CN220685428U - Preparation device of filter material with fiber bonding points - Google Patents
Preparation device of filter material with fiber bonding points Download PDFInfo
- Publication number
- CN220685428U CN220685428U CN202322317242.0U CN202322317242U CN220685428U CN 220685428 U CN220685428 U CN 220685428U CN 202322317242 U CN202322317242 U CN 202322317242U CN 220685428 U CN220685428 U CN 220685428U
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- Prior art keywords
- hot oil
- filter material
- roller
- bonding points
- fiber bonding
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- 239000000463 material Substances 0.000 title claims abstract description 49
- 239000000835 fiber Substances 0.000 title claims abstract description 30
- 238000002360 preparation method Methods 0.000 title abstract description 11
- 238000004140 cleaning Methods 0.000 claims description 28
- 238000009950 felting Methods 0.000 claims description 13
- 210000001503 joint Anatomy 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 241001330002 Bambuseae Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 210000004209 hair Anatomy 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 239000002344 surface layer Substances 0.000 abstract description 2
- 238000001914 filtration Methods 0.000 description 9
- 239000003292 glue Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 206010053615 Thermal burn Diseases 0.000 description 2
- 238000009960 carding Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Landscapes
- Filtering Materials (AREA)
Abstract
The utility model provides a preparation device of a filter material with fiber bonding points, which comprises a first hot oil roller, wherein the first hot oil roller comprises a driving roller, a mounting cylinder and a pricking pin, a net stripping arc plate is arranged below the driving roller, a net supporting arc plate is arranged below the net stripping arc plate, and a second hot oil roller is arranged below the net supporting arc plate. According to the utility model, the first hot oil roller and the second hot oil roller rotate to enable the needles to rotate, high-temperature oil is injected into the inner side of the roller cavity through the oil guide holes, the needles are heated to a state of 110-130 degrees through heat conduction, the upper surface and the lower surface of the production material are pricked by the upper needle and the lower needle, so that the outer surface layers of the core-spun fibers are heated and melted and are mutually bonded to form dense bonding points.
Description
Technical Field
The utility model belongs to the technical field of preparation of filter materials, and particularly relates to a preparation device of a filter material with fiber bonding points.
Background
The filter material is mainly applied to various scenes with high sanitary requirements, such as air filtration, liquid filtration and the like, such as medicine filtration, food filtration, drinking water filtration, medical consumable filtration and the like. The common filtering materials in the market at present are usually made by adopting a common needling process, and fibers are directly reinforced and physically overlapped by mechanical carding of a carding machine and needling of a needling machine to manufacture a three-dimensional randomly arranged fiber web, and then the three-dimensional randomly arranged fiber web is made into a non-woven filtering material. Or fixing the fiber by adopting a combination method of glue spraying and glue dipping to prepare the non-woven filter material.
The filter material made by the common needling technology is often reflected in the market: various unhygienic conditions such as fiber exposure, lint and fiber residue are always plagued for a long time by a user group with high requirements on sanitation.
The filtering village material made by the processing technology of glue spraying, glue dipping and the like is bonded by a large amount of EVA or other glue in the production process of the technology, and the glue or the glue powder is usually accompanied with a certain peculiar smell, so that the environment-friendly problem exists in the production and use processes, and the additional cost is generated in the production process.
Therefore, a preparation device for producing the filter material with the fiber bonding point, which is sanitary, environment-friendly, cost-saving and high in processing efficiency, is needed.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model provides a preparation device of a filter material with fiber bonding points, which aims to solve the problems that in the prior art, when the filter material is produced by adopting a common needling process, the filter material is easy to fall off residues, flocks fall off and other on-site unhygienic conditions, and when the filter material is produced by adopting a glue spraying and dipping process, the filter material is not environment-friendly in production, has peculiar smell on site and increases production cost.
One embodiment of the utility model provides a preparation device of a filter material with fiber bonding points, which is used for preparing the filter material. The preparation device of the filter material with the fiber bonding points comprises the following components: the first hot oil roller, first hot oil roller includes driving roller, installation section of thick bamboo and felting needle, fixedly be equipped with the spread sheet on the outer wall of driving roller, the spread sheet has seted up the mounting groove on the spread sheet, the fixed inboard that cup joints at the mounting groove of installation section of thick bamboo, the middle part through-connection of driving roller is equipped with the oil guide hole, be equipped with the spliced eye on the inner wall of oil guide hole, the spliced eye runs through the spread sheet, the inboard grafting of spliced eye is equipped with the felting needle, the below of driving roller is equipped with shells the net arc board, contact hole has been seted up on the shell net arc board, the one end of felting needle runs through the contact hole, the below of shell net arc board is equipped with holds in the palm the net arc board, the below of holding in the palm net arc board is equipped with the second hot oil roller.
