CN220681803U - Ceramic fiber paper flattening device - Google Patents
Ceramic fiber paper flattening device Download PDFInfo
- Publication number
- CN220681803U CN220681803U CN202322382100.2U CN202322382100U CN220681803U CN 220681803 U CN220681803 U CN 220681803U CN 202322382100 U CN202322382100 U CN 202322382100U CN 220681803 U CN220681803 U CN 220681803U
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- flattening
- fiber paper
- ceramic fiber
- reciprocating
- table top
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- 239000000835 fiber Substances 0.000 title claims abstract description 47
- 239000000919 ceramic Substances 0.000 title claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000001035 drying Methods 0.000 abstract description 5
- 238000005096 rolling process Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
The utility model belongs to the technical field of ceramic fiber paper production equipment, and particularly relates to a ceramic fiber paper flattening device, which comprises a flattening table top, wherein a net belt is arranged above the flattening table top, the net belt circularly moves under the action of a driving assembly and drives ceramic fiber paper to move, the flattening table top is a flattening PP plate, a fixed flattening roller and a reciprocating flattening roller are arranged above the flattening table top, and the fixed flattening roller, the reciprocating flattening roller and the flattening table top are matched to roll and flatten the ceramic fiber paper; the utility model makes the surface of the ceramic fiber paper blank with rough surface smooth by rolling, improves the selling phase of the ceramic fiber paper, increases the density of the fiber paper blank, reduces the water content by about 5%, improves the tensile force by 20% after drying, improves the product quality, reduces the production cost, saves the electric energy by about 3%, and has certain economic and social benefits; the utility model has simple structure, convenient manufacture and convenient maintenance.
Description
Technical Field
The utility model relates to a ceramic fiber paper flattening device, and belongs to the technical field of ceramic fiber paper production equipment.
Background
The ceramic fiber paper is produced by the following steps: and (3) forming by using a circulating net, then vacuum absorbing water, drying in a drying furnace, cutting, rolling and packaging the dried ceramic fiber paper. The product produced by this process, in particular the fibrous paper above 2 mm, has the following drawbacks:
1. the ceramic fiber paper has rough surface, poor flatness and poor selling phase;
2. the density of the fiber paper is insufficient, and the product quality is poor;
3. the water content of the paper blank after water absorption is about 58%, and the drying energy consumption and the cost are high.
Disclosure of Invention
According to the defects in the prior art, the technical problems to be solved by the utility model are as follows: the ceramic fiber paper flattening device has the advantages that the surface of the ceramic fiber paper blank with the rough surface is flattened through rolling, the density of the fiber paper blank is increased, the water content is reduced, the product quality is improved, and the production cost is reduced.
The ceramic fiber paper flattening device comprises a flattening table top, wherein a net belt is arranged above the flattening table top, circularly moves under the action of a driving assembly and drives ceramic fiber paper to move, the flattening table top is a flattening PP plate, a fixed flattening roller and a reciprocating flattening roller are arranged above the flattening table top, and the fixed flattening roller, the reciprocating flattening roller and the flattening table top are matched to roll and flatten the ceramic fiber paper.
According to the technical scheme, the ceramic fiber paper flattening device is provided, and the ceramic fiber paper is rolled through the cooperation of the fixed flattening roller, the reciprocating flattening roller and the flattening table surface, so that the surface of the ceramic fiber paper is flat, the density of a fiber paper blank is increased, and the water content is reduced.
Preferably, the two ends of the fixed flattening roller are provided with bearings and bearing grooves, the bearings are positioned in the bearing grooves, the lower parts of the bearing grooves are provided with height adjusting devices, and the height positions of the fixed flattening roller can be adjusted through the height adjusting devices.
Further, the two sides of the reciprocating flattening roller are provided with bearings and rails, the bearings reciprocate in the rails, the height adjusting device is arranged below the rails, and two ends of the reciprocating flattening roller are connected with the reciprocating motion device.
Preferably, the reciprocating motion devices are two groups, the two groups of reciprocating motion devices are respectively arranged at the left side and the right side of the flattening table top, the reciprocating motion devices comprise joint bearings, connecting rods and driving output wheels, the reciprocating flattening rollers are connected with one ends of the connecting rods through the joint bearings, the other ends of the connecting rods are eccentrically connected with the driving output wheels, and the driving output wheels are driven by a driving motor and a speed reducer through a transmission assembly.
