CN220680388U

CN220680388U - Rust removal equipment with collection function

Info

Publication number: CN220680388U
Application number: CN202322096257.9U
Authority: CN
Inventors: 陈九昌
Original assignee: Jiangsu Jiuchang Machinery Co ltd
Current assignee: Jiangsu Jiuchang Machinery Co ltd
Priority date: 2023-08-07
Filing date: 2023-08-07
Publication date: 2024-03-29
Anticipated expiration: 2033-08-07

Abstract

The utility model discloses a rust removing device with a collecting function, which comprises a base and a rust removing box fixedly arranged at the upper end of the base, wherein the rust removing box is in a left-right penetrating design and also comprises rust removing mechanisms symmetrically arranged on the inner wall of the rust removing box and used for removing rust of a polishing pipeline, an electromagnetic rail which is in butt joint with the rust removing box is transversely arranged at the upper end of the base, a motor seat is movably arranged at the upper end of the electromagnetic rail, a motor is fixedly connected at the upper end of the motor seat, a clamp for clamping and fixing the pipeline is fixedly connected at the power end of the motor, the collecting box is fixedly connected at the upper end of the rust removing box, the collecting box is communicated with the inner wall of the rust removing box through a pipeline, and an air exhaust fan communicated with an inner cavity is fixedly connected at the outer side of the collecting box. The utility model conveys the pipeline into the rust removing box while rotating, utilizes the rust removing mechanism to carry out more comprehensive rust removing operation on the surface of the pipeline, saves labor, has high rust removing efficiency and relatively better rust removing effect, and can collect rust generated by rust removing, thereby avoiding polluting devices and external air.

Description

Rust removal equipment with collection function

Technical Field

The utility model relates to the field of rust removal processing, in particular to a rust removal device with a collection function.

Background

The pipe is the material used for making the pipe fitting. Different pipes are needed for different pipes, and the quality of the pipes is directly determined by the quality of the pipes. The multipurpose pipe materials such as construction engineering, power plant, chemical plant and the like have the implementation standard GB/T5310; for high pressure boilers: there is an execution standard GB/T8163; seamless steel pipe for transporting fluid: there is an execution standard GB3087; seamless steel pipe for low-pressure boiler: there is an execution standard GB/T9948; seamless steel pipe for petroleum cracking: there is an execution standard GB/T14976; the stainless steel seamless steel tube for fluid transportation is made of alloy, carbon steel and stainless steel.

The pipeline needs to be subjected to rust removal operation on the surface during production and processing, wherein the most used method is mechanical rust removal at present, a mechanical tool is adopted to perform rust removal treatment on the steel pipe, and the surface of the steel pipe is rubbed by a rust removal steel wire brush, so that the rust removal effect is achieved. However, the existing mechanical rust removing device still has the following technical defects in use: on the one hand, polishing the steel plate through manual control polishing equipment is lower in polishing efficiency, polishing is not comprehensive enough, meanwhile, the existing polishing equipment cannot timely uniformly collect the polished chips, and therefore chips can be fully distributed on a rust removal table, and cleaning is troublesome.

Disclosure of Invention

The utility model designs the rust removing equipment with the collecting function, so as to solve the technical problems in the background technology, and provides the following technical scheme:

the utility model provides a rust cleaning equipment with collect function, includes the base and fixedly set up in the rust cleaning case of base upper end, runs through the design about the rust cleaning case, still including the symmetry set up in rust cleaning incasement wall be used as the rust cleaning mechanism to the pipeline rust cleaning of polishing, the base upper end transversely is provided with the electromagnetism rail of butt joint in the rust cleaning case, electromagnetism rail upper end movable mounting has the motor cabinet, motor cabinet upper end fixedly connected with motor, and motor power end fixedly connected with presss from both sides the anchor clamps of getting the fixation to the pipeline, rust cleaning case upper end fixedly connected with collection box, the collection box passes through pipeline intercommunication rust cleaning incasement wall, the collection box outside still fixedly connected with intercommunication inner chamber's air extraction fan.

Preferably, the rust removing mechanism comprises a mounting frame fixedly connected to the inner wall of the rust removing box, an electric push rod is fixedly connected to the outer side of the mounting frame, a mounting plate is fixedly connected to the power end of the electric push rod, a polishing roller for removing rust on the surface of a polishing pipeline is rotationally connected to the outer side of the mounting plate, and a motor for driving the polishing roller to rotate is fixedly connected to the other side of the mounting plate.

Preferably, the motor cabinet bottom fixedly connected with electromagnetism piece, the rust cleaning case outside is fixedly provided with the switch group that switch and PLC controller constitute, and electromagnetic controller electricity drive electromagnetism piece is along the last lateral shifting of electromagnetic rail.

