beams for connecting the two brackets, the longitudinal beams are suspended above the mounting seat 6, the translational driving assembly 2 is of a screw structure, a power output end of the translational driving assembly is connected with the sucker assembly 3 in a sliding manner along the length direction of the longitudinal beams, the sucker assembly 3 is mounted on the mounting seat 6 at a position corresponding to the side part of the frame 1, a die space conducted along the length direction is formed in the inner side of the sucker assembly, the set height of the die space is equal to the transport height of a tablet 9, and the die assembly is used for realizing die pressing operation of the side parts of the tablet 9.
Referring to fig. 3, the die assembly is divided into a first die assembly 4 and a second die assembly 5, which are respectively disposed at left and right sides of the frame 1, and have power input ends connected to a first cylinder group 8 and a second cylinder group 10, which are different in that the die directions are opposite.
Referring to fig. 4 to 6, taking the first die assembly 4 as an example, it includes a fixed pressure seat 401 and a pressing tool 402, a pressing mold groove 403 is formed on the fixed pressure seat 401, the pressing tool 402 is movably abutted against the pressing mold groove 403, in this structure, the pressing tool 402 is divided into a pressing block 4021 and an ejecting block 4022, the back of the pressing block 4021 is vertically connected to the air arm end of the first cylinder group 8, and the back of the ejecting block 4022 is horizontally connected to the air arm end of the second cylinder group 10.
The bottom of die cavity 403 has seted up die groove 4031 along its length direction, the crimping portion of pressfitting piece 4021 is equipped with die boss 4023, the pushing away portion of pushing away ejector pad 4022 is equipped with steering boss 4024, die boss 4023 corresponds with die groove 4031 is vertical, steering boss 4024 horizontal slip connects in die groove 403, the outline of die boss 4023 is the horseshoe form in this structure, it is obtuse angle with the butt department of tablet 9, steering boss 4024 side direction is wedge-shaped structure, die boss 4023 makes the lateral part of tablet 9 take place corresponding sunken, and its edge can perk, steering boss 4024 is used for reversing the dog-ear with the perk.
Referring to fig. 1 to 6, the specific working procedure is: after the sucking disc component 3 sucks the material sheet 9, the motor part of the translation driving component 2 is started, and the sucking disc component 3 tends to drive the material sheet 9 to move along the longitudinal beam direction of the frame 1; during which the material sheet 9 penetrates horizontally into the die cavity 403; after entering the die position, the first cylinder group 8 is started, the pressing block 4021 descends to a height, the end part of the material sheet 9 presses out a corresponding folding angle under the cooperation of the die bulge 4023 and the die groove 4031, and the edge part of the material sheet is in a tilting state; the second cylinder group 10 extends out of the air arm to enable the pressing block 4021 to horizontally push the tilting part to be in a reversely inclined state so as to realize the structure of the material sheet 9 in the second drawing; the motor portion of the translation drive assembly 2 then continues to operate, horizontally bringing the finished web 9 out of the press slot 403.
Example 2
Referring to fig. 3, and based on embodiment 1, the present embodiment further provides a sheet molding device for a liner of a gas water heater, further comprising a pair of support assemblies 7, which are respectively horizontally disposed on the inner sides of the first molding assembly 4 and the second molding assembly 5, wherein the support assemblies 7 can be horizontally extended and contracted.
The support assembly 7 includes the telescopic link 701 that a plurality of set up side by side, and the top of telescopic link 701 vertically has set firmly brush board 702, and brush board 702 has laid a plurality of along the flexible direction equidistance of telescopic link 701, and telescopic link 701 is articulated each other by a plurality of branch and forms in this structure, and telescopic link 701 wholly is reciprocal book to the form, and the corresponding point position of each telescopic link 701 of brush board 702 longitudinal connection has further improved the holistic stability of support assembly 7.
Many other changes and modifications may be made without departing from the spirit and scope of the utility model. It is to be understood that the utility model is not to be limited to the specific embodiments, but only by the scope of the appended claims.