Further, the height adjusting device comprises a bolt, the bearing groove is arranged at the top of the bolt, the bolt penetrates through the flattening PP plate, nuts are arranged on the upper side and the lower side of the bolt, which are positioned on the flattening PP plate, and the distance between the flattening roller and the flattening PP plate is adjusted by adjusting the position of the nuts on the bolt.
The length of the connecting rod is adjustable, and the stroke of the reciprocating flattening roller can be adjusted by adjusting the length of the connecting rod.
Compared with the prior art, the utility model has the following beneficial effects:
according to the ceramic fiber paper flattening device, the surface of the ceramic fiber paper blank with a rough surface is flattened through rolling, so that the selling phase of ceramic fiber paper is improved, the density of the fiber paper blank is increased, the water content is reduced by about 5%, the tensile force is improved by 20% after drying, and the product quality is improved; meanwhile, the production cost is reduced, the electric energy is saved by about 3 percent, and certain economic and social benefits are achieved; the utility model has simple structure, convenient manufacture and convenient maintenance.
Drawings
FIG. 1 is a front view of the present utility model;
FIG. 2 is a top view of the present utility model;
fig. 3 is a partial enlarged view of the B site in the front view of the present utility model.
In the figure: 1. ceramic fiber paper; 2. a mesh belt; 3. flattening the PP plate; 4. fixing a flattening roller; 5. reciprocating flattening rollers; 6. a bearing; 7. a bearing groove; 8. a track; 9. a knuckle bearing; 10. a connecting rod; 11. driving an output wheel; 12. a bolt; 13. and (3) a nut.
Detailed Description
The utility model will be further illustrated with reference to specific examples.
However, the description of the present utility model is merely an embodiment of a structural or even functional description, and the scope of the claims of the present utility model is not limited by the embodiments described herein.
For example, the embodiments may have various modifications and various forms, and it is to be understood that the scope of the claims of the present utility model includes equivalents capable of realizing the technical idea.
As shown in fig. 1 to 3, the present embodiment is realized by the following technical scheme: the device comprises a flattening table top, wherein a net belt 2 is arranged above the flattening table top, the net belt 2 circularly moves under the action of a driving component and drives ceramic fiber paper 1 to move, the flattening table top is a flattening PP plate 3, the surface of the flattening PP plate 3 is flat, smooth and high in smoothness, and the machining error of the flattening PP plate 3 is not more than 0.2 mm; a fixed flattening roller 4 and a reciprocating flattening roller 5 are arranged above the flattening table top, and the fixed flattening roller 4, the reciprocating flattening roller 5 and the flattening table top are matched to roll and flatten the ceramic fiber paper 1; the surface of the two flattening rollers is subjected to chromium plating treatment, and the surface smoothness is high.
In this embodiment, the two ends of the fixed flattening roller 4 are provided with a bearing 6 and a bearing groove 7, the bearing 6 is positioned in the bearing groove 7, a height adjusting device is arranged below the bearing groove 7, and the height position of the fixed flattening roller 4 can be adjusted through the height adjusting device; the two sides of the reciprocating flattening roller 5 are provided with bearings and a track 8, the bearings reciprocate in the track 8, a height adjusting device is arranged below the track 8, two ends of the reciprocating flattening roller 5 are connected with a reciprocating device, and the reciprocating device drives the reciprocating flattening roller 5 to reciprocate; the reciprocating devices are divided into two groups, the two groups of reciprocating devices are respectively arranged at the left side and the right side of the flattening table top, each reciprocating device comprises a joint bearing 9, a connecting rod 10 and a driving output wheel 11, the reciprocating flattening roller 5 is connected with one end of the connecting rod 10 through the joint bearing 9, the other end of the connecting rod 10 is eccentrically connected with the driving output wheel 11, the driving output wheel 11 is driven by a driving motor and a speed reducer through a chain transmission mechanism, the driving motor is provided with a frequency converter, and the rotating speed can be adjusted, so that the moving speed of the reciprocating flattening roller 5 can be adjusted; the length of the connecting rod 10 is adjustable, and the stroke of the reciprocating flattening roller 5 can be adjusted by adjusting the length of the connecting rod 10. The height adjusting device comprises a bolt 12, the bearing groove 7 is arranged at the top of the bolt 12, the bolt 12 penetrates through the flattening PP plate 3, nuts 13 are arranged on the upper side and the lower side of the flattening PP plate 3 on the bolt 12, and the distance between the flattening roller and the mesh belt is adjusted by adjusting the positions of the nuts 13 on the bolt 12.
The fixed flattening roller 4 and the reciprocating flattening roller 5 can independently operate and can be adjusted according to the quality parameter requirements of products, and when the two flattening rollers are used simultaneously, the produced ceramic fiber paper has high density and a smooth paper surface; when only the reciprocating flattening roller 5 is used, the density of the produced ceramic fiber paper is medium, and the paper surface is flat; when only the fixed flattening roller 4 is used, only the paper surface is flattened, and the produced ceramic fiber paper has low density.
The working principle of the utility model is as follows: according to the thickness and density of the ceramic fiber paper to be produced by a user, a height adjusting device is measured and adjusted by a feeler gauge, so that the distance from a reciprocating flattening roller 5 and a fixed flattening roller 4 to a net belt is proper, a ceramic fiber paper blank with the water content of 58% passing through the previous procedure moves to a flattening table surface under the drive of the net belt 2, and the ceramic fiber paper blank with the rough surface is flattened by rolling through the reciprocating flattening roller 5 and the fixed flattening roller 4; the density of the fiber paper blank is increased, the water content is reduced by about 5 percent, and then the next working procedure is carried out.
Of course, the foregoing is merely preferred embodiments of the present utility model and is not to be construed as limiting the scope of the embodiments of the present utility model. The present utility model is not limited to the above examples, and those skilled in the art will appreciate that the present utility model is capable of equally varying and improving within the spirit and scope of the present utility model.
Claims (7)
1. The utility model provides a ceramic fiber paper flattening device, its characterized in that includes the mesa that flattens, and the mesa top that flattens is equipped with guipure (2), and guipure (2) are cyclic motion and drive ceramic fiber paper (1) motion under drive assembly's effect, and the mesa top that flattens is equipped with fixed flattening roller (4) and reciprocal flattening roller (5).
2. The ceramic fiber paper flattening device according to claim 1, wherein bearings (6) and bearing grooves (7) are arranged at two ends of the fixed flattening roller (4), the bearings (6) are positioned in the bearing grooves (7), and a height adjusting device capable of adjusting the height position of the fixed flattening roller (4) is arranged below the bearing grooves (7).
3. The ceramic fiber paper flattening device according to claim 2, wherein bearings and rails (8) are arranged on two sides of the reciprocating flattening roller (5), the bearings reciprocate in the rails (8), a height adjusting device is arranged below the rails (8), and two ends of the reciprocating flattening roller (5) are connected with the reciprocating motion device.
4. The ceramic fiber paper flattening device according to claim 3, wherein the two groups of reciprocating motion devices are respectively arranged at the left side and the right side of the flattening table top, each reciprocating motion device comprises a joint bearing (9), a connecting rod (10) and a driving output wheel (11), the reciprocating flattening roller (5) is connected with one end of the connecting rod (10) through the joint bearing (9), the other end of the connecting rod (10) is eccentrically connected with the driving output wheels (11), and the driving output wheels (11) are driven by a driving motor and a speed reducer through a transmission assembly.
5. The ceramic fiber paper flattening device according to claim 1 or 4, wherein the flattening table top is a flattening PP plate (3).
6. A ceramic fiber paper flattening device according to claim 2 or 3, wherein the height adjusting device comprises a bolt (12), the bearing groove (7) is arranged at the top of the bolt (12), the bolt (12) penetrates through the flattening PP plate (3), and nuts (13) are arranged on the bolt (12) and are arranged on the upper side and the lower side of the flattening PP plate (3).
7. The ceramic fiber paper flattening apparatus according to claim 4, wherein the length of the connecting rod (10) is adjustable.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322382100.2U CN220681803U (en) | 2023-09-01 | 2023-09-01 | Ceramic fiber paper flattening device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322382100.2U CN220681803U (en) | 2023-09-01 | 2023-09-01 | Ceramic fiber paper flattening device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220681803U true CN220681803U (en) | 2024-03-29 |
Family
ID=90406991
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202322382100.2U Active CN220681803U (en) | 2023-09-01 | 2023-09-01 | Ceramic fiber paper flattening device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220681803U (en) |
-
2023
- 2023-09-01 CN CN202322382100.2U patent/CN220681803U/en active Active
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