CN220691290U

CN220691290U - Control device and monitoring system

Info

Publication number: CN220691290U
Application number: CN202322405591.8U
Authority: CN
Inventors: 成亚飞; 郭小川
Original assignee: Shenzhen Moldbao Technology Co ltd
Current assignee: Shenzhen Moldbao Technology Co ltd
Priority date: 2023-09-01
Filing date: 2023-09-01
Publication date: 2024-03-29
Anticipated expiration: 2033-09-01

Abstract

The application relates to the technical field of automatic material racks, in particular to a control device and a monitoring system, wherein the control device comprises a circuit board. Be equipped with sensor subassembly, LED subassembly, input terminal, output terminal and circuit on the circuit board, sensor subassembly, LED subassembly, input terminal and output terminal all are connected with the circuit electricity, and input terminal and output terminal all are used for pegging graft the data line. The state of the sensor in the general control acquisition control device and the lighting state of the LED in the adjustment control device can be realized by only one data line, and the control device can conveniently perform data transmission with the general control or other control devices in a data line plugging mode, so that the control device of the embodiment of the application is convenient to install.

Description

Control device and monitoring system

Technical Field

The application relates to the technical field of automatic material racks, in particular to a control device and a monitoring system.

Background

In an automated material rack, a sensor and an LED are arranged on each material level, the sensor is used for sensing whether the material level is filled with materials or not, the LED is used for displaying the state of the part on the material level, and different lighting states (color or constant or flashing) of the LED correspond to different states of the part on the material level.

In the automatic material rack disclosed in the related art, the monitoring system comprises a master control, a plurality of LEDs and a plurality of circuit boards provided with sensors, the master control obtains the state of the sensors on each circuit board through data lines, and the master control adjusts the lighting state of each LED through the data lines. The master control needs to be connected with a plurality of circuit boards and a plurality of LEDs, and the workload is large and the connection is troublesome.

Disclosure of Invention

An object of the embodiment of the application is to provide a control device and a monitoring system, which are convenient to install.

In order to achieve the above object, according to a first aspect, a technical solution adopted in an embodiment of the present application is: a control device comprises a circuit board.

The LED display device is characterized in that a sensor assembly, an LED assembly, an input terminal, an output terminal and a circuit are arranged on the circuit board, the sensor assembly, the LED assembly, the input terminal and the output terminal are electrically connected with the circuit, and the input terminal and the output terminal are both used for being connected with a data wire in an inserting mode.

The beneficial effect of the controlling means that this application provided lies in: because be equipped with sensor subassembly, LED subassembly, input terminal, output terminal and circuit on the circuit board, and sensor subassembly, LED subassembly, input terminal and output terminal all are connected with the circuit electricity, input terminal and output terminal all are used for pegging graft the data line, so only need a data line can realize that the total accuse obtains the state of the sensor in the controlling means and adjust the state that lights of the LED in the controlling means, thereby reduce the work load that total accuse and sensor and LED are connected, and controlling means can carry out data transmission with total accuse or with other controlling means through the mode of pegging graft the data line comparatively conveniently, can realize establishing ties a plurality of controlling means through the data line earlier, be connected with total accuse through the data line, thereby make the controlling means of this application embodiment be convenient for install.

In some embodiments, the sensor assembly includes a sensor plug terminal and a sensor, the sensor plug terminal being connected to the circuit board and the sensor plug terminal being electrically connected to the line, the sensor being plugged to the sensor plug terminal.

In some embodiments, the sensor plug terminal includes a pin and a main body, the main body is provided with a plug hole, the pin is used for being connected to the circuit board, the pin is fixedly connected to the main body, a part of the pin is accommodated in the plug hole, and the sensor is plugged in the plug hole.

In some embodiments, the LED assembly comprises at least two LEDs, and at least two of the LEDs are connected in parallel.

In some embodiments, a power supply assembly is further provided on the circuit board, the power supply assembly is electrically connected with the circuit, and the power supply assembly is used for supplying power to the sensor assembly, the LED assembly, the input terminal and the output terminal.

In some embodiments, a power lamp is further disposed on the circuit board, and the power lamp is electrically connected with the circuit, and is used for displaying whether the power component works.

In some embodiments, the control device further comprises a housing connected to the circuit board, and the housing covers the sensor assembly, the LED assembly, the input terminal, the output terminal, and the circuit.

In some embodiments, a SATA interface is provided on at least one of the input terminal and the output terminal.

In a second aspect, in order to achieve the above object, a technical solution adopted in an embodiment of the present application is: a monitoring system comprises a master control, a control device and a data line.

Control device the control device is as described in the embodiment of the first aspect; one end of the data line is inserted into the output terminal in the control device, and the other end of the data line is inserted into the master control, so that the control device and the master control perform data transmission through the data line.

In some embodiments, the monitoring system at least includes two control devices and at least two data lines, one end of one data line is plugged into an output terminal in one of the control devices, and the other end of the data line is plugged into an input terminal in the other control device, so that adjacent control devices are connected in series through the data lines.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required for the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a circuit board in one embodiment of the present application;

FIG. 2 is a schematic structural view of a control device in one embodiment of the present application;

fig. 3 is a schematic view of another view of the control device shown in fig. 2.

Reference numerals:

1. a circuit board; 2. a sensor assembly; 3. an LED assembly; 4. an input terminal; 5. an output terminal; 6. a housing; 61. an input terminal socket; 62. an output terminal socket; 63. a charging jack; 64. a connection part; 641. penetrating holes; 7. a power lamp.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the present application will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.

It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

Reference in the specification to "one embodiment," "some embodiments," or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the application. Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," and the like in the specification are not necessarily all referring to the same embodiment, but mean "one or more but not all embodiments" unless expressly specified otherwise. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

In the automatic material rack disclosed in the related art, the monitoring system comprises a master control, a plurality of LEDs and a plurality of circuit boards provided with sensors, the master control obtains the state of the sensors on each circuit board through data lines, and the master control adjusts the lighting state of each LED through the data lines. The master control needs to be connected with a plurality of circuit boards and a plurality of LEDs, more data lines are needed, the workload of installation and connection is large, connection is troublesome, and after the master control is connected with a plurality of circuit boards and a plurality of LEDs, the data lines are distributed in a disordered way, so that the work rest is not convenient to keep clean and tidy.

For the purpose of illustrating the technical aspects of the present application, reference is made to the following description taken in conjunction with the accompanying drawings and examples.

Referring to fig. 1, an embodiment of the present application provides a control device including a circuit board.

The circuit board 1 is provided with a sensor assembly 2, an LED assembly 3, an input terminal 4, an output terminal 5 and a circuit (not shown in the figure), wherein the sensor assembly 2, the LED assembly 3, the input terminal 4 and the output terminal 5 are electrically connected with the circuit, and the input terminal 4 and the output terminal 5 are used for plugging in a data line.

The sensor assembly 2, the LED assembly 3, the input terminal 4, and the output terminal 5 are wired.

Because the sensor component 2, the LED component 3, the input terminal 4, the output terminal 5 and the circuit are arranged on the circuit board 1, the sensor component 2, the LED component 3, the input terminal 4 and the output terminal 5 are electrically connected with the circuit, and the input terminal 4 and the output terminal 5 are used for plugging in the data line; therefore, the state of the sensor in the master control acquisition control device and the lighting state of the LED in the adjustment control device can be realized by only one data line, so that the workload of connecting the master control with the sensor and the LED is reduced, the control device can conveniently perform data transmission with the master control or other control devices in a mode of plugging the data line, a plurality of control devices can be connected in series through the data line, and the control device in the embodiment of the application is convenient to install by connecting the data line with the master control.

It should be noted that the master control and control device adopts a data line to perform bidirectional communication. The data line is respectively connected with the control device and the master control, so that the sensor and the LED in the control device are connected to the master control, the master control receives signals (such as voltage or current) corresponding to the states of the sensor in real time, the master control responds to the signals and generates instructions for controlling the lighting states of the LED, and then the data line is used for transmitting signals (such as voltage or current) corresponding to the instructions to the control device, so that the lighting states of the LED correspond to the states of the sensor.

Because with sensor and LED integration at a circuit board 1, when using the controlling means of this application embodiment to monitor every material level in the automatic work or material rest, can reduce the quantity of the data line that uses when connecting controlling means and general accuse connection, not only can simplify the installation, but also can prevent that the data line is too much to avoid influencing the clean and tidy degree and the aesthetic property of automatic work or material rest.

In some embodiments, an automatic material rack is provided with a material level, only one control device provided by the embodiment of the application is required to be arranged at the material level, one end of a data line is inserted into an output terminal 5 in the control device, the other end of the data line is connected with a master control, so that the master control can acquire the state of a sensor, and the master control can adjust the lighting state of an LED according to the state of the sensor.

In some embodiments, the automated material rack is provided with two material levels, the two control devices of the embodiments of the present application are provided at the two material levels, and the two control devices are a first control device and a second control device, respectively. One end of a data line is inserted into an output terminal 5 in the first control device, and the other end is inserted into an input terminal 4 in the second control device, so that the two control devices are connected in series. And one end of a data line is inserted into the output terminal 5 of the second control device, and the other end of the data line is connected with the master control, so that the master control can acquire the states of the sensors in the two control devices, and the master control can respectively adjust the lighting states of the two LEDs according to the states of the two sensors.

Optionally, the automatic material rack can be further provided with more than or equal to three material levels, at this time, only the corresponding number of control devices are required to be arranged on the material levels one by one, and the output terminals 5 and the input terminals 4 of the control devices are sequentially connected through data lines, so that the control devices are connected in series; and the output terminal 5 in the control device at the end part is connected with the master control by a data line, so that the method is convenient and quick.

In some embodiments, the different illumination states of the LEDs are different colors of the LEDs. Illustratively, the LED is bright green, indicating that there is a charge on the charge level; the LED is bright red indicating no material on the level.

When the different lighting states of the LEDs are different colors of the LEDs, the LEDs are RGB LEDs, and changing the current can change the colors of the RGB LEDs. Illustratively, the color of the RGB LED is red at low current, and as the current increases, the color of the RGB LED may sequentially change to orange, yellow, and finally green. By varying the amount of current provided to the LEDs.

In some embodiments, the different lighting states of the LEDs are constant or blinking. Illustratively, the LED constant indicates that there is a charge on the level; the LED blinks to indicate no material on the material level.

In some embodiments, the sensor assembly 2 includes a sensor plug terminal and a sensor, the sensor plug terminal is connected to the circuit board 1, and the sensor plug terminal is electrically connected to the line, and the sensor is plugged into the sensor plug terminal.

The sensor is used as a detection element and is a main device for controlling the device to work normally, but the sensor is easy to damage. Through the arrangement, when the sensor is damaged, the sensor inserted on the sensor inserting terminal is replaced, so that the sensor is convenient and quick. And, also can select corresponding sensor to peg graft in sensor grafting terminal according to the data that needs to monitor, improve the commonality of the controlling means of this application embodiment.

In some embodiments, the sensor plug terminal comprises a pin and a main body, wherein the main body is provided with a plug hole, the pin is used for being connected to the circuit board 1, the pin is fixedly connected to the main body, a part of the pin is accommodated in the plug hole, and the sensor is plugged in the plug hole.

Through the arrangement, when the sensor is plugged into the plugging hole, the sensor can be in contact with the pins, so that the sensor is electrically connected with the circuit on the circuit board 1 through the pins.

In some embodiments, a circuit board 1 is provided with a circuit, and the circuit board 1 is provided with soldering holes, wherein the soldering holes correspond to positions on the circuit where the LED assembly 3, the sensor plug terminal, the input terminal 4 and the output terminal 5 need to be connected. Pins of the LED assembly 3, the sensor plug-in terminal, the input terminal 4 and the output terminal 5 are plugged in the welding holes and are welded and fixed on the circuit board 1.

It should be noted that the circuit on the circuit board 1 is designed in advance according to the monitoring requirement, and is disposed on the circuit board 1 when the circuit board 1 is manufactured. Specifically, a circuit diagram including LEDs, sensors, input terminals, and output terminals is designed in advance according to monitoring requirements before the circuit board 1 is manufactured. The photoresist is coated on the substrate, exposed and developed to remove unwanted portions, and then copper is deposited with chemicals. And finally, removing unnecessary copper by using etching liquid to obtain the required circuit board with the circuit. And the circuit board is provided with welding holes, and the welding holes correspond to positions of the LEDs, the sensors, the input terminals 4 and the output terminals 5 on the circuit diagram.

In some embodiments, the LED assembly 3 comprises at least two LEDs, and the at least two LEDs are connected in parallel.

Through the arrangement, when one of the LEDs is damaged, other LEDs can still work normally, so that the normal use of the control device in the embodiment of the application is not influenced, and the service life of the control device is prolonged.

In some embodiments, a power supply assembly is further provided on the circuit board 1, the power supply assembly being electrically connected to the wiring, and the power supply assembly being used to power the sensor assembly 2, the LED assembly 3, the input terminal 4 and the output terminal 5.

In some embodiments, the power supply assembly includes a battery compartment for housing the battery.

In some embodiments, the power assembly includes a plug for plugging into a receptacle.

In some embodiments, the power assembly is provided with a socket for plugging in a wire plug.

In some embodiments, the circuit board 1 is further provided with a power lamp 7, the power lamp 7 is electrically connected with the circuit, and the power lamp 7 is used for displaying whether the power component works.

Through the arrangement, a user can intuitively observe whether the power supply assembly works or not.

In some embodiments, the power lamp 7 is connected in series with the power supply assembly.

In some embodiments, the power light 7 displays whether the power supply assembly is operating by both on and off states. Illustratively, the amount of power light 7 indicates that the power assembly is operating properly and the power light 7 is off indicating that the power assembly is not operating.

And through the arrangement, when the control device does not work, the first time is convenient for judging whether the power supply assembly does not work or not when the reason is checked. For example, when the control device is not operating and the power lamp 7 is on, the power lamp 7 indicates that the power component is in an operating state, it can be concluded that the power component is not damaged, or that the battery is not low, or that the power is not off; so that it is possible to continuously check whether other components are damaged, such as a sensor, an LED, the input terminal 4, the output terminal 5, or a data line are damaged; when the control device is not operating and the power lamp 7 is not on, the power lamp 7 indicates that the power supply assembly is in an inactive state, and it is necessary to check whether the power supply assembly is damaged, for example, whether the battery has electricity or has a power failure or whether the power supply assembly is damaged.

In some embodiments, a SATA interface is provided on at least one of input terminal 4 and output terminal 5.

The SATA interface has high-efficiency data transmission capability and has the advantages of simple structure and low energy consumption. Specifically, the SATA interface can complete all the work by using only four pins, which are used for connecting a cable, connecting a ground wire, transmitting data and receiving data, so that the architecture can reduce the energy consumption of the system and the complexity of the system; because the SATA interface only transmits 1 bit of data at a time, the pin number of the SATA interface can be reduced, the number of connecting cables is reduced, and the efficiency is higher.

Optionally, both the input terminal 4 and the output terminal 5 are provided with SATA interfaces.

Referring to fig. 2, in some embodiments, the control device further includes a housing 6, the housing 6 is connected to the circuit board 1, and the housing 6 covers the sensor assembly 2, the LED assembly 3, the input terminal 4, the output terminal 5, and the circuit.

Through setting up casing 6, can prevent that contact sensor subassembly 2 such as dust, water, LED subassembly 3, input terminal 4, output terminal 5 and circuit board 1 to avoid sensor subassembly 2, LED subassembly 3, input terminal 4 and output terminal 5 on the circuit board 1 to appear the short circuit, and can slow down the ageing speed of sensor subassembly 2, LED subassembly 3, input terminal 4 and output terminal 5 on the circuit board 1, thereby prolong the life of the controlling means of this application embodiment. The housing 6 can also prevent the sensor assembly 2, the LED assembly 3, the input terminal 4, and the output terminal 5 from being damaged by collision or crush.

Referring to fig. 2 and 3, in some embodiments, the casing 6 is provided with an input terminal socket 61, an output terminal socket 62 and a charging socket 63, the input terminal socket 61 is connected to the SATA interface on the input terminal 4, the output terminal socket 62 is connected to the SATA interface on the output terminal 5, and the charging socket 63 is connected to the socket on the power component.

Referring to fig. 2 and 3, in some embodiments, a connection portion 64 is provided on the housing 6, and a through hole 641 is provided on the connection portion 64. When the control device of the embodiment of the application is installed, the screw is penetrated into the penetrating hole 641 and screwed into the installation hole on the automatic material rack.

The control device is a control device according to an embodiment of the first aspect described above; one end of the data line is inserted into an output terminal 5 in the control device, and the other end of the data line is inserted into the master control, so that the control device and the master control perform data transmission through the data line.

Since the control device according to the embodiment of the first aspect is applied to the monitoring system according to the embodiment of the present application, one end of the data line is plugged into the output terminal 5 in the control device, and the other end of the data line is plugged into the master controller, so that the control device and the master controller perform data transmission through the data line. The state of the sensor in the master control acquisition control device and the lighting state of the LED in the adjustment control device can be realized by only one data line, so that the workload of connecting the master control with the sensor and the LED is reduced, the control device can conveniently perform data transmission with the master control or other control devices in a mode of plugging the data line, a plurality of control devices can be connected in series through the data line, and the control device is convenient to install by connecting the data line with the master control.

Moreover, since the sensor and the LED are integrated on the circuit board 1, when the control device according to the embodiment of the present application is used to monitor each material level in the automatic material rack, the number of data lines used when the connection control device is connected with the master control can be reduced, so that the installation can be simplified, and the data lines can be prevented from being too much, so as to avoid affecting the cleanliness and the aesthetic property of the automatic material rack.

In some embodiments, the monitoring system comprises at least two control devices and at least two data lines, wherein one end of one data line is plugged into the output terminal 5 in one of the control devices, and the other end of the data line is plugged into the input terminal 4 in the other control device, so that the adjacent control devices are connected in series through the data lines.

Through the arrangement, the control device is connected in series through the data line, and the master control is connected with the control device after being connected in series through the data line, so that the number of the data lines in the monitoring system is reduced, the installation can be simplified, and the data lines can be prevented from being too much, so that the influence on the cleanliness and the attractiveness of the automatic material rack is avoided.

The above embodiments are only for illustrating the technical solution of the present application, and are not limiting thereof; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application, and are intended to be included in the scope of the present application.

Claims

1. A control apparatus, characterized by comprising:

the LED display device comprises a circuit board, wherein a sensor assembly, an LED assembly, an input terminal, an output terminal and a circuit are arranged on the circuit board, the sensor assembly, the LED assembly, the input terminal and the output terminal are electrically connected with the circuit, and the input terminal and the output terminal are both used for being connected with a data wire in an inserting mode.

2. The control device of claim 1, wherein the sensor assembly includes a sensor plug terminal and a sensor, the sensor plug terminal being connected to the circuit board and the sensor plug terminal being electrically connected to the circuit, the sensor being plugged into the sensor plug terminal.

3. The control device according to claim 2, wherein the sensor plug terminal comprises a pin and a main body, the main body is provided with a plug hole, the pin is used for being connected to the circuit board, the pin is fixedly connected to the main body, a part of the pin is accommodated in the plug hole, and the sensor is plugged in the plug hole.

4. The control device of claim 1, wherein the LED assembly comprises at least two LEDs, and at least two of the LEDs are connected in parallel.

5. The control device of claim 1, wherein a power supply assembly is further provided on the circuit board, the power supply assembly being electrically connected to the wiring, and the power supply assembly being configured to supply power to the sensor assembly, the LED assembly, the input terminal, and the output terminal.

6. The control device of claim 5, wherein a power lamp is further provided on the circuit board, the power lamp being electrically connected to the circuit, the power lamp being configured to display whether the power module is operating.

7. The control device of claim 1, further comprising a housing coupled to the circuit board, wherein the housing encloses the sensor assembly, the LED assembly, the input terminal, the output terminal, and the circuit.

8. The control device of claim 1, wherein at least one of the input terminal and the output terminal is provided with a SATA interface.

9. A monitoring system, comprising:

controlling the total;

control apparatus according to any one of claims 1 to 8;

and one end of the data wire is inserted into the output terminal in the control device, and the other end of the data wire is inserted into the master control, so that the control device and the master control perform data transmission through the data wire.

10. The monitoring system of claim 9, wherein the monitoring system comprises at least two control devices and at least two data lines, wherein one end of one data line is plugged into an output terminal in one of the control devices, and the other end of the data line is plugged into an input terminal in the other control device, so that adjacent control devices are connected in series through the data lines.