Preferably, the clamp comprises a connecting plate, a spring telescopic rod is uniformly arranged on the outer side of the connecting plate, and a clamping frame which is clamped in a polishing pipeline is fixedly connected to the outer side end of the spring telescopic rod.

Preferably, the screw thread on the outer side of the clamping frame is connected with a threaded rod in a penetrating manner, and the inner side end of the threaded rod extends to the inner side of the clamping frame and is fixedly connected with an extrusion block.

Preferably, the spring telescopic rod is in a contracted state in a default state.

Preferably, the top of the inner cavity of the rust removing box is provided with a collecting plate, the upper end of the collecting plate is fixedly connected with the inner wall of the rust removing box through a bracket, the upper end of the collecting plate is also communicated with the bottom of a pipeline, and the bottom of the collecting plate is uniformly provided with a suction nozzle communicated with the inside.

Compared with the prior art, the utility model has the beneficial effects that:

the adjustable clamp is convenient to clamp pipelines with different diameters, the electromagnetic rail structure is utilized to realize conveying and the motor outside the clamp is utilized to realize rotation, so that the pipeline is conveyed into the rust removing box while rotating, the surface of the pipeline is subjected to more comprehensive rust removing operation by the rust removing mechanism, the labor is saved, the rust removing efficiency is high, and the rust removing effect is relatively better; in addition, the rust removing device can also collect rust generated by rust removing through the collecting box matched with the pipeline and the air exhaust fan in the rust removing process, so that the pollution to the device and the external air is avoided, the practical effect is obviously improved, and the market popularization and use prospect is met.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic side view of the rust removing box structure of the utility model;

FIG. 3 is a schematic side view of the clamp structure of the present utility model.

In the figure: the device comprises a 1-base, a 2-rust removing box, a 3-electromagnetic rail, a 4-rust removing mechanism, a 401-mounting frame, a 402-electric push rod, a 403-mounting plate, a 404-grinding roller, a 5-motor base, a 501-electromagnetic block, a 502-switch group, a 6-motor, a 7-clamp, a 701-connecting plate, a 702-spring telescopic rod, a 703-clamping frame, a 704-threaded rod, a 705-extrusion block, an 8-collecting box, a 9-pipeline, a 901-collecting plate, a 902-bracket, a 903-suction nozzle, a 10-suction fan and a 11-grinding pipeline.

Detailed Description

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Referring to fig. 1-3, a rust removing device with collection function, including base 1 and fixed rust removing box 2 that sets up in base 1 upper end, rust removing box 2 runs through the design about, still including the symmetry set up in rust removing box 2 inner wall be used as to the rust removing mechanism 4 of polishing pipeline 11 rust removal, base 1 upper end transversely is provided with the electromagnetism rail 3 of butt joint in rust removing box 2, the movable mounting in electromagnetism rail 3 upper end has motor cabinet 5, motor cabinet 5 upper end fixedly connected with motor 6, and motor 6 power end fixedly connected with presss from both sides anchor clamps 7 of getting fixed to polishing pipeline 11, rust removing mechanism 4 includes the mounting bracket 401 of fixedly connected with rust removing box 2 inner wall, the mounting bracket 401 outside fixedly connected with electric putter 402, and electric putter 402 power end fixedly connected with mounting panel 403, the mounting panel 403 outside rotation is connected with the grinding roller 404 to polishing pipeline 11 surface rust removal, and the motor 405 of mounting panel 403 opposite side still fixedly connected with drive grinding roller 404 rotation. The bottom of the motor base 5 is fixedly connected with an electromagnetic block 501, a switch group 502 consisting of a switch and a PLC (programmable logic controller) is fixedly arranged on the outer side of the rust removing box 2, and the electromagnetic controller electrically drives the electromagnetic block 501 to transversely move along the electromagnetic rail 3. The clamp 7 comprises a connecting plate 701, a spring telescopic rod 702 is uniformly arranged on the outer side of the connecting plate 701, and a clamping frame 703 clamped in the polishing pipeline 11 is fixedly connected to the outer side end of the spring telescopic rod 702. The outside screw thread of card frame 703 is connected with threaded rod 704 throughout, and threaded rod 704 inboard end extends to card frame 703 inside and fixedly connected with extrusion piece 705. The spring telescoping rod 702 is in a contracted state by default.

Based on the above connection structure, when the polishing device is used, the polishing pipeline 11 is butted on the clamp 7 in advance, specifically, a plurality of groups of clamping frames 703 are clamped on the outer side of the tail end of the polishing pipeline 11, the clamping frames 703 can be adjusted by using the spring telescopic rods 702 according to the polishing pipelines 11 with different diameters, after the clamping is completed, the clamping frames 703 are extruded and fixed on the polishing pipeline 11 by the extrusion pressing blocks 705 under the threaded rods 704 in a threaded rotation manner, and then the polishing pipeline 11 is fixedly installed on the outer side of the clamp 7. Meanwhile, according to the diameter of the polishing pipeline, the electric push rod 402 can push and adjust the distance between the two groups of polishing rollers 404, so that the polishing rollers can contact the outer wall of the polishing pipeline 11 to perform polishing and rust removing operations. The electromagnetic block 501 is electrically driven by the PLC to drive the motor base 5 to transversely slide along the electromagnetic rail 3, so that the polishing pipeline 11 connected with the power end of the motor 6 at the upper end of the motor base 5 is driven to transversely move between the butt joint polishing mechanisms 4, the motor 6 is started to drive the polishing pipeline 11 clamped by the clamp 7 to rotate, the polishing pipeline 11 is further rotated in the transverse moving process, the moving speed of the polishing pipeline 11 is adjusted, the polishing mechanism 4 can polish the pipeline comprehensively and automatically, unnecessary human participation is not needed, and the polishing efficiency and the polishing effect are obviously improved.

The upper end of the rust removing box 2 is fixedly connected with a collecting box 8, the collecting box 8 is communicated with the inner wall of the rust removing box 2 through a pipeline 9, and the outer side of the collecting box 8 is fixedly connected with an air exhaust fan 10 communicated with an inner cavity. The top of the inner cavity of the rust removing box 2 is provided with a collecting plate 901, the upper end of the collecting plate 901 is fixedly connected with the inner wall of the rust removing box 2 through a bracket 902, the upper end of the collecting plate 901 is also communicated with the bottom of a pipeline 9, and the bottom of the collecting plate 901 is uniformly provided with a suction nozzle 903 which is communicated with the inside.

Based on the connection structure, in the polishing process, the air suction fan 10 is started to suck air through the external switch, the air suction fan 10 is matched with the connected collecting plate 901 and the suction nozzle 902 at the bottom through the pipeline 9, rust generated by polishing is sucked and temporarily stored in the collecting box 8, and the rust collected in the collecting box 8 is uniformly cleaned by opening the door plate of the collecting box 8, so that pollution to a device and external air is avoided.

In the description of the present utility model, it should be understood that the terms "orientation" or "positional relationship" are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and to simplify the description, rather than to indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the utility model.

Claims

1. Derusting equipment with collection function, including base (1) and fixed set up in derusting case (2) of base (1) upper end, run through the design about derusting case (2), still including the symmetry set up in derusting case (2) inner wall be used as derusting mechanism (4) to the pipeline (11) rust cleaning of polishing, a serial communication port, base (1) upper end transversely is provided with electromagnetic rail (3) in butt joint in derusting case (2), electromagnetic rail (3) upper end movable mounting has motor cabinet (5), motor cabinet (5) upper end fixedly connected with motor (6), and motor (6) power end fixedly connected with presss from both sides anchor clamps (7) of getting the fixed to polishing pipeline (11), derusting case (2) upper end fixedly connected with collection box (8), collection box (8) are through pipeline (9) intercommunication derusting case (2) inner wall, collection box (8) outside still fixedly connected with air bleed (10) of intercommunication inner chamber.

2. The derusting equipment with the collection function according to claim 1, wherein the derusting mechanism (4) comprises a mounting frame (401) fixedly connected to the inner wall of the derusting box (2), an electric push rod (402) is fixedly connected to the outer side of the mounting frame (401), a mounting plate (403) is fixedly connected to the power end of the electric push rod (402), a polishing roller (404) for derusting the surface of the polishing pipeline (11) is rotatably connected to the outer side of the mounting plate (403), and a motor (405) for driving the polishing roller (404) to rotate is fixedly connected to the other side of the mounting plate (403).

3. The derusting equipment with the collection function according to claim 2, wherein an electromagnetic block (501) is fixedly connected to the bottom of the motor base (5), a switch group (502) consisting of a switch and a PLC (programmable logic controller) is fixedly arranged on the outer side of the derusting box (2), and the electromagnetic block (501) is driven by the electromagnetic controller to transversely move along the electromagnetic rail (3).

4. The derusting equipment with the collection function according to claim 3, wherein the clamp (7) comprises a connecting plate (701), spring telescopic rods (702) are uniformly arranged on the outer side of the connecting plate (701), and clamping frames (703) clamped in the polishing pipeline (11) are fixedly connected to the outer side ends of the spring telescopic rods (702).

5. The derusting equipment with the collection function according to claim 4, wherein the outer side of the clamping frame (703) is in threaded penetrating connection with a threaded rod (704), and the inner side end of the threaded rod (704) extends into the clamping frame (703) and is fixedly connected with a squeezing block (705).

6. The apparatus for removing rust with a collecting function according to claim