CN220701614U - Robot pipeline packagine machine - Google Patents
Robot pipeline packagine machine Download PDFInfo
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- CN220701614U CN220701614U CN202322362943.6U CN202322362943U CN220701614U CN 220701614 U CN220701614 U CN 220701614U CN 202322362943 U CN202322362943 U CN 202322362943U CN 220701614 U CN220701614 U CN 220701614U
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- clamping jig
- pipeline
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- 238000004806 packaging method and process Methods 0.000 claims abstract description 16
- 230000001681 protective effect Effects 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 13
- 238000001514 detection method Methods 0.000 abstract description 8
- 238000012360 testing method Methods 0.000 description 16
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- -1 cable wires Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
The utility model relates to a robot pipeline packaging machine which comprises a cabinet, a control cabinet, a driving mechanism and a stand mechanism, wherein the cabinet is provided with a plurality of control boxes; the stand mechanism comprises a rotating shaft, a first guide rail, a first rack, a second guide rail, a second rack, a fixed clamping jig, a movable clamping jig and a rotating cylinder. According to the utility model, the two ends of the pipeline package are respectively clamped and fixed through the fixed clamping jig and the movable clamping jig, the driving mechanism drives the rotating shaft to rotate, so that the pipeline package can be spirally twisted, and the fixed clamping jig and the movable clamping jig respectively slide on the first guide rail and the second guide rail and can rotate, so that the linear distance between the fixed clamping jig and the movable clamping jig can be adjusted to adapt to pipeline packages with different lengths, the inclination angle of the pipeline package relative to the rotating shaft can be adjusted, and the twisting degree of the pipeline package can be adjusted, and the accuracy of performance detection of the metal wire can be improved.
Description
Technical Field
The utility model relates to the technical field of flexible cable detection, in particular to a robot pipeline packaging machine.
Background
In the quality supervision industry, the metal industry, the mechanical industry, the manufacturing industry of linear materials such as cable wires, steel wire ropes and the like, a preform which is up to ten thousand meters is cut off and wound on a paper disc or a spool of an 'I' -shaped rotating body, so that the preform is a hundred-meter-class small-package product. The torsion test of the metal wire is a key inspection item in the production of the steel wire rope, and is an important detection means for measuring the plastic deformation bearing capacity of the metal wire in torsion and displaying the surface and internal defects of the wire.
The wire torsion testing machine is mainly used for measuring the plastic deformation bearing capacity of a metal material in the torsion process, and the traditional torsion testing machine mainly comprises a machine body, a gear motor arranged on a box body, a moving end sample clamp arranged on the gear motor and a static end sample clamp arranged on a guide rail, and is used for fixing a sample on the clamp for torsion test during working. The utility model discloses a metal wire torsion testing machine as disclosed in the patent of publication number CN213903090U, including the base cabinet and set up the fixed plate on the base cabinet, symmetry rotation is connected with two first axis of rotation on the fixed plate, two be equipped with the second axis of rotation between the first axis of rotation, all be equipped with the slide mechanism that is used for fixed wire rod in first axis of rotation and the second axis of rotation, second axis of rotation and fixed plate rotate to be connected, fixed plate one side is equipped with and is used for driving second axis of rotation pivoted servo motor, because fixed connection's first gear and first epaxial second gear engagement connection in the second axis of rotation, first axis of rotation will rotate along with the second axis of rotation to make the wire rod on the fixed cover just can carry out torsion test. This technique has the following drawbacks and problems: when the device is used for torsion test, the metal wire can only be twisted along with the rotation of the second rotating shaft, and the torsion mode is single, so that the accuracy of the performance detection result of the metal wire is not high. In view of this, we propose a robotic pipeline packaging machine.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art, adapt to the actual needs and provide a robot pipeline packaging machine.
