CN220698692U - Welding machine for anti-welding stud - Google Patents
Welding machine for anti-welding stud Download PDFInfo
- Publication number
- CN220698692U CN220698692U CN202322278175.6U CN202322278175U CN220698692U CN 220698692 U CN220698692 U CN 220698692U CN 202322278175 U CN202322278175 U CN 202322278175U CN 220698692 U CN220698692 U CN 220698692U
- Authority
- CN
- China
- Prior art keywords
- welding
- infrared
- machine
- stud
- infrared receiver
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 title claims abstract description 101
- 238000001514 detection method Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 66
- 230000002265 prevention Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a welding machine for a welding-preventing stud, which comprises a machine table, wherein the machine table is provided with a control cabinet; the welding table is arranged on the machine table; the welding device is arranged on the machine table and is erected above the welding table; the detection device comprises an infrared emitter and an infrared receiver, wherein the infrared emitter is arranged at one end of the welding table, the infrared receiver is arranged at the other end of the welding table, and the infrared emitter and the infrared receiver are arranged in a mirror image mode.
Description
Technical Field
The utility model relates to the technical field of welding machines, in particular to a welding machine for a leakage-proof stud.
Background
In the manufacturing process of automobile parts, various studs are required to be welded on a workpiece, and the number of the studs is ensured by the skill and consciousness of staff in the welding process because more studs are required to be welded, so that the phenomenon of welding omission often occurs in the stud welding process, the product quality of the welded workpiece is seriously influenced, and the product yield is low. In addition, when under-welding occurs, subsequent parts cannot be assembled, so that a large amount of manpower and material resources are required to be repaired, and the manufacturing cost is wasted.
Disclosure of Invention
The present utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, the utility model provides a welding machine for a welding-preventing stud, which can prevent a workpiece from welding-preventing stud, improve the pass rate of products and improve the production efficiency.
According to an embodiment of the utility model, a welding machine for a welding-preventing stud comprises:
the machine is provided with a control cabinet;
the welding table is arranged on the machine table;
the welding device is arranged on the machine table and is erected above the welding table;
the detection device comprises an infrared emitter and an infrared receiver, wherein the infrared emitter is arranged at one end of the welding table, the infrared receiver is arranged at the other end of the welding table, and the infrared emitter and the infrared receiver are arranged in a mirror image mode.
The welding machine for the anti-welding stud has at least the following beneficial effects: the two ends of the welding table are respectively provided with an infrared emitter and an infrared receiver, wherein, the infrared emitter and the infrared receiver are arranged in a mirror image mode to ensure the detection accuracy. The working principle of the application is as follows: the worker firstly fixes the standard product which is welded on the welding table and carries out the first infrared fixed point so as to ensure the welding quality of the workpieces with the same specification which are required to be processed subsequently. The infrared transmitters and the infrared receivers are correspondingly arranged according to the number of the studs to be welded, namely, a plurality of studs to be welded are arranged, and the infrared transmitters and the infrared receivers are correspondingly arranged in the same number.
After positioning and alignment are completed, a worker fixes the stud and the workpiece to be welded on the welding table, and if any infrared receiver receives signals of the infrared transmitters corresponding to the infrared receivers, the stud at the corresponding position is in a missing condition, and at the moment, the control cabinet sends out corresponding signals to remind the worker. Otherwise, if all the studs are placed completely, the infrared rays emitted by the infrared emitters are blocked by the studs at the corresponding positions, and the infrared receivers corresponding to the infrared emitters do not receive the signals emitted by the infrared emitters, so that the welding device can be started to weld the studs and the workpiece. The whole structure of the device is compact, the stud welding leakage can be effectively prevented, the pass rate of the product is improved, and the production efficiency is improved.
The welding machine of the anti-welding stud according to the embodiment of the utility model also comprises two adjusting mechanisms, the two adjusting mechanisms are respectively arranged at two ends of the welding table, and the infrared transmitter and the infrared receiver are respectively arranged on the two adjusting mechanisms. And the mounting positions of the infrared transmitter and the infrared receiver are adjusted by utilizing an adjusting mechanism so as to ensure accurate signal receiving and transmitting of the infrared transmitter and the infrared receiver.
According to the welding machine for the anti-welding stud, the adjusting mechanisms comprise the longitudinal adjusting mechanisms and the transverse adjusting mechanisms, the two longitudinal adjusting mechanisms are respectively arranged on two sides of the end part of the welding table, two ends of the transverse adjusting mechanisms are respectively connected to the two longitudinal adjusting mechanisms, and the infrared emitter and the infrared receiver are respectively arranged on the two transverse adjusting mechanisms, so that the structure is simple and practical.
According to the welding machine for the anti-welding stud, the longitudinal adjusting mechanism comprises the supporting column and the first locking piece, the supporting column is provided with the first moving groove, one end of the transverse adjusting mechanism is inserted into the first moving groove, the transverse adjusting mechanism is fixedly connected with the supporting column through the first locking piece, and the first locking piece is in threaded connection with the transverse adjusting mechanism, so that the welding machine is simple and practical in structure.
According to the welding machine for the anti-welding stud, the transverse adjusting mechanism comprises the mounting bracket and the second locking piece, two ends of the mounting bracket are respectively connected with the longitudinal adjusting mechanisms at two sides of the end part of the welding table, the mounting bracket is provided with the second moving groove, and one end of the second locking piece penetrates through the second moving groove to be connected with the infrared emitter or the infrared receiver, so that the structure is simple and practical.
According to the welding machine for the anti-welding stud, the adjusting mechanism further comprises an angle adjusting mechanism, the angle adjusting mechanism is mounted on the mounting bracket through the cooperation of the second moving groove and the second locking piece, and the infrared transmitter or the infrared receiver is mounted on the angle adjusting mechanism, so that the structure is simple and practical.
According to the welding machine for the anti-welding stud, the angle adjusting mechanism comprises the base and the mounting seat, the base is mounted on the mounting bracket and is in threaded connection with the second locking piece, the mounting seat is mounted on the base and is hinged with the base, and the infrared emitter or the infrared receiver is mounted on the mounting seat, so that the welding machine is simple and practical in structure.
According to the welding machine for the anti-welding stud, provided by the embodiment of the utility model, a welding table is provided with a stud clamp and a workpiece clamp.
According to the welding machine for the anti-welding stud, which is disclosed by the embodiment of the utility model, the welding machine is further provided with an alarm, and the alarm is fixed on the machine table.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The foregoing and/or additional aspects and advantages of the utility model will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic front view of a welding machine for a weld-preventing stud according to an embodiment of the present utility model;
fig. 2 is a schematic structural diagram of the working principle of the infrared receiver, the infrared transmitter and the workpiece according to the embodiment of the utility model.
Reference numerals illustrate:
a machine 1; a welding table 2; a welding device 3; an infrared emitter 4; an infrared receiver 5; a support column 7; a first moving groove 71; a first locking member 8; a mounting bracket 9; a second moving groove 91; a second locking member 10; a base 11; a mounting base 12.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
In the description of the present utility model, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present utility model and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
In the description of the utility model, the meaning of a number is one or more, the meaning of a plurality is two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and the above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present utility model, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present utility model can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
In the manufacturing process of automobile parts, various studs are required to be welded on a workpiece, and the number of the studs is ensured by the skill and consciousness of staff in the welding process because more studs are required to be welded, so that the phenomenon of welding omission often occurs in the stud welding process, the product quality of the welded workpiece is seriously influenced, and the product yield is low. In addition, when under-welding occurs, subsequent parts cannot be assembled, so that a large amount of manpower and material resources are required to be repaired, and the manufacturing cost is wasted.
For this reason, referring to fig. 1 to 2, an embodiment of the present utility model provides a welding machine for a welding-preventing stud, including a machine table 1, where the machine table 1 is provided with a control cabinet; the welding table 2 is arranged on the machine table 1; the welding device 3 is arranged on the machine table 1, and the welding device 3 is erected above the welding table 2; the detection device comprises an infrared emitter 4 and an infrared receiver 5, wherein the infrared emitter 4 is arranged at one end of the welding table 2, the infrared receiver 5 is arranged at the other end of the welding table 2, and the infrared emitter 4 and the infrared receiver 5 are arranged in a mirror image mode.
The two ends of the welding table 2 are respectively provided with an infrared emitter 4 and an infrared receiver 5, wherein, it is noted that the infrared emitter 4 and the infrared receiver 5 are arranged in a mirror image manner to ensure the accuracy of detection. The working principle of the application is as follows: the worker first fixes the standard product which is welded on the welding table 2 and carries out the first infrared fixed point so as to ensure the welding quality of the workpieces with the same specification which are required to be processed subsequently. It should be noted that, the infrared emitter 4 and the infrared receiver 5 need to be correspondingly set according to the number of studs to be welded, that is, the number of studs to be welded is set to be several, and the infrared emitter 4 and the infrared receiver 5 need to be correspondingly set to be the same.