Claims (7)
1. The utility model provides a tablet die assembly for gas heater inner bag, includes mount pad (6), its characterized in that still includes:
the frame (1) comprises a longitudinal beam, and the longitudinal beam is hung above the mounting seat (6);
the sucker assembly (3) is connected with the longitudinal beam in a sliding manner along the length direction of the longitudinal beam, and the sucker assembly (3) is used for hoisting the transport material sheet (9) in an adsorption manner;
the compression mold assembly is arranged on the mounting seat (6) and corresponds to the side part of the longitudinal beam of the frame (1), a compression mold space communicated in the length direction is formed in the inner side of the compression mold assembly, the forming height of the compression mold space is equal to the conveying height of the material sheet (9), and the compression mold assembly is used for realizing compression molding operation of the side part of the material sheet (9).
2. The die assembly for the gasket for the liner of the gas water heater according to claim 1, wherein the die assembly is divided into a first die assembly (4) and a second die assembly (5), which are respectively arranged at the left side and the right side of the frame (1), and the power input ends of the two die assemblies are respectively connected with a first cylinder group (8) and a second cylinder group (10), and the difference is that the die directions are opposite.
3. The die assembly for the material sheet for the inner container of the gas water heater according to claim 2, wherein the first die assembly (4) is taken as an example, and comprises a fixed pressure seat (401) and a pressing tool (402), a die pressing groove (403) is formed in the fixed pressure seat (401), and the pressing tool (402) is movably abutted against the die pressing groove (403);
the dynamic pressure tool (402) is divided into a pressing block (4021) and an ejection block (4022), the back of the pressing block (4021) is vertically connected to the air arm end of the first air cylinder group (8), and the back of the ejection block (4022) is horizontally connected to the air arm end of the second air cylinder group (10).
4. The die assembly for the material sheets for the inner containers of the gas water heaters according to claim 3, wherein a die groove (4031) is formed in the bottom of the die groove (403) along the length direction of the die groove, a die protrusion (4023) is arranged at the compression joint part of the compression joint block (4021), and a direction-adjusting protrusion (4024) is arranged at the push joint part of the push joint block (4022);
the pressing die protrusion (4023) vertically corresponds to the pressing die groove (4031), and the direction-adjusting protrusion (4024) is horizontally connected to the pressing die groove (403) in a sliding mode.
5. The die assembly for a fuel gas water heater liner according to claim 4, wherein the outer contour of the die boss (4023) is horseshoe-shaped, an obtuse angle is formed at the abutting part of the die boss and the material sheet (9), and the direction-adjusting boss (4024) is of a wedge-shaped structure in the lateral direction.
6. The tablet pressing device for the inner container of the gas water heater according to claim 1, further comprising a translation driving assembly (2) arranged on the frame (1), wherein the translation driving assembly (2) is of a screw structure, and a power output end of the translation driving assembly is connected with the sucker assembly (3).
7. A gas water heater liner tablet compression molding apparatus as claimed in claim 2, further comprising a pair of support members (7) horizontally provided at inner side portions of said first compression molding member (4) and said second compression molding member (5), respectively;
the support assembly (7) comprises a plurality of telescopic rods (701) which are arranged in parallel, brush plates (702) are longitudinally fixed at the tops of the telescopic rods (701), and the brush plates (702) are equidistantly distributed in the telescopic direction of the telescopic rods (701).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320770022.0U CN220717582U (en) | 2023-04-10 | 2023-04-10 | Die assembly for material sheet of inner container of gas water heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320770022.0U CN220717582U (en) | 2023-04-10 | 2023-04-10 | Die assembly for material sheet of inner container of gas water heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220717582U true CN220717582U (en) | 2024-04-05 |
Family
ID=90499635
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320770022.0U Active CN220717582U (en) | 2023-04-10 | 2023-04-10 | Die assembly for material sheet of inner container of gas water heater |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220717582U (en) |
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2023
- 2023-04-10 CN CN202320770022.0U patent/CN220717582U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant |