CN220698619U - Tank axis calibration device - Google Patents

Tank axis calibration device Download PDF

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Publication number
CN220698619U
CN220698619U CN202322398329.5U CN202322398329U CN220698619U CN 220698619 U CN220698619 U CN 220698619U CN 202322398329 U CN202322398329 U CN 202322398329U CN 220698619 U CN220698619 U CN 220698619U
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CN
China
Prior art keywords
axis
positioning
adjusting
calibration
tank body
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CN202322398329.5U
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Chinese (zh)
Inventor
张敏华
冯俊爽
卞强
余永光
钱季春
邱伟
黄振宇
吴鹏
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Zhangjiagang CIMC Sanctum Cryogenic Equipment Co Ltd
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Zhangjiagang CIMC Sanctum Cryogenic Equipment Co Ltd
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Priority to CN202322398329.5U priority Critical patent/CN220698619U/en
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Abstract

The utility model relates to a tank axis calibration device. The tank axis calibration device comprises a calibration platform, a translation adjustment mechanism, a height adjustment mechanism and an axis positioning mechanism. The calibration platform is provided with a calibration axis. The translation adjusting mechanism is used for supporting the tank body and adjusting the transverse position of the tank body relative to the calibration platform. The height adjusting mechanism is used for adjusting the vertical height position of the tank body relative to the calibration platform. The translation adjusting mechanism, the height adjusting mechanism and the axle center positioning mechanism can enclose a placement space of the tank body. The axis positioning mechanism comprises a positioning thimble, and the central axis of the positioning thimble is parallel to the calibration axis. The translation adjusting mechanism and the height adjusting mechanism can adjust the position of the tank body, so that the central axis of the tank body coincides with the central axis of the positioning thimble. The device can adjust the position of the tank body to align the axis of the tank body with the datum line so as to assist in the operation of equally dividing and marking the peripheral surface of the tank body, thereby reducing the equally dividing error of the peripheral surface of the tank body and improving the installation and positioning precision of the tank body surface assembly.

Description

Tank axis calibration device
Technical Field
The utility model relates to the technical field of storage tank manufacturing, in particular to a tank axis calibration device.
Background
After the tank body is manufactured, some components are required to be assembled and welded on the outer surface of the tank body. Currently, before welding the components, the circumference of the tank needs to be measured and the circumferential angle is divided, so that the components are positioned and installed.
However, the error of dividing the circumference angle by measuring the circumference of the tank body is large, and the requirement of the installation precision of the external surface assembly of the tank body cannot be met. Therefore, the problem that the assembly cannot be performed due to the deviation of the installation position and the size of each assembly during on-site assembly often occurs after the assembly of the components on the outer surface of the tank body is finished and delivered to a customer.
Disclosure of Invention
The utility model aims to solve the defects in the prior art and provide a tank axis calibration device capable of improving the equally dividing precision of the outer peripheral surface of a tank body and the mounting and positioning precision of a component to be mounted on the outer surface of the tank body. In order to solve the technical problems, the utility model adopts the following technical scheme:
a tank axis calibration device for axis calibration of a lying tank, comprising:
a calibration platform provided with a calibration axis;
the translation adjusting mechanism is arranged on the calibration platform and is used for supporting the tank body and adjusting the transverse position of the tank body relative to the calibration platform;
the height adjusting mechanism is arranged on the calibration platform and is used for adjusting the vertical height position of the tank body relative to the calibration platform; and
the axis positioning mechanism is arranged on the calibration platform, the translation adjusting mechanism, the height adjusting mechanism and the axis positioning mechanism enclose a placement space of the tank body, the axis positioning mechanism is positioned on one side of the placement space, the axis positioning mechanism comprises a positioning thimble, the central axis of the positioning thimble is parallel to the calibration axis, and the translation adjusting mechanism and the height adjusting mechanism are used for adjusting the position of the tank body in the placement space, so that the central axis of the tank body can coincide with the central axis of the positioning thimble.
In one embodiment, the positioning thimble is disposed on one side of the end of the can body, and the positioning thimble can be inserted into the central positioning hole of the end of the can body in a direction parallel to the central axis of the can body.
In one embodiment, the axle center positioning mechanism further comprises:
the positioning bracket is fixedly arranged on the calibration platform;
the driving rod is movably arranged on the positioning support, the extending direction of the driving rod is parallel to the calibration axis, and the positioning thimble is connected to one end of the driving rod and can move towards the tank body under the driving of the driving rod.
In one embodiment, the axis positioning mechanism further comprises a fixing sleeve, the fixing sleeve is fixedly arranged at the top of the positioning support, the driving rod is a screw rod, and one end of the fixing sleeve is provided with a screw rod nut in threaded connection with the screw rod.
In one embodiment, the axle center positioning mechanism further comprises a positioning block, the positioning block is arranged at the bottom of the positioning bracket, the calibration platform is provided with a positioning groove extending along the direction of the calibration axis, and the positioning block and the positioning groove are mutually matched to position the positioning thimble, so that the central axis of the positioning thimble is parallel to the calibration axis.
In one embodiment, the translational adjustment mechanism includes:
the transverse moving support is arranged on the calibration platform in a transversely movable manner;
the roller bracket is fixedly arranged on the transverse moving bracket, is provided with a rotatable roller, and can prop against the circumferential side wall of the tank body to support the tank body; and
the adjusting part is arranged on one side of the transverse moving support, is in transmission connection with the transverse moving support and can drive the transverse moving support to transversely move relative to the calibration platform.
In one embodiment, the traversing support is supported on the calibration platform by a height adjusting mechanism, the traversing support can move up and down relative to the calibration platform with the height adjusting mechanism, and the adjusting component can drive the traversing support to move transversely relative to the height adjusting mechanism.
In one embodiment, the translation adjusting mechanism further comprises a support bracket, one end of the support bracket is connected with the transverse moving bracket, and the other end of the support bracket can prop against the calibration platform.
In one embodiment, the height adjustment mechanism comprises:
the base is fixedly arranged on the calibration platform and is provided with an adjusting inclined plane which is arranged at an included angle with the height direction;
the adjusting slide seat is arranged on the base, a matching surface is arranged on the adjusting slide seat corresponding to the adjusting inclined surface, and the matching surface is arranged in parallel with the adjusting inclined surface; and
the driving part is in transmission connection with the adjusting slide seat, and the driving part can drive the adjusting slide seat to slide along the adjusting inclined plane relative to the base.
In one embodiment, the height adjusting mechanism further comprises a roller set, and the roller set is arranged between the base and the adjusting slide seat.
According to the technical scheme, the utility model has at least the following advantages and positive effects:
according to the tank axis calibration device, the tank axis calibration device can be used as a tank installation and adjustment tool, reliable and stable supporting installation of the tank is achieved, and adjustment of the position of the tank is achieved so that the axis of the tank can be aligned with a datum line. Therefore, the circumferential surface equal dividing and scribing operation of the tank body can be assisted through the tank body axis calibration device, the circumferential surface equal dividing error of the tank body is reduced, and the installation positioning precision of the component to be installed on the outer surface of the tank body is improved.
Drawings
Fig. 1 is a schematic view showing a use state of a tank axis calibration device according to an embodiment of the present utility model.
Fig. 2 is a schematic view of the structure of fig. 1, as seen in the direction of arrow a.
Fig. 3 is a schematic view of the structure of fig. 1, as seen in the direction B-B.
Fig. 4 is a schematic view of the height adjusting mechanism in the structure shown in fig. 3.
Fig. 5 is a schematic view of the structure of fig. 4, as seen in the direction of arrow C.
Fig. 6 is a schematic cross-sectional view of the structure of fig. 5 taken along the direction D-D.
Fig. 7 is a schematic view of the axial positioning mechanism in the structure shown in fig. 1.
The reference numerals are explained as follows:
10-a tank body;
100-calibrating a platform; 110-a linear groove; 120-limiting rods;
200-a translation adjustment mechanism;
210-traversing the stent;
220-an adjustment member; 221-fixing base; 222-a transverse adjusting screw; 223-transverse adjustment nut;
230-a roller bracket; 231-rollers;
240-supporting a bracket;
300-a height adjustment mechanism;
310-base; 320-adjusting the slide; 321-kidney-shaped holes;
330-a driving part; 331-adjusting the nut; 332-driving a screw;
340-roller groups;
400-an axle center positioning mechanism;
410-positioning a thimble; 420-positioning a bracket; 430-driving the rod;
440-fixing the sleeve; 441-a screw nut;
450-positioning blocks.
500-limit structure;
510-a first limit part; 520-second limit part.
Detailed Description
Exemplary embodiments that embody features and advantages of the present utility model will be described in detail in the following description. It will be understood that the utility model is capable of various modifications in various embodiments, all without departing from the scope of the utility model, and that the description and illustrations herein are intended to be by way of illustration only and not to be construed as limiting the utility model.
In the description of the present application, it should be understood that in the embodiments shown in the drawings, indications of directions or positional relationships (such as up, down, left, right, front, rear, etc.) are merely for convenience of describing the present application and simplifying the description, and are not indicative or implying that the apparatus or elements referred to must have a particular orientation, be configured and operated in a particular orientation. These descriptions are appropriate when these elements are in the positions shown in the drawings. If the description of the position of these elements changes, the indication of these directions changes accordingly.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
The tank axis calibration device provided by the utility model is used for carrying out axis calibration on the tank 10 placed horizontally. Specifically, the tank axis calibration device can be used as a mounting and adjusting tool for the tank 10, so as to realize reliable and stable supporting mounting of the tank 10, and realize adjustment of the position of the tank 10 to enable the axis of the tank 10 to be aligned with the datum line. Furthermore, the tank axis calibration device can assist in dividing and scribing operations on the peripheral surface of the tank 10, reduce dividing errors on the peripheral surface of the tank 10, and improve the mounting and positioning accuracy of accessories on the outer surface of the tank 10.
Referring to fig. 1 to 3, the tank axis calibration device includes a calibration platform 100, a translation adjustment mechanism 200, a height adjustment mechanism 300, and an axis positioning mechanism 400. The calibration platform 100 is provided with a calibration axis 110. The translation adjustment mechanism 200 is disposed on the calibration platform 100, and is used for supporting the tank 10 and adjusting the lateral position of the tank 10 relative to the calibration platform 100. The height adjusting mechanism 300 is disposed on the calibration platform 100, and is used for adjusting the vertical height position of the tank 10 relative to the calibration platform 100. The axis positioning mechanism 400 is disposed on the calibration platform 100, the translation adjusting mechanism 200, the height adjusting mechanism 300 and the axis positioning mechanism 400 enclose a placement space of the tank 10, and the axis positioning mechanism 400 is located at one side of the placement space. Axle center positioning mechanism 400 includes a positioning thimble 410, the central axis of positioning thimble 410 being parallel to alignment axis 110. The translation adjustment mechanism 200 and the height adjustment mechanism 300 are used for adjusting the position of the can body 10 in the placement space, so that the central axis of the can body 10 can coincide with the central axis of the positioning thimble 410.
The calibration platform 100 is preferably a working platform disposed on a horizontal ground, and the calibration platform 100 is provided with a calibration axis 110. The calibration axis 110 is a preset reference line, which can be used as a reference for adjusting the axis of the can 10. The alignment axis 110 may be embodied as a linear slot formed in the alignment platform 100, and the straightness of the linear slot is controlled to be about 0.02 mm/m.
Referring to fig. 2 and 3, the calibration platform 100 is provided with a translation adjustment mechanism 200, and the translation adjustment mechanism 200 can support the tank 10 and adjust the lateral position of the tank 10 relative to the calibration platform 100. The two sets of translation adjusting mechanisms 200 may be disposed symmetrically at the front and rear ends of the tank 10, so as to support the two ends of the tank 10 respectively. By providing the translation adjusting mechanism 200, not only is stable support of the tank 10 realized, but also adjustment of the lateral position of the tank 10 can be realized.
In some embodiments, the translation adjustment mechanism 200 includes a traversing carriage 210, a roller carriage 230, and an adjustment member 220. Wherein the traversing carriage 210 is disposed on the calibration platform 100 in a laterally movable manner. For example, the lower surface of the traversing carriage 210 is in opposite contact with the upper surface of the calibration platform 100, and the traversing carriage 210 is capable of sliding laterally relative to the calibration platform 100 under an external force. Alternatively, the traversing carriage 210 is not in direct contact with the calibration platform 100, but is supported on the calibration platform 100 by other structures (such as a height adjustment mechanism 300 described below) that are fixed to the calibration platform 100. The traversing bracket 210 can move relative to other structures under the action of external force, thereby indirectly realizing the transverse movement of the traversing bracket 210 relative to the calibration platform 100.
The roller bracket 230 is fixedly mounted to the traverse bracket 210 such that the roller bracket 230 can move laterally relative to the alignment platform 100 as a function of the traverse bracket 210.
The roller bracket 230 is provided with a rotatable roller 231, and the roller 231 can prop against the circumferential side wall of the tank 10 to support the tank 10. The can 10 is supported on the roller bracket 230 by the roller 231, so that the can 10 can move laterally with respect to the alignment stage 100 following the roller bracket 230. And the rotation of the can 10 is facilitated due to the rotatable design of the roller 231.
Referring to fig. 3, the adjusting component 220 is disposed on one side of the traversing bracket 210 and is in transmission connection with the traversing bracket 210, and the adjusting component 220 can drive the traversing bracket 210 to move transversely relative to the calibration platform 100. Optionally, the adjusting member 220 includes a fixing base 221, a lateral adjusting screw 222, and a lateral adjusting nut 223. The fixing base 221 is disposed on one side of the traversing bracket 210, one end of the transverse adjusting screw 222 is rotatably disposed on the top of the fixing base 221, the other end of the transverse adjusting screw 222 is in threaded connection with the transverse adjusting nut 223, and the transverse adjusting nut 223 is fixedly disposed on the traversing bracket 210. By the threaded engagement of the lateral adjustment nut 223 and the lateral adjustment screw 222, the lateral bracket 210 is driven to move laterally when the lateral adjustment screw 222 is rotated.
In other embodiments, the adjustment member 220 may comprise a motorized push rod, the push rod end of which is coupled to the traversing carriage 210 such that the motorized push rod may drive the traversing carriage 210 to move laterally. Alternatively, the adjusting member 220 may include a hydraulic cylinder or air cylinder, the piston rod end of which is connected to the traverse bracket 210, so that the hydraulic cylinder or air cylinder can drive the traverse bracket 210 to move laterally.
Referring to fig. 4 to 6, the calibration platform 100 is further provided with a height adjustment mechanism 300, and the height adjustment mechanism 300 can adjust the vertical height position of the tank 10 relative to the calibration platform 100.
In some embodiments, the height adjustment mechanism 300 includes a base 310, an adjustment carriage 320, and a drive member 330, as well as a roller set 340.
The base 310 is fixedly mounted on the calibration platform 100, and the base 310 is provided with an adjusting inclined plane which is arranged at an included angle with the height direction. The adjusting sliding seat 320 is arranged on the base 310, the adjusting sliding seat 320 is provided with a matching surface corresponding to the adjusting inclined surface, and the matching surface is arranged in parallel with the adjusting inclined surface.
The driving component 330 is in transmission connection with the adjusting sliding seat 320, and the driving component 330 can drive the adjusting sliding seat 320 to slide along the adjusting inclined plane relative to the base 310. Wherein, the driving part 330 includes an adjusting nut 331 and a driving screw 322, the adjusting nut 331 is fixedly arranged on the adjusting slide 320, one end of the driving screw 322 is rotatably arranged on the base 310, and the other end of the driving screw 322 is in threaded connection with the adjusting nut 331. Through the threaded fit of adjusting nut 331 and drive screw 322, can drive the relative base 310 of adjusting slide 320 and remove when rotating drive screw 322 to adjust slide 320 and can follow vertical direction and reciprocate under the effect of mating surface and regulation inclined plane, realize the adjustment to the vertical height position of jar body 10.
Further, a roller set 340 is further disposed between the base 310 and the adjusting slide 320, and the roller set 340 is composed of a plurality of rollers side by side. Each roller can be in rolling contact with the matching surface and the adjusting inclined surface respectively. The roller group 340 is arranged to change the relative sliding motion between the base 310 and the adjusting slide 320 into the relative rolling motion, so that the contact friction force is changed into the rolling friction force, the resistance of the adjusting slide 320 to move up and down is reduced, and the smoothness of the height adjustment of the tank 10 is improved.
In some embodiments, a limiting portion is further disposed on the calibration platform 100 for limiting the range of movement of the adjustment slide 320 relative to the base 310. For example, the limiting part is a limiting rod 120, the lower end of the limiting rod 120 is connected to the calibration platform 100, and the other end of the limiting rod passes through the base 310 and the adjusting slide 320 in sequence. Correspondingly, a through hole can be formed on the base 310 corresponding to the limiting rod 120, a kidney-shaped hole 321 can be formed on the adjusting sliding seat 320 corresponding to the limiting rod 120, and the limiting rod 120 sequentially penetrates through the through hole and the kidney-shaped hole 321. The limit rod 120 is matched with the through hole and the kidney-shaped hole 321, so that the limit of the range of up-and-down movement of the adjusting slide 320 relative to the base 310 can be realized.
In some embodiments, the traversing carriage 210 is supported on the alignment platform 100 by a height adjustment mechanism 300. In detail, the traverse bracket 210 is connected to the upper surface of the adjustment slider 320, the traverse bracket 210 can move up and down with respect to the alignment platform 100 as being follower to the adjustment slider 320, and the adjustment member 220 can drive the traverse bracket 210 to move laterally with respect to the adjustment slider 320. In this example, the other end of the stop lever 120 may pass through the base 310 and the adjustment slider 320 in order upward and may be connected to the traverse bracket 210.
Further, a transverse limiting structure 500 may be disposed between the transverse moving rack 210 and the alignment platform 110, where the limiting structure 500 is used to limit a path of transverse movement of the transverse moving rack 210, so as to prevent the transverse moving rack 210 from shifting along the axial direction of the can 10 during the transverse moving process. The spacing structure 500 may take a variety of forms: for example, the limiting structure 500 includes a first limiting portion 510 and a second limiting portion 520 disposed on the calibration platform 110, where the first limiting portion 510 and the second limiting portion 520 are disposed on opposite sides of the traversing support 210, and two sides of the traversing support 210 can respectively contact against the first limiting portion 510 and the second limiting portion 520. In an embodiment, the first limiting portion 510 may be a guiding wheel disposed on one side of the traverse support 210, and the second limiting portion 520 is a guiding wheel disposed on the other side of the traverse support 210. The guide wheels on both sides of the traversing carriage 210 can be disposed in pairs.
In other embodiments, the limiting structure 500 may also be a guide hole and a guide rod respectively disposed on the traversing bracket 210 and the alignment platform 100, where the guide hole extends along a lateral direction, and the guide rod is disposed through the guide hole.
As shown in fig. 3, when the height adjusting mechanism 300 adjusts the height of the tank 10 up and down, the traversing bracket 210 is suspended relative to the calibration platform 100. The translational adjustment mechanism 200 further includes a support bracket 240 in view of the stability of the support of the tank 10. One end of the support bracket 240 is connected with the traversing bracket 210, and the other end of the support bracket 240 can be abutted against the calibration platform 100. Specifically, the support bracket 240 includes a support bar having an upper end connected to the bottom of the traverse bracket 210 and a support foot connected to a lower end of the support bar in an up-down adjustable manner. For example, the supporting feet are in threaded connection with the lower ends of the supporting rods, after the height of the tank body 10 is adjusted in place by the height adjusting mechanism 300, the supporting feet are adjusted up and down according to the distance between the current transverse moving support 210 and the calibration platform 100, so that the supporting feet can be propped against the upper surface of the calibration platform 100, the supporting support 240 can play a role in supporting the transverse moving support 210, and the stability of supporting the tank body 10 is improved.
In addition, since the traversing carriage 210 can move up and down along with the height adjusting mechanism 300, the aforementioned traversing adjusting screw 222 connected to the traversing carriage 210 will interfere with the fixing base 221. To solve the interference problem, the top of the fixing base 221 is provided with an upward opening. When the lateral position of the can 10 needs to be adjusted, the end of the lateral adjusting screw 222, which is far away from the lateral bracket 210, can be set to be positioned at the top of the fixing base 221 by the lateral clamp of the opening, and can rotate relative to the fixing base 221. And then the transverse moving bracket 210 is driven to transversely move by rotating the transverse adjusting screw 222.
After the transverse position of the tank 10 is adjusted, when the height of the tank 10 needs to be adjusted, the end of the transverse adjusting screw 222, which is far away from the transverse moving bracket 210, can be separated from the fixing seat 221 from the opening in the process that the transverse moving bracket 210 moves upwards along with the height adjusting mechanism 300, so that the tank 10 can be adjusted to a proper height according to the needs.
Referring to fig. 7, the axis positioning mechanism 400 is disposed on the calibration platform 100 and located on the axial end side of the can 10. In detail, the can 10 has opposite front and rear ends in the axial direction, the axis positioning mechanisms 400 are respectively provided in two groups, and the two groups of axis positioning mechanisms 400 are respectively provided at the front side of the front end and the rear side of the rear end of the can 10. In the present embodiment, the translation adjusting mechanism 200 and the height adjusting mechanism 300 correspond to a bottom frame structure capable of supporting the can 10, and the two sets of axis positioning mechanisms 400 correspond to end frame structures capable of supporting two ends of the can 10, so that the translation adjusting mechanism 200, the height adjusting mechanism 300 and the axis positioning mechanisms 400 together define a placement space of the can 10 having a substantially rectangular parallelepiped shape.
Further, the axle center positioning mechanism 400 includes a positioning thimble 410, and a central axis of the positioning thimble 410 is parallel to the alignment axis 110. That is, by aligning the central axis of the can 10 with the central axis of the positioning thimble 410, the central axis of the can 10 is parallel to the reference line, and the axis alignment of the can 10 is completed.
In addition, the center axis of the can 10 can be overlapped with the center axis of the positioning thimble 410 by the adjustment of the translation adjusting mechanism 200 and the height adjusting mechanism 300.
In some embodiments, the manner in which the central axis of can 10 coincides with the central axis of locating thimble 410 may be: the positioning thimble 410 is disposed at one side of the end of the can 10, and the positioning thimble 410 can be inserted into a central positioning hole of the end of the can 10 in a direction parallel to the central axis of the can 10. As the name implies, the center locating hole of the end of the can 10 is a hole whose center coincides with the center axis of the can 10. Positioning thimble 410 can be inserted into the positioning hole such that the center axis of positioning thimble 410 coincides with the center of the positioning hole. Wherein, the positioning thimble 410 is preferably cylindrical, and the positioning hole is preferably a circular hole matched with the outer Zhou Shi of the positioning thimble 410. In addition, the end of the positioning thimble 410 may be needle-tip-shaped, so that the positioning thimble 410 may be easily inserted into the positioning hole.
It will be appreciated that the center of the circular hole is the center of the locating hole, and the center of the locating hole coincides with the central axis of the tank 10. When the positioning thimble 410 is vertically inserted into the positioning hole, the central axis of the positioning thimble 410 coincides with the center of the positioning hole, so that the central axis of the can 10 coincides with the central axis of the positioning thimble 410. In addition, the positioning thimble 410 is inserted into the positioning hole, so that the axis positioning mechanism 400 not only can calibrate the axis of the tank 10, but also can be positioned and connected with two ends of the tank 10 to stably support the tank 10. Thereby facilitating the operation of rotating the can body 10 and the like in the process of equally dividing and scribing the peripheral surface of the subsequent can body 10.
In this example, the process of alignment of the axis of the tank 10 is generally: the can 10 is laid down on the roller 231 of the traverse bracket 210. The axis positioning mechanism 400 is positioned and installed at both ends of the calibration platform 100 according to the length of the tank 10. Checking whether the positioning hole at the end of the can 10 is aligned with the needle point of the positioning thimble 410 of the axis positioning mechanism 400. If not, the horizontal position and the height position of the can body 10 are adjusted by the translation adjusting mechanism 200 and the height adjusting mechanism 300, so that the positioning hole at the end part of the can body 10 is aligned with the positioning thimble 410, and the purpose that the central axis of the can body 10 coincides with the central axis of the positioning thimble 410 can be achieved.
In some embodiments, hub positioning mechanism 400 further includes a positioning bracket 420, a drive rod 430, and a fixed sleeve 440.
The positioning bracket 420 is fixedly mounted on the calibration platform 100. It should be noted that, when the positioning bracket 420 is fixedly mounted to the calibration platform 100, it is required to ensure that the central axis of the positioning thimble 410 thereon is parallel to the calibration axis 110.
Preferably, the positioning block 450 is disposed at the bottom of the positioning bracket 420. The alignment platform 100 is provided with a positioning slot (i.e., the aforementioned linear slot) extending along the alignment axis 110. The positioning block 450 may be in a bar shape, and can be clamped into the positioning groove, so that positioning and mounting of the positioning bracket 420 relative to the calibration platform 100 can be realized, and positioning of the positioning thimble 410 on the positioning bracket 420 can be realized. In other words, the positioning block 450 and the positioning groove cooperate to position the positioning thimble 410 such that the central axis of the positioning thimble 410 is parallel to the calibration axis 110.
Referring to FIG. 7, positioning thimble 410 is movably coupled to the top of positioning bracket 420 along its own axis. In detail, the positioning thimble 410 is connected to one end of the driving rod 430. The length extension direction of the driving rod 430 is parallel to the alignment axis 110, and the driving rod 430 is movably disposed on top of the positioning bracket 420 along its length extension direction.
Center axis coincides with center axis of drive rod 430 when positioning thimble 410 is connected to the end of drive rod 430. Thus, movement of the drive rod 430 will move the positioning thimble 410 toward the can 10 and ensure that the central axis of the positioning thimble 410 is always parallel to the alignment axis 110. By arranging the positioning thimble 410 at the end of the driving rod 430, the driving rod 430 is convenient to drive the positioning thimble 410 to move towards one side of the can body 10, so that the positioning thimble 410 can be inserted into a positioning hole at the end of the can body 10, and the axial line of the can body 10 is adjusted.
Preferably, the positioning thimble 410 is connected to the end of the driving rod 430 through shaft hole matching. So that the positioning pins 410 can rotate and move relative to the driving rod 430 to accommodate the rotation of the can 10.
Further, the driving rod 430 may be a screw. The screw can be screw-fitted with a screw nut 441 on the fixing sleeve 440. The fixed sleeve 440 is fixedly mounted at the top of the positioning bracket 420, and the screw rod can be penetrated into the fixed sleeve 440 through the screw rod nut 441, and both ends of the screw rod extend outwards. The positioning thimble 410 is connected to the end of the screw rod near the tank 10, and a wrench for rotating the screw rod conveniently can be arranged at the other end of the screw rod.
In this example, the screw is turned by a wrench to bring the positioning thimble 410 close to the end of the can 10, and whether the positioning hole of the end of the can 10 is aligned with the end of the positioning thimble 410 is checked. Misalignment moves the can 10 up and down and horizontally laterally by the height adjustment mechanism 300 and the translation adjustment mechanism 200, respectively, until the locating thimble 410 is fully aligned with the locating hole in the end of the can 10. Then, the screw rod is rotated to enable the positioning thimble 410 to be inserted into the positioning hole at the end part of the can body 10, and at the moment, the central axis of the can body 10 coincides with the central axis of the positioning thimble 410.
According to the tank axis calibration device, the tank 10 placed in a lying state can be installed and supported and axis calibrated, and then the circumferential surface of the tank 10 can be equally divided and marked. Wherein the step of axis calibration comprises: the horizontal position of the tank body 10 relative to the calibration platform 100 is adjusted through the translation adjusting mechanism 200, and the vertical height position of the tank body 10 relative to the calibration platform 100 is adjusted through the height adjusting mechanism 300, so that the central axis of the tank body 10 coincides with the central axis of the positioning thimble 410.
In detail, the can 10 is laid down on the roller 231 of the traverse bracket 210. Rotating the wrench rotates the lead screw so that the locating thimble 410 can be located near the end of the can 10. Check if the locating hole in the end of can 10 is aligned with locating thimble 410. When the tank body 10 is misaligned, the driving screw 322 drives the adjusting slide seat 320 to move up and down so as to adjust the height position of the tank body 10. And the transverse moving bracket 210 is driven to move transversely by the transverse adjusting screw 222 to adjust the transverse position of the can body 10 until the positioning thimble 410 is aligned with the positioning hole at the end of the can body 10. Then, the screw rod is rotated to enable the positioning thimble 410 to be inserted into the positioning hole at the end part of the can body 10, and at the moment, the central axis of the can body 10 coincides with the central axis of the positioning thimble 410.
After the central axis of the can 10 coincides with the central axis of the positioning thimble 410, the method further comprises the following steps:
first scribing: a first line segment is drawn along the axial direction of the can body 10 at one side of the can body 10, and the first line segment has a predetermined horizontal height. Specifically, referring to fig. 3, the predetermined level is a level that can coincide with a level at which the central axis of the can 10 is located. In actual operation, the first line segment may be drawn on the left side surface of the can body 10 by using the height gauge in combination with the drawing needle.
Second scribing: a second line segment is drawn on the opposite side of the can body 10 in the axial direction of the can body 10 at the same level as the first line segment. Where the opposite side of the can 10 refers to the other side of the can 10 opposite the location of the first line segment, such as the right side in fig. 3.
In actual operation, the second line segment can be drawn on the right side surface of the tank body 10 at the same horizontal height by utilizing the height ruler and the scriber, and the horizontal height of the second line segment coincides with the horizontal plane of the central axis of the tank body 10. That is, the central angle of the surface of the can body 10 spaced between the second line segment and the first line segment is 180 °, and the first line segment and the second line segment bisect the peripheral surface of the can body 10.
Third scribing: a third line segment is drawn at the bottom of the can body 10 along the axial direction of the can body 10. As shown in fig. 3, the bottom of the can 10 is the lowest point of the surface of the can 10 in the vertical direction. That is, the first line segment, the second line segment, and the third line segment at this time are respectively located at the left 0 ° position, the right 180 ° position, and the bottom 90 ° position on the circumferential surface of the can 10.
Fourth scribing: after rotating the tank body by 180 degrees and repeating the step of axis calibration, a fourth line segment is drawn at the bottom of the tank body 10 along the axial direction of the tank body 10. It will be appreciated that when the can 10 is rotated 180 ° after the first, second and third line segments are drawn, the top of the can 10 will now be rotated to the bottom, thereby facilitating the drawing of a fourth line segment at the bottom of the can 10. And, rotate the jar body 10 and repeat the step of above-mentioned axis calibration after 180, can effectively guarantee jar body 10 positional accuracy, improve jar body 10 circumference halving's precision.
After the steps, the line marking of each equal-dividing line segment on the circumferential surface of the tank body 10 is completed, and then the position of the component to be installed on the surface of the tank body 10 can be determined according to each equal-dividing line segment, so that the installation precision of the component on the surface of the tank body 10 is improved, and the product quality is improved.
In one embodiment, in the fourth scribing step, after repeating the axis calibration step, before scribing the fourth wire segment, the method further includes the steps of: the level of the first line segment and the level of the second line segment are measured separately. After the level of the first line segment and the level of the second line segment are measured, the level of the first line segment and the level of the second line segment are compared. If the two are consistent, the subsequent operation can be continued, namely, a fourth line segment is drawn.
If the level of the first line segment is not consistent with the level of the second line segment, the tank 10 is rotated until the level of the first line segment is consistent with the level of the second line segment. Therefore, the position of the fourth line segment can be ensured to be positioned at the middle position between the first line segment and the second line segment, the dividing and scribing of the circumferential surface of the tank body 10 can be realized, and the accuracy of the circumferential dividing of the tank body 10 can be improved.
In one embodiment, after the fourth scribing step, further comprising: after the tank 10 is rotated by 90 ° and the axis calibration step is repeated, the level of the third line segment and the level of the fourth line segment are measured. In this example, after the dividing and scribing of the circumferential surface of the can body 10 is completed, the accuracy of scribing of the fourth line segment can be known by measuring the horizontal heights of the third line segment and the fourth line segment, and the dividing and scribing can be used as the data reference of the subsequent operation.
The above embodiments are merely illustrative of structures, and the structures in the embodiments are not fixedly matched and combined structures, and in the case of no structural conflict, the structures in the embodiments can be arbitrarily combined for use.
While the utility model has been described with reference to several exemplary embodiments, it is to be understood that the terminology used is intended to be in the nature of words of description and of limitation. As the present utility model may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.

Claims (10)

1. A jar body axis calibrating device for carry out axis calibration to jar body that falls to place, its characterized in that includes:
a calibration platform provided with a calibration axis;
the translation adjusting mechanism is arranged on the calibration platform and is used for supporting the tank body and adjusting the transverse position of the tank body relative to the calibration platform;
the height adjusting mechanism is arranged on the calibration platform and is used for adjusting the vertical height position of the tank body relative to the calibration platform; and
the axis positioning mechanism is arranged on the calibration platform, the translation adjusting mechanism, the height adjusting mechanism and the axis positioning mechanism enclose a placement space of the tank body, the axis positioning mechanism is positioned on one side of the placement space, the axis positioning mechanism comprises a positioning thimble, the central axis of the positioning thimble is parallel to the calibration axis, and the translation adjusting mechanism and the height adjusting mechanism are used for adjusting the position of the tank body in the placement space, so that the central axis of the tank body can coincide with the central axis of the positioning thimble.
2. The can axis alignment device of claim 1, wherein the alignment thimble is disposed on one side of an end of the can, the alignment thimble being insertable into a center alignment hole of the can end in a direction parallel to a center axis of the can.
3. The can axis alignment apparatus of claim 1, wherein said axis positioning mechanism further comprises:
the positioning bracket is fixedly arranged on the calibration platform;
the driving rod is movably arranged on the positioning support, the extending direction of the driving rod is parallel to the calibration axis, and the positioning thimble is connected to one end of the driving rod and can move towards the tank body under the driving of the driving rod.
4. The tank axis calibration device according to claim 3, wherein the axis positioning mechanism further comprises a fixing sleeve, the fixing sleeve is fixedly mounted on the top of the positioning support, the driving rod is a screw rod, and one end of the fixing sleeve is provided with a screw rod nut in threaded connection with the screw rod.
5. The can axis alignment apparatus of claim 3, wherein said axis alignment mechanism further comprises a positioning block disposed at a bottom of said positioning bracket, said alignment platform having a positioning groove extending along said alignment axis, said positioning block and said positioning groove being cooperatively positioned to position said positioning thimble such that a central axis of said positioning thimble is parallel to said alignment axis.
6. The can axis alignment apparatus of claim 1, wherein said translational adjustment mechanism comprises:
the transverse moving support is arranged on the calibration platform in a transversely movable manner;
the roller support is fixedly arranged on the transverse moving support and is provided with a rotatable roller, and the roller can prop against the circumferential side wall of the tank body to support the tank body; and
the adjusting part is arranged on one side of the transverse moving support, is in transmission connection with the transverse moving support and can drive the transverse moving support to transversely move relative to the calibration platform.
7. The can axis alignment apparatus of claim 6, wherein the traversing carriage is supported by the height adjustment mechanism on the alignment platform, the traversing carriage is movable up and down relative to the alignment platform with the height adjustment mechanism, and the adjustment member is operable to drive the traversing carriage to move laterally relative to the height adjustment mechanism.
8. The can axis alignment apparatus of claim 7, wherein said translational adjustment mechanism further comprises a support bracket, one end of said support bracket being connected to said traversing bracket, the other end of said support bracket being capable of abutting said alignment platform.
9. The can axis alignment apparatus of claim 1, wherein said height adjustment mechanism comprises:
the base is fixedly arranged on the calibration platform and is provided with an adjusting inclined plane which is arranged at an included angle with the height direction;
the adjusting slide seat is arranged on the base, a matching surface is arranged on the adjusting slide seat corresponding to the adjusting inclined surface, and the matching surface is arranged in parallel with the adjusting inclined surface; and
the driving part is in transmission connection with the adjusting slide seat, and the driving part can drive the adjusting slide seat to slide along the adjusting inclined plane relative to the base.
10. The can axis alignment apparatus of claim 9, wherein said height adjustment mechanism further comprises a roller set disposed between said base and said adjustment slide.
CN202322398329.5U 2023-09-05 2023-09-05 Tank axis calibration device Active CN220698619U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322398329.5U CN220698619U (en) 2023-09-05 2023-09-05 Tank axis calibration device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322398329.5U CN220698619U (en) 2023-09-05 2023-09-05 Tank axis calibration device

Publications (1)

Publication Number Publication Date
CN220698619U true CN220698619U (en) 2024-04-02

Family

ID=90445176

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322398329.5U Active CN220698619U (en) 2023-09-05 2023-09-05 Tank axis calibration device

Country Status (1)

Country Link
CN (1) CN220698619U (en)

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