In order to achieve the purpose of the utility model, the technical scheme adopted by the utility model is as follows:
the robot pipeline packaging machine comprises a cabinet, a control cabinet, a driving mechanism and a stand mechanism;
the control cabinet is arranged on one side of the cabinet;
the driving mechanism is arranged at one side of the interior of the cabinet and is electrically connected with the control cabinet;
the stand mechanism comprises a rotating shaft, a first guide rail, a first rack, a second guide rail, a second rack, a fixed clamping jig, a movable clamping jig and a rotating cylinder; one end of the rotating shaft is connected with the output end of the driving mechanism, and the other end of the rotating shaft is rotationally connected with the other side inside the cabinet through a bearing; the first guide rail is perpendicular to the rotating shaft and is fixed above the driving mechanism; the first rack is connected to the first guide rail in a sliding manner; the middle part of the second guide rail is sleeved at the other end of the rotating shaft and is close to the end part of the rotating shaft; the second rack is connected to the second guide rail in a sliding manner; the fixed clamping jig is rotationally connected to the first rack; the movable clamping jig is rotationally connected to the second rack; the rotary cylinder is sleeved outside the rotating shaft.
According to the utility model, through the arrangement of the driving mechanism and the stand mechanism, when the pipeline package is used, the two ends of the pipeline package are respectively clamped and fixed through the fixed clamping jig and the movable clamping jig, the driving mechanism drives the rotating shaft to rotate, so that the pipeline package can be spirally twisted, the first guide rail and the second guide rail are arranged, the fixed clamping jig and the movable clamping jig respectively slide on the first guide rail and the second guide rail, the fixed clamping jig can rotate relative to the first guide rail, and the movable clamping jig can rotate relative to the second guide rail, so that the linear distance between the fixed clamping jig and the movable clamping jig can be adjusted to adapt to pipeline packages with different lengths, the inclination angle of the pipeline package relative to the rotating shaft can be adjusted, and the twisting degree of the pipeline package can be adjusted, and therefore, the accuracy of performance detection of metal wires can be improved.
Preferably, the outer side wall of the cabinet is fixedly connected with the outer side wall of the control cabinet, the bottom of the cabinet is connected with the bottom of the control cabinet to form the same bottom plate, and the four-glue at the bottom of the bottom plate is respectively provided with a directional wheel.
Preferably, the front side and the rear side of the cabinet are both provided with double-opening cabinet doors.
Preferably, a main controller PLC, a driver and electrical elements are arranged in the control cabinet, wherein the electrical elements comprise a leakage switch, a circuit breaker, a direct-current power supply, a proximity switch, a relay, a button switch and an operation indicator lamp; and a touch screen is arranged on the surface of the control cabinet.
Preferably, the driving mechanism comprises a protective casing, a servo motor, a speed reducer, a main belt pulley, a secondary belt pulley and a synchronous belt; the protective shell is fixed at one side of the interior of the cabinet; the servo motor is arranged in the protective shell; the speed reducer is connected to the output shaft of the servo motor; the main belt wheel is connected with the speed reducer through a wheel shaft; the secondary belt wheel is rotationally connected with the inner wall of the protective casing through a bearing, and is in friction transmission with the main belt wheel through the synchronous belt; one end of the rotating shaft is fixedly connected with the slave belt wheel coaxially.
Preferably, the first frame includes a first slider and a first support plate; the first sliding seat is connected to the first guide rail in a sliding manner; the first support plate is rotatably connected to the top of the first sliding seat through a first rotating shaft, and the first rotating shaft is arranged in parallel with the first guide rail.
Preferably, the second frame includes a second slider and a second support plate; the second sliding seat is connected to the second guide rail in a sliding manner; the second supporting plate is rotationally connected to the top of the second sliding seat through a second rotating shaft, and the second rotating shaft is parallel to the second guide rail.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, through the arrangement of the driving mechanism and the stand mechanism, when the pipeline package is used, the two ends of the pipeline package are respectively clamped and fixed through the fixed clamping jig and the movable clamping jig, the driving mechanism drives the rotating shaft to rotate, so that the pipeline package can be spirally twisted, the first guide rail and the second guide rail are arranged, the fixed clamping jig and the movable clamping jig respectively slide on the first guide rail and the second guide rail, the fixed clamping jig can rotate relative to the first guide rail, and the movable clamping jig can rotate relative to the second guide rail, so that the linear distance between the fixed clamping jig and the movable clamping jig can be adjusted to adapt to pipeline packages with different lengths, the inclination angle of the pipeline package relative to the rotating shaft can be adjusted, and the twisting degree of the pipeline package can be adjusted, and therefore, the accuracy of performance detection of metal wires can be improved.
Drawings
FIG. 1 is a schematic diagram of a robotic pipeline packaging machine embodiment of the present utility model;
fig. 2 is a schematic structural view of a robot pipeline packing machine according to an embodiment of the present utility model when a cabinet door is opened;
fig. 3 is a schematic structural view of a robot pipeline packing machine according to an embodiment of the present utility model when a cabinet door is closed;
FIG. 4 is a schematic side view of a robotic pipeline packaging machine according to an embodiment of the utility model;
FIG. 5 is an enlarged schematic view of the structure A according to the embodiment of the utility model;
fig. 6 is an enlarged schematic view of structure B according to an embodiment of the present utility model.
The reference numerals in the figures illustrate:
1. a cabinet; 11. a cabinet door; 2. a control cabinet; 21. a touch screen; 3. a driving mechanism; 4. a stand mechanism; 41. a rotating shaft; 42. a first guide rail; 43. a first frame; 431. a first slider; 432. a first support plate; 433. a first rotating shaft; 44. a second guide rail; 45. a second frame; 451. a second slider; 452. a second support plate; 453. a second rotating shaft; 46. fixing and clamping the jig; 47. a movable clamping jig; 48. rotating the cylinder; 5. and (3) a directional wheel.
Detailed Description
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
example 1
As shown in fig. 1, the present embodiment provides a robotic pipeline packaging machine including a cabinet 1, a control box 2, a driving mechanism 3, and a stand mechanism 4.
As shown in fig. 1, and specifically referring to the orientation of fig. 1, two cabinet doors 11 are provided on both front and rear sides of the cabinet 1 in this embodiment.
As shown in fig. 1-4, and specifically referring to the azimuth of fig. 1, the right side wall of the control cabinet 2 of the embodiment is welded and fixed with the left side wall of the cabinet 1; the bottom of the cabinet 1 and the bottom of the control cabinet 2 are connected into the same bottom plate, and four glue at the bottom of the bottom plate are respectively provided with a directional wheel 5; the controller case 2 is internally provided with a main controller PLC, a driver and electrical elements, wherein the electrical elements comprise a leakage switch, a circuit breaker, a direct current power supply, a proximity switch, a relay, a button switch and an operation indicator lamp; the surface of the control cabinet 2 is provided with a touch screen 21, the touch screen 21 is mainly used for displaying related parameters, testing speed, testing times, testing angle direction, control conditions, equipment running state and the like of the machine control, the actual times, angles, speeds, display date and time and the like during testing, the equipment can automatically judge the on-off of a sample by monitoring a loop of the sample, and when the loop is detected to be disconnected, the equipment running test can be selected to be suspended, and the equipment running test is warned by sound and light until the equipment running test is continued after the manual inspection is confirmed; as shown in fig. 4, a cooling fan is provided at the side wall of the control box 2 of the present embodiment.
As shown in fig. 1, and specifically referring to the orientation of fig. 1, the driving mechanism 3 of the present embodiment includes a protective casing, a servomotor, a speed reducer, a primary pulley, a secondary pulley, and a timing belt; the protective shell is fixed at the left side wall of the interior of the cabinet 1; the servo motor is arranged in the protective shell; the speed reducer is connected to the output shaft of the servo motor; the main belt wheel is connected with the speed reducer through a wheel shaft; the slave belt wheel is rotationally connected with the inner wall of the protective casing through a bearing, and is in friction transmission with the main belt wheel through a synchronous belt.