After positioning and alignment are completed, a worker fixes the stud and the workpiece to be welded on the welding table 2, and if any infrared receiver 5 receives signals of the corresponding infrared emitter 4, the stud at the corresponding position is in a missing condition, and at the moment, the control cabinet sends out corresponding signals to remind the worker. Otherwise, if all the studs are placed completely, the infrared rays emitted by the infrared emitter 4 are blocked by the studs at the corresponding positions, and the corresponding infrared receiver 5 does not receive the signals emitted by the infrared emitter 4, so that the welding device 3 can be started to perform the welding process on the studs and the workpiece. The whole structure of the device is compact, the stud welding leakage can be effectively prevented, the pass rate of the product is improved, and the production efficiency is improved.
According to some embodiments of the present application, two adjusting mechanisms are respectively arranged at two ends of the welding table 2, and an infrared emitter 4 and an infrared receiver 5 are respectively arranged on the two adjusting mechanisms. The mounting positions of the infrared emitter 4 and the infrared receiver 5 are adjusted by using an adjusting mechanism so as to ensure that the signals of the infrared emitter 4 and the infrared receiver 5 are accurately received and transmitted.
According to some embodiments of the application, the adjustment mechanism includes longitudinal adjustment mechanism and transverse adjustment mechanism, and longitudinal adjustment mechanism is provided with two, and two longitudinal adjustment mechanism divide to locate the both sides of welding bench 2 tip, and transverse adjustment mechanism's both ends are connected respectively on two longitudinal adjustment mechanism, and infrared transmitter 4, infrared receiver 5 are installed respectively on two transverse adjustment mechanisms, simple structure is practical.
According to some embodiments of the present application, the longitudinal adjustment mechanism includes a support column 7 and a first locking member 8, the support column 7 is provided with a first moving groove 71, one end of the transverse adjustment mechanism is inserted in the first moving groove 71, the transverse adjustment mechanism is fixedly connected with the support column 7 through the first locking member 8, and the first locking member 8 is in threaded connection with the transverse adjustment mechanism, so that the structure is simple and practical.
According to some embodiments of the application, the transverse adjusting mechanism comprises a mounting bracket 9 and a second locking member 10, two ends of the mounting bracket 9 are respectively connected with the longitudinal adjusting mechanisms on two sides of the end part of the welding table 2, the mounting bracket 9 is provided with a second moving groove 91, and one end of the second locking member 10 penetrates through the second moving groove 91 to be connected with the infrared emitter 4 or the infrared receiver 5, so that the transverse adjusting mechanism is simple and practical in structure.
According to some embodiments of the present application, the adjusting mechanism further includes an angle adjusting mechanism, the angle adjusting mechanism is mounted on the mounting bracket 9 through the cooperation of the second moving groove 91 and the second locking member 10, and the infrared transmitter 4 or the infrared receiver 5 is mounted on the angle adjusting mechanism, which is simple and practical in structure.
According to some embodiments of the present application, the angle adjusting mechanism includes a base 11 and a mounting base 12, the base 11 is mounted on the mounting bracket 9 and is in threaded connection with the second locking member 10, the mounting base 12 is mounted on the base 11 and is hinged with the base 11, and the infrared transmitter 4 or the infrared receiver 5 is mounted on the mounting base 12, so that the structure is simple and practical.
According to some embodiments of the present application, the welding station 2 is provided with a stud clamp and a workpiece clamp.
According to some embodiments of the present application, the alarm is fixed to the machine 1.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (9)
1. A welding machine for a weld-preventing stud, comprising:
the machine is provided with a control cabinet;
the welding table is arranged on the machine table;
the welding device is arranged on the machine table and is arranged above the welding table;
the detection device comprises an infrared emitter and an infrared receiver, wherein the infrared emitter is arranged at one end of the welding table, the infrared receiver is arranged at the other end of the welding table, and the infrared emitter and the infrared receiver are arranged in a mirror image mode.
2. The welding machine for welding leakage preventing studs according to claim 1, further comprising two adjusting mechanisms, wherein the two adjusting mechanisms are respectively arranged at two ends of the welding table, and the infrared emitter and the infrared receiver are respectively arranged on the two adjusting mechanisms.
3. The welding machine for welding-preventing studs according to claim 2, wherein the adjusting mechanism comprises two longitudinal adjusting mechanisms and two transverse adjusting mechanisms, the two longitudinal adjusting mechanisms are respectively arranged on two sides of the end part of the welding table, two ends of the transverse adjusting mechanisms are respectively connected to the two longitudinal adjusting mechanisms, and the infrared emitter and the infrared receiver are respectively arranged on the two transverse adjusting mechanisms.
4. The welding machine for welding-leakage-preventing studs according to claim 3, wherein the longitudinal adjusting mechanism comprises a supporting column and a first locking member, the supporting column is provided with a first moving groove, one end of the transverse adjusting mechanism is inserted into the first moving groove, the transverse adjusting mechanism is fixedly connected with the supporting column through the first locking member, and the first locking member is in threaded connection with the transverse adjusting mechanism.
5. The welding machine for welding stud according to claim 3, wherein the transverse adjusting mechanism comprises a mounting bracket and a second locking member, two ends of the mounting bracket are respectively connected with the longitudinal adjusting mechanisms at two sides of the end portion of the welding table, the mounting bracket is provided with a second moving groove, and one end of the second locking member penetrates through the second moving groove to be connected with the infrared emitter or the infrared receiver.
6. The welding machine for stud welding according to claim 5, wherein said adjustment mechanism further comprises an angle adjustment mechanism, said angle adjustment mechanism being mounted to said mounting bracket by engagement of said second moving slot with said second retaining member, said infrared transmitter or said infrared receiver being mounted to said angle adjustment mechanism.
7. The welding machine for stud welding according to claim 6, wherein the angle adjustment mechanism includes a base and a mount, the base is mounted on the mounting bracket and is in threaded connection with the second locking member, the mount is mounted on the base and is hinged to the base, and the infrared transmitter or the infrared receiver is mounted on the mount.
8. The machine of claim 1, wherein the welding table is provided with stud clamps and workpiece clamps.
9. The welding machine for stud welding prevention according to claim 1, further comprising an alarm, wherein the alarm is fixed to the machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322278175.6U CN220698692U (en) | 2023-08-23 | 2023-08-23 | Welding machine for anti-welding stud |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322278175.6U CN220698692U (en) | 2023-08-23 | 2023-08-23 | Welding machine for anti-welding stud |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220698692U true CN220698692U (en) | 2024-04-02 |
Family
ID=90448608
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322278175.6U Active CN220698692U (en) | 2023-08-23 | 2023-08-23 | Welding machine for anti-welding stud |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220698692U (en) |
-
2023
- 2023-08-23 CN CN202322278175.6U patent/CN220698692U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN220698692U (en) | Welding machine for anti-welding stud | |
| CN110095439B (en) | Fabric light transmission detection system and detection method | |
| CN108445380B (en) | Fool-proof detection device, system and method for isolating switch | |
| US3854687A (en) | Mounting for optical device | |
| CN2360181Y (en) | Rear axle correcting appts of sangtana car | |
| CN209797774U (en) | Knife rest assembly and cutting device | |
| CN211086618U (en) | Monitoring system of agricultural machine | |
| CN207771388U (en) | A kind of V-type suitable for lathe assists installing mechanism | |
| CN209223079U (en) | Wire shearing machine corollary apparatus and fibril cut a system | |
| CN217331927U (en) | Packing carton pressure-bearing detection device | |
| CN219016131U (en) | Automobile plastic part quality detector with anti-offset mechanism | |
| CN215090271U (en) | Stamping and positioning device for processing aluminum alloy automobile spare and accessory parts | |
| CN205246879U (en) | Obstacle detection standard module | |
| CN205496954U (en) | Bumper is partial shipment device for skeleton | |
| CN211615353U (en) | Positioning mechanism capable of being adjusted forwards and backwards | |
| CN211373927U (en) | Clamp and dynamic balance detection device | |
| CN213398151U (en) | Missed cutting hole detection device | |
| CN214276708U (en) | Bottom plate hole site detects frock | |
| CN218823973U (en) | Gearbox assembly visual detection mechanism | |
| CN217966662U (en) | Centering frock in calibration axis | |
| CN214540964U (en) | Abnormal early warning device for camera probe of monitoring machine | |
| CN219956915U (en) | Steering wheel body swing amplitude detection device | |
| CN111571095B (en) | Flower disc positioning fixture of sucking disc type vertical rod welding machine | |
| CN215747392U (en) | New energy automobile headrest welding jig | |
| CN220188704U (en) | Electric energy meter calibrating device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |