CN220699722U - Sponge slicer capable of collecting materials - Google Patents

Abstract

The utility model belongs to the technical field of sponge processing equipment, and particularly relates to a sponge slicing machine capable of receiving materials, which comprises a guide rail device, a workbench, a portal frame, a baffle plate, a second screw rod mechanism, a roller path and a cutter lifting mechanism, wherein the workbench is arranged on the guide rail device and is driven by a motor to do linear reciprocating motion; the utility model can collect away the slices cut from the sponge block in real time, the sponge block to be cut is not stacked with slices, the compression deformation of the sponge below is avoided, the cutting quality of the slices is improved, and meanwhile, the structure is compact and the occupied area is small.

Description

Sponge slicer capable of collecting materials

Technical Field

The utility model belongs to the technical field of sponge processing equipment, and particularly relates to a sponge slicing machine capable of collecting materials.

Background

The sponge is a porous material and is produced by mixing foaming resin, foaming auxiliary agent and adhesive resin together for foaming processing. The sponge product is widely applied to the automobile industry, the battery industry, the cosmetic industry, the chest-surrounding underwear manufacturing industry, the high-grade furniture manufacturing industry and the like due to the characteristics of heat preservation, heat insulation, sound absorption, shock absorption, flame retardance, static resistance, good air permeability and the like. After foaming, the sponge is usually a large-sized whole piece of sponge, and then the sponge is cut into thin slices with different thicknesses according to actual needs. When the existing slicing technology is used for cutting, the cutter of the slicing machine is fixed, the sponge moves relatively to the cutter, and the cutter feeds downwards by a thickness distance when cutting one slice. In the cutting process, the cut sponge is piled up on the sponge to be cut, so that the compression deformation of the sponge to be cut is caused, the cutting quality of the subsequent slices is affected, meanwhile, the piled slices can further increase the strokes of the cutter lifting knife and the cutter discharging knife, and the production efficiency is reduced.

The technology of cleaning and transporting cut slices away in real time is also presented at present so as to reduce the compression deformation of the sponge to be cut and improve the cutting quality of the slices, for example, the utility model patent with the application number of CN217620972U discloses a sponge slicing machine which comprises a reciprocating type working platform, a portal frame, a cutter assembly and a conveying mechanism, wherein the cutter assembly is arranged on the portal frame, and the cutter assembly is positioned above the reciprocating type working platform; the portal frame is driven by the first driving piece to reciprocate in the vertical direction; the conveying mechanism comprises an inclined conveying section, a horizontal conveying section and a guide plate, wherein the cutter assembly, the inclined conveying section and the horizontal conveying section are sequentially arranged along the conveying direction of the sponge sheet, the rear end of the inclined conveying section is rotatably arranged on the horizontal conveying section, the rotation axis of the inclined conveying section is perpendicular to the conveying direction of the sponge sheet, and the guide plate is movably arranged at the front end of the inclined conveying section along the conveying direction of the sponge sheet.

Therefore, aiming at the defects of the technology, the application provides the sponge slicing machine capable of collecting materials, which has a simple and compact structure and smaller occupied space.

Disclosure of Invention

The utility model aims at overcoming the defects of the prior art, and provides a sponge slicing machine capable of collecting materials, so that the problems in the prior art are effectively solved.

In order to achieve the above purpose, the specific technical scheme of the utility model is as follows:

the utility model provides a sponge slicer of receipts material, includes guide rail device, workstation, locating piece, portal frame, baffle, second lead screw mechanism, raceway, section deflector, cutter elevating system, be equipped with the workstation on the guide rail device, workstation stroke center is equipped with the portal frame perpendicularly, the workstation makes straight reciprocating motion on guide rail device under motor drive, is equipped with the locating piece on the workstation, fixed connection cutter elevating system on the both sides stand of portal frame, cutter elevating system contains first lead screw mechanism and cutter assembly, cutter assembly fixed connection is on the mount table, mount table screwed connection is on first lead screw mechanism, mount table and raceway left side fixed connection, the raceway keeps same horizontal plane with cutter assembly, and the right side links to each other with second lead screw mechanism is fixed, second lead screw mechanism is located workstation right side, with first lead screw mechanism parallel arrangement, and synchronous operation.

As a further arrangement of the scheme, the cutter lifting mechanism is characterized in that the cutter assembly is provided with a mounting table, the front side of the rollaway nest can be mounted and fixed on the mounting table, and the cutter lifting mechanism is driven by a first driving motor to drive the cutter assembly to reciprocate up and down.

As the further setting of above-mentioned scheme, the raceway, including the rectangle support, the rectangle support is the structure of returning, and the bearing roller through bearing connection is evenly installed on the long edge of both sides, the bearing roller rotates on same horizontal plane, and the bearing roller rolls and installs in the rectangle support, and each bearing roller is in same horizontal plane, and rectangle support both ends are equipped with the installing support, and the bearing roller can take place to roll when contacting the thin slice that cuts, reduces the frictional resistance of slice motion.