In one embodiment, the mounting cylinder is provided with a butt joint hole, the puncture needle is inserted into the inner side of the butt joint hole, and the butt joint hole is aligned with the insertion hole.
In one embodiment, a first cleaning frame is arranged above the first hot oil roller, the first cleaning frame comprises a supporting frame plate and cleaning brushes, the supporting frame plate is fixed on an external supporting structure, and the cleaning brushes are fixedly arranged at the bottom of the inner side of the supporting frame plate.
In one embodiment, the bottom of the inner side of the supporting frame plate is symmetrically and fixedly provided with a limiting plate, and the upper end of the cleaning brush is movably inserted into the inner side of the limiting plate.
In one embodiment, the cleaning brush comprises a plugboard and bristles, the plugboard is movably inserted into the inner side of the limiting plate, and the bristles are fixedly arranged at the bottom of the plugboard.
In one embodiment, the insertion hole, the butt joint hole and the pricking pin are all provided with a plurality of holes.
In one embodiment, one end of the spike is located inside the bristle.
In one embodiment, a second cleaning frame is arranged on the outer side of the bottom of the second hot oil roller, and the second cleaning frame has the same structure as the first cleaning frame.
The first hot oil roller and the second hot oil roller are identical in structure, and two ends of the first hot oil roller and two ends of the second hot oil roller are connected to external driving equipment.
In one embodiment, the net stripping arc plate is identical to the net supporting arc plate structure.
The preparation device of the filter material with the fiber bonding point provided in the above embodiment has the following beneficial effects:
1. through the first hot oil roller, the second hot oil roller, the net stripping arc plate and the net supporting arc plate, the production material is conveyed through equipment such as a conveying belt, the equipment is conveyed through the space between the net stripping arc plate and the net supporting arc plate, the production material is enabled to be in the condition of up-and-down fluctuation uplift through the limit of the two arc plates, the first hot oil roller and the second hot oil roller are arranged at the uplift position of the production material, a plurality of prickers which are arranged side by side are inserted and connected on the first hot oil roller and the second hot oil roller, one end of each pricker is positioned in a cavity inside the hot oil roller, the first hot oil roller and the second hot oil roller are driven to rotate through an external driving device during production, so that the prickers are enabled to rotate through the oil conducting holes, high-temperature oil is injected into the inner side of the roller cavity through heat conduction, the prickers are heated to be in a state of 110 DEG to 130 DEG, the outer layer melting temperature of the production material, when the prickers rotate to a vertical state, the pricking is enabled to enable the outer surface layers of the core-covered fiber to be heated and melted, and bonded to each other, the problem of high-level glue-covered fiber is avoided, and the production material is not easy to be in a high-and the production material is enabled to be in a high-quality and a continuous processing mode, and the production cost is not to be in a high-friendly mode, and the production cost is not to be produced, and a continuous, and a high-quality processing mode is not easy, and a problem is caused by a manufacturing and a manufacturing operation is caused; in addition, innumerable bonding points are formed on the material in a hot stamping mode, so that the later-stage processing and cutting are convenient, and the practicability is high.
2. Through the first clearance frame and the second clearance frame that set up, first clearance frame and second clearance frame are located the outside of first hot oil roller and second hot oil roller respectively, fix on external support structure, when hot oil pipe rotates and drives the felting needle and scalds the thorn processing, the felting needle after scalding the thorn continues to rotate and moves to clearance frame inboard, brushes the clearance through the brush hair to avoid the felting needle to scald the circumstances that the adhesion material superposeed the back and influence follow-up machining precision, improve equipment practicality.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a perspective cross-sectional view of a first hot oil roller and a first cleaning frame of the present utility model;
FIG. 3 is an enlarged schematic view of FIG. 2A in accordance with the present utility model;
fig. 4 is an enlarged schematic view of the present utility model at B in fig. 2.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without any inventive effort, are intended to be within the scope of the utility model.
It should be noted that, if a directional indication (such as up, down, left, right, front, and rear … …) is involved in the embodiment of the present utility model, the directional indication is merely used to explain the relative positional relationship, movement condition, etc. between the components in a specific posture, and if the specific posture is changed, the directional indication is correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present utility model, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, if "and/or" and/or "are used throughout, the meaning includes three parallel schemes, for example," a and/or B "including a scheme, or B scheme, or a scheme where a and B are satisfied simultaneously. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
One embodiment of the utility model provides a preparation device of a filter material with fiber bonding points, which comprises a first hot oil roller 1, wherein the first hot oil roller 1 comprises a driving roller 11, a mounting cylinder 12 and a pricking pin 13, a connecting layer 111 is fixedly arranged on the outer wall of the driving roller 11, a mounting groove 114 is formed on the connecting layer 111, the mounting cylinder 12 is fixedly sleeved on the inner side of the mounting groove 114, the middle part of the driving roller 11 is provided with an oil guide hole 112 in a penetrating way, two ends of the oil guide hole 112 are respectively externally connected with an oil outlet and an oil inlet of oil heating equipment, the inner wall of the oil guide hole 112 is provided with a plug hole 113, the plug hole 113 penetrates through the connecting layer 111, the inner side of the plug hole 113 is provided with the pricking pin 13 in a plugging way, the lower part of the driving roller 11 is provided with a net stripping arc plate 2, one end of the pricking pin 13 penetrates through the contact hole 21, a net supporting arc plate 5 is arranged below the net supporting arc plate 2, a second hot oil roller 4 is arranged below the net supporting arc plate 5, and the upper pricking pin and the lower pricking pin 13 can circularly prick on a production material, and the pricking time is short, so that a prick point-shaped bonding point is formed; the mounting cylinder 12 is provided with a butt joint hole 121, the puncture needle 13 is inserted into the butt joint hole 121, and the butt joint hole 121 is aligned with the insertion hole 113; the plug hole 113, the butt hole 121 and the pricker 13 are all provided with a plurality of plug holes; the first hot oil roller 1 and the second hot oil roller 4 have the same structure, and both ends of the first hot oil roller 1 and the second hot oil roller 4 are connected to external driving equipment; the net stripping arc plate 2 and the net supporting arc plate 5 have the same structure; this scheme is when processing core spun fiber material, carry the production material through conveying equipment, make it pass through between net stripping arc board 2 and the net supporting arc board 5, set up first hot oil roller 1 and second hot oil roller 4 in the uplift department of arc board simultaneously, drive the felting needle 13 through first hot oil roller 1 and rotate and carry out the thermoprinting to the material top, drive felting needle 13 through second hot oil roller 4 and rotate and carry out the thermoprinting to the material below, heat felting needle 13 to 110 to about 130 through leading-in hot fluid, thereby melt it when contacting the material through felting needle 13, and bond each other, thereby form a plurality of bonding points, be convenient for the later stage processing cutting etc. of material, this scheme is through the mode of purely physical processing, the mode such as adoption spouting glue in the production process is avoided leading to increase cost, and the condition of not being environment-friendly, the condition that conventional needled operation leads to the filings to the unrestrained condition of fibre bits easily is avoided simultaneously, in addition, the mode through rotatory thermoprinting makes the material be in the transportation state all the time when being processed, improve production efficiency.
In one embodiment, a first cleaning frame 3 is arranged above the first hot oil roller 1, the first cleaning frame 3 comprises a supporting frame plate 31 and cleaning brushes 32, the supporting frame plate 31 is fixed on an external supporting structure, and the cleaning brushes 32 are fixedly arranged at the bottom of the inner side of the supporting frame plate 31; the bottom of the inner side of the supporting frame plate 31 is symmetrically and fixedly provided with a limiting plate 311, and the upper end of the cleaning brush 32 is movably inserted into the inner side of the limiting plate 311; the cleaning brush 32 comprises a plugboard 321 and bristles 322, wherein the plugboard 321 is movably spliced on the inner side of the limiting plate 311, and the bristles 322 are fixedly arranged at the bottom of the plugboard 321; one end of the needle 13 is located inside the bristles 322; the outer side of the bottom of the second hot oil roller 4 is provided with a second cleaning frame 6, and the second cleaning frame 6 has the same structure as the first cleaning frame 3; according to the scheme, the cleaning frames are respectively arranged on the outer sides of the two hot oil rollers, so that when the pricking needles 13 rotate to the inner sides of the cleaning frames after the pricking, the pricking needles 13 can be cleaned by brushing through the brush hairs 322, and the situation that the material is adhered to the pricking needles 13 and the next pricking effect is affected due to repeated pricking operation is avoided.
The foregoing description is only of the preferred embodiments of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structural changes made by the description of the present utility model and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the utility model.
Claims (10)
1. The device for preparing the filter material with the fiber bonding points comprises a first hot oil roller (1), and is characterized in that: the utility model provides a hot oil roller (1) is including driving roller (11), installation section of thick bamboo (12) and felting needle (13), fixedly be equipped with spread sheet (111) on the outer wall of driving roller (11), set up mounting groove (114) on spread sheet (111), the inboard at mounting groove (114) is cup jointed to installation section of thick bamboo (12) is fixed, the middle part through-connection of driving roller (11) is equipped with oil hole (112), be equipped with spliced eye (113) on the inner wall of oil hole (112), spliced eye (113) run through spread sheet (111), the inboard grafting of spliced eye (113) is equipped with felting needle (13), the below of driving roller (11) is equipped with and shells net arc board (2), contact hole (21) have been seted up on shell net arc board (2), the one end of felting needle (13) runs through contact hole (21), the below of shell net arc board (2) is equipped with holds in the palm net arc board (5), the below of holding in the palm net arc board (5) is equipped with second hot oil roller (4).
2. The apparatus for producing a filter material with fiber bonding points according to claim 1, wherein: the mounting cylinder (12) is provided with a butt joint hole (121), the puncture needle (13) is inserted into the inner side of the butt joint hole (121), and the butt joint hole (121) is aligned with the insertion hole (113).
3. The apparatus for producing a filter material with fiber bonding points according to claim 2, wherein: the top of first hot oil roller (1) is equipped with first clearance frame (3), first clearance frame (3) are including supporting framed board (31) and cleaning brush (32), supporting framed board (31) are fixed on outside bearing structure, the inboard bottom of supporting framed board (31) is fixed and is equipped with cleaning brush (32).
4. A device for producing a filter material with fiber bonding points according to claim 3, wherein: limiting plates (311) are symmetrically and fixedly arranged at the bottoms of the inner sides of the supporting frame plates (31), and the upper ends of the cleaning brushes (32) are movably inserted into the inner sides of the limiting plates (311).
5. The apparatus for producing a filter material with fiber bonding points according to claim 4, wherein: the cleaning brush (32) comprises a plugboard (321) and bristles (322), the plugboard (321) is movably spliced on the inner side of the limiting plate (311), and the bristles (322) are fixedly arranged at the bottom of the plugboard (321).
6. The apparatus for producing a filter material with fiber bonding points according to claim 5, wherein: the plug-in hole (113), the butt-joint hole (121) and the pricking pin (13) are all provided with a plurality of plug-in holes.
7. The apparatus for producing a filter material with fiber bonding points according to claim 6, wherein: one end of the pricking pin (13) is positioned at the inner side of the brush hair (322).
8. The apparatus for producing a filter material with fiber bonding points according to claim 7, wherein: the outer side of the bottom of the second hot oil roller (4) is provided with a second cleaning frame (6), and the second cleaning frame (6) and the first cleaning frame (3) have the same structure.
9. The apparatus for producing a filter material with fiber bonding points according to claim 8, wherein: the first hot oil roller (1) and the second hot oil roller (4) are identical in structure, and two ends of the first hot oil roller (1) and the second hot oil roller (4) are connected to external driving equipment.
10. The apparatus for producing a filter material with fiber bonding points according to claim 9, wherein: the net stripping arc plate (2) and the net supporting arc plate (5) have the same structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322317242.0U CN220685428U (en) | 2023-08-28 | 2023-08-28 | Preparation device of filter material with fiber bonding points |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322317242.0U CN220685428U (en) | 2023-08-28 | 2023-08-28 | Preparation device of filter material with fiber bonding points |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220685428U true CN220685428U (en) | 2024-03-29 |
Family
ID=90376936
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322317242.0U Active CN220685428U (en) | 2023-08-28 | 2023-08-28 | Preparation device of filter material with fiber bonding points |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220685428U (en) |
-
2023
- 2023-08-28 CN CN202322317242.0U patent/CN220685428U/en active Active
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