As shown in fig. 1, 2, 5 and 6, and specifically referring to the orientation of fig. 1, the stand mechanism 4 of the present embodiment includes a rotation shaft 41, a first rail 42, a first frame 43, a second rail 44, a second frame 45, a fixed clamping jig 46, a movable clamping jig 47 and a rotation cylinder 48;
specifically, the left end of the rotating shaft 41 is fixedly connected with the slave belt wheel coaxially, and the right end of the rotating shaft 41 is rotatably connected with the right side wall inside the cabinet 1 through a bearing;
the first guide rail 42 is arranged perpendicular to the rotating shaft 41 and is arranged on the upper side of the protective casing;
the first frame 43 includes a first slide 431 and a first support plate 432; the first slide 431 is slidably connected to the first rail 42; the first supporting plate 432 is rotatably connected to the top of the first slide seat 431 through a first rotating shaft 433, and the first rotating shaft 433 is arranged in parallel with the first guide rail 42;
the middle part of the second guide rail 44 is sleeved at the other end of the rotating shaft 41 and is close to the end part of the rotating shaft;
the second frame 45 includes a second slider 451 and a second support plate 452; the second slider 451 is slidably connected to the second rail 44; the second supporting plate 452 is rotatably connected to the top of the second sliding seat 451 through a second rotating shaft 453, and the second rotating shaft 453 is parallel to the second guide rail 44;
the fixed clamping jig 46 is mounted on top of the first support plate 432; the movable clamping jig 47 is mounted on the top of the second support plate 452; the utility model can be provided with a fixed clamping jig 46 and a movable clamping jig 47 which are matched according to cables with different wire diameters.
The robot pipeline packaging machine designed by the utility model is suitable for the detection requirements of TUV, VDE, UL and other high-flexible cables, is mainly used in the quality supervision industry, the metal and mechanical industry and the production and use factories of cables, wires, steel wires and the like, is suitable for metal wires with diameters, is provided with a special clamp, and can be used for repeated torsion tests with other specifications.
The utility model mainly controls the operation of the electric elements by operating the touch screen 21, and controls the operation of the driver to drive the servo motor and the speed reducer.
Working principle: the utility model provides a robot pipeline packaging machine, before use, one end of a pipeline package is clamped and fixed through a fixed clamping jig 46, the other end of the pipeline package is clamped and fixed through a movable clamping jig 47, then a touch screen 21 is operated to control an electric element to work, a driver is controlled to drive a servo motor, an output shaft of the servo motor drives a speed reducer to work so as to drive a main belt pulley to rotate, the auxiliary belt pulley can rotate through friction transmission action of a synchronous belt, the auxiliary belt pulley drives a rotating shaft 41 to rotate so as to drive a rotating cylinder 48 to rotate, one end of the pipeline package is fixed, the other end of the pipeline package rotates, the pipeline package is spirally twisted around the rotating cylinder 48, so that the performance of the metal wire subjected to plastic deformation in repeated torsion tests and the defects are detected, a first sliding seat 431 and a second sliding seat 451 are slid according to requirements, the linear distance between the fixed clamping jig 46 and the movable clamping jig 47 is adjusted, the inclination angle of the pipeline package relative to the rotating shaft 41 is adjusted so that the pipeline package with different lengths can be adjusted, the torsion degree of the pipeline package is adjusted, and the accuracy of the performance detection of the metal wire can be improved.
The embodiments of the present utility model are disclosed as preferred embodiments, but not limited thereto, and those skilled in the art will readily appreciate from the foregoing description that various modifications and variations can be made without departing from the spirit of the present utility model.