As a further setting of above-mentioned scheme, second screw mechanism, with cutter elevating system parallel arrangement, including elevating platform and lead screw, be provided with the mounting hole and screwed connection on the lead screw on the elevating platform, the elevating platform is driven by the second driving motor, and the elevating platform can reciprocate about the lead screw, can install the raceway on the elevating platform.

As a further arrangement of the scheme, the long sides of the two sides of the rollaway nest are provided with the detachable baffle plates which are vertically installed, the right side of the rollaway nest is provided with the detachable slice guide plates which incline downwards, and the baffle plates are installed on the left side and the right side of the rollaway nest to ensure that slices do not deviate when passing through the rollaway nest.

As a further arrangement of the scheme, the roller path and the cutter assembly are positioned on the same horizontal plane and synchronously reciprocate up and down in the same direction.

In the sponge slicing machine disclosed by the utility model, in the cutting process, the cutter component keeps static, the sponge moves forwards under the conveying of the workbench and moves relative to the cutter to perform slicing action, when the cutter cuts the sponge, the cut sheet is separated from a sponge block to be cut, the cut sheet warps upwards under the guidance of the front slope of the cutter and then falls down on a roller path on the same plane as the cutter, when the cutting action is finished, the cutter is separated from the sponge, the roller path is just above the sponge to be cut, and the cut sheet completely moves onto the roller path to realize the separation of the cut sheet and the sponge to be cut; when the next cutting is carried out, the slice also enters the roller path, at the moment, a thrust is applied to the slice cut last time, the carrier rollers on the roller path rotate, the two slices simultaneously move on the roller path, when the second cutting is finished, the slice cut at the time completely enters the roller path, and the original slice is pushed out of the roller path, so that discharging is finished. In the whole process, the roller path is always in the same horizontal plane with the cutter under the synchronous drive of the second screw rod mechanism and the cutter lifting mechanism, so that the synchronous up-and-down reciprocating motion of the second screw rod mechanism and the cutter lifting mechanism is ensured. Through setting up the raceway with cutter synchronous operation, with the sponge flake that cuts with wait to cut the sponge separation in real time, avoided piling up of the flake that cuts under the prior art to wait to cut the deformation that the extrusion of sponge produced to the thickness of assurance is even, improves cutting quality, and simple structure is compact simultaneously, and occupation of land space is little, greatly reduced the use cost of equipment.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of a receiving device according to the present utility model;

FIG. 3 is a schematic view of a cutter lift mechanism according to the present utility model;

FIG. 4 is a schematic view of a second lead screw mechanism of the present utility model;

FIG. 5 is a schematic view of a raceway of the present utility model;

fig. 6 is a graph of the positional relationship between the cutter assembly and the raceway of the present utility model.

Detailed Description

In order to make the present application solution better understood by those skilled in the art, the following description will be made in detail and with reference to the accompanying drawings in the embodiments of the present application, it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, shall fall within the scope of the present application.

It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The present application will be described in detail with reference to fig. 1 to 6, and examples.

As shown in fig. 1 and 2, the embodiment discloses a sponge slicing machine capable of receiving materials, which comprises a guide rail device 1, a workbench 2, a positioning block 3, a sponge 4, a portal frame 5, a baffle 7, a second screw rod mechanism 8, a roller path 9, a slicing guide plate 10 and a cutter lifting mechanism 11. The workbench 2 is slidably mounted on the guide rail device 1, the workbench 1 is driven by a motor mechanism (not shown in the figure) to do linear reciprocating motion on the guide rail device 1, a sponge 4 to be processed is fixed on the workbench 2 through an adjustable positioning block, and when the workbench 2 moves, the sponge 4 moves along with the workbench. The portal frame 5 is located the central point of workstation stroke, and the both sides stand of portal frame is used for fixed mounting cutter elevating system 11, and parallel arrangement second screw mechanism 8 that corresponds with cutter elevating system 11, cutter elevating system 11 and second screw mechanism 8 synchronous syntropy operation. The raceway 9 is horizontally arranged between the cutter lifting mechanism 11 and the second screw rod mechanism 8, when the cutter lifting mechanism 11 and the second screw rod mechanism 8 synchronously operate, the raceway 9 can always reciprocate in the vertical direction in a horizontal posture, the baffle plates 7 can be arranged on two sides of the raceway 9, and the slicing is prevented from falling off the equipment in the conveying process.

As shown in fig. 3, the cutter lifting mechanism 11 comprises a first screw rod mechanism, a mounting table 103 and a cutter assembly 104, wherein the first screw rod mechanism comprises screw rods 102 and a driving device 101, the cutter assembly 104 is fixedly mounted on the mounting table 103, the driving device 101 drives the two screw rods 102 to rotate at the same time, and the mounting table 103 is driven to ascend and descend synchronously, so that feeding and retracting actions of the cutter assembly 104 are realized. The mount 103 is provided with steps and fixing through holes for fixing the side of the mounting raceway 9. As shown in fig. 4, the second screw mechanism 8 includes a driving device 105, a screw 106 and a lifting platform 107, the lifting platform 107 is provided with a mounting hole and is spirally connected to the screw 106, the driving device 105 drives two screws 106 to rotate simultaneously to drive the lifting platform 107 to ascend and descend synchronously, the lifting platform 107 is provided with a step and a fixing through hole for fixing the other side of the mounting roller path 9, the driving device 101 and the driving device 105 in the cutter lifting mechanism 11 and the second screw mechanism 8 synchronously drive the screw 102 and the screw 106 to rotate, so that the cutter assembly 104 and the roller path 9 are lifted synchronously, and the cutter assembly 104 and the roller path 9 are guaranteed to be relatively static and cannot change relative positions. As shown in fig. 5, the cut thin sheet is collected by the roller path 9, the baffle 7 and the slice guide plate 10, the roller path 9 comprises a rectangular bracket 112 and a carrier roller 108, the rectangular bracket 112 is of a loop structure, the carrier rollers 108 connected through bearings are uniformly arranged on the long edges of two sides, the carrier rollers 108 rotate on the same horizontal plane, the rectangular bracket 112 is provided with two groups of mounting holes, one group is used for fixedly mounting the baffle 7, and the other group is used for being fixedly connected to the cutter lifting mechanism 11 and the second screw rod mechanism 8; the carrier roller 108 is rotatably connected to the rectangular bracket 112 through a bearing, the carrier roller 108 is long cylindrical, and the carrier roller rolls under the stress, so that the resistance when the slice advances is greatly reduced. The raceway 9 is mounted at its end with a slice guide plate 10 to guide slices off the idler roller 112.

In the sponge slicing machine in the embodiment, in the cutting process, a cutter assembly is kept static, a sponge 4 moves forwards under the conveying of a workbench 2 and moves relative to a cutter assembly 104 to perform slicing action, when a cutter belt in the cutter assembly 104 cuts the sponge 4, a cut sheet is separated from a sponge block to be cut, the sheet is warped upwards under the guidance of a front slope of the cutter assembly 104 and then falls down on a carrier roller 108 in a roller path 9 in the same plane with the cutter assembly 104, when the cutting action is completed, the cutter assembly 104 is separated from the sponge 4, the roller path 9 is positioned right above the sponge 4 to be cut, and the cut sheet completely moves onto the carrier roller 108 in the roller path 9 to realize the separation of the slice and the sponge to be cut; when the next cutting is carried out, the slice also enters the roller path 9, at the moment, a pushing force is applied to the slice which is cut last time, the carrier roller 108 on the roller path 9 is stressed to roll, the two slices simultaneously move on the carrier roller 108, when the second cutting is finished, the slice which is cut at the time completely enters the roller path 9, and the original slice is pushed out of the roller path 9, so that discharging is finished. As shown in fig. 6, in the whole process, the roller path 9 is always in the same horizontal plane with the cutter assembly 104 under the synchronous driving of the second screw rod mechanism 8 and the cutter lifting mechanism 11, so as to ensure the synchronous up-and-down reciprocating motion of the two. Through setting up raceway 9 with cutter unit 104 synchronous operation, will cut good sponge flake and wait to cut the sponge separation in real time, avoided piling up of the thin slice that cuts under the prior art on waiting to cut the sponge, extrusion production can not deformation to the sliced thickness of assurance is even, improves cutting quality, and simple structure is compact simultaneously, and occupation of land space is little, greatly reduced the use cost of equipment

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims (5)

1. The utility model provides a but sponge slicer of receipts material, includes guide rail device, workstation and portal frame, be equipped with the workstation on the guide rail device, workstation stroke center is equipped with the portal frame perpendicularly, a serial communication port, the workstation makes straight reciprocating motion on guide rail device under motor drive, fixed connection cutter elevating system on the both sides stand of portal frame, cutter elevating system includes first screw mechanism, mount table and cutter assembly, cutter assembly fixed connection is on the mount table, mount table screwed connection is on first screw mechanism, mount table and raceway left side fixed connection, raceway and cutter assembly keep at same horizontal plane, and right side and second screw mechanism fixed link to each other, second screw mechanism is located the workstation right side, with first screw mechanism parallel arrangement, and synchronous operation.

2. The sponge slicer of claim 1, wherein the raceway comprises a rectangular bracket fixedly connected with the mounting table, the rectangular bracket is of a loop-shaped structure, and carrier rollers connected by bearings are uniformly arranged on long edges of two sides of the rectangular bracket, and the carrier rollers rotate on the same horizontal plane.

3. The sponge slicer of claim 2, wherein the long sides of the raceway are provided with vertically mounted detachable baffles, and the right side of the raceway is provided with detachable downward-sloping slicing guide plates.

4. The returnable sponge slicer of claim 1, wherein the second screw mechanism comprises a lifting table and a screw, wherein the lifting table is provided with a mounting hole and is screwed on the screw.

5. The returnable sponge slicer of claim 1, wherein the raceway and cutter assembly are on the same horizontal plane and reciprocate synchronously in the same direction.