Claims (7)
1. Robot pipeline packagine machine, its characterized in that: comprises a cabinet (1), a control cabinet (2), a driving mechanism (3) and a stand mechanism (4);
the control cabinet (2) is arranged at one side of the cabinet (1);
the driving mechanism (3) is arranged at one side of the interior of the cabinet (1) and is electrically connected with the control cabinet (2);
the stand mechanism (4) comprises a rotating shaft (41), a first guide rail (42), a first rack (43), a second guide rail (44), a second rack (45), a fixed clamping jig (46), a movable clamping jig (47) and a rotating cylinder (48); one end of the rotating shaft (41) is connected with the output end of the driving mechanism (3), and the other end of the rotating shaft (41) is rotationally connected with the other side inside the cabinet (1) through a bearing; the first guide rail (42) is perpendicular to the rotating shaft (41) and is fixed above the driving mechanism (3); the first rack (43) is slidably connected to the first guide rail (42); the middle part of the second guide rail (44) is sleeved at the other end of the rotating shaft (41) and is close to the end part of the rotating shaft; the second frame (45) is connected to the second guide rail (44) in a sliding manner; the fixed clamping jig (46) is rotatably connected to the first frame (43); the movable clamping jig (47) is rotatably connected to the second frame (45); the rotary cylinder (48) is sleeved outside the rotary shaft (41).
2. The robotic pipeline packaging machine according to claim 1, wherein: the cabinet is characterized in that the outer side wall of the cabinet (1) is fixedly connected with the outer side wall of the control cabinet (2), the bottom of the cabinet (1) is connected with the bottom of the control cabinet (2) to form the same bottom plate, and the four-glue at the bottom of the bottom plate is respectively provided with a directional wheel (5).
3. The robotic pipeline packaging machine according to claim 2, wherein: the front side and the rear side of the cabinet (1) are respectively provided with a double-opening cabinet door (11).
4. The robotic pipeline packaging machine according to claim 2, wherein: a main controller PLC, a driver and electrical elements are arranged in the control cabinet (2), and the electrical elements comprise a leakage switch, a circuit breaker, a direct current power supply, a proximity switch, a relay, a button switch and an operation indicator lamp; the surface of the control cabinet (2) is provided with a touch screen (21).
5. The robotic pipeline packaging machine according to claim 1, wherein: the driving mechanism (3) comprises a protective shell, a servo motor, a speed reducer, a main belt pulley, a slave belt pulley and a synchronous belt; the protection shell is fixed at one side of the interior of the cabinet (1); the servo motor is arranged in the protective shell; the speed reducer is connected to the output shaft of the servo motor; the main belt wheel is connected with the speed reducer through a wheel shaft; the secondary belt wheel is rotationally connected with the inner wall of the protective casing through a bearing, and is in friction transmission with the main belt wheel through the synchronous belt; one end of the rotating shaft (41) is fixedly connected with the slave belt wheel coaxially.
6. The robotic pipeline packaging machine according to claim 1, wherein: the first frame (43) comprises a first slide seat (431) and a first support plate (432); the first sliding seat (431) is connected to the first guide rail (42) in a sliding manner; the first supporting plate (432) is rotatably connected to the top of the first sliding seat (431) through a first rotating shaft (433), and the first rotating shaft (433) is arranged in parallel with the first guide rail (42); the fixed clamping jig (46) is mounted on top of the first support plate (432).
7. The robotic pipeline packaging machine according to claim 6, wherein: the second rack (45) comprises a second slide (451) and a second support plate (452); the second sliding seat (451) is slidingly connected to the second guide rail (44); the second supporting plate (452) is rotatably connected to the top of the second sliding seat (451) through a second rotating shaft (453), and the second rotating shaft (453) is arranged in parallel with the second guide rail (44); the movable clamping jig (47) is mounted on the top of the second supporting plate (452).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322362943.6U CN220701614U (en) | 2023-09-01 | 2023-09-01 | Robot pipeline packagine machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322362943.6U CN220701614U (en) | 2023-09-01 | 2023-09-01 | Robot pipeline packagine machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220701614U true CN220701614U (en) | 2024-04-02 |
Family
ID=90441344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322362943.6U Active CN220701614U (en) | 2023-09-01 | 2023-09-01 | Robot pipeline packagine machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220701614U (en) |
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2023
- 2023-09-01 CN CN202322362943.6U patent/CN220701614U/en active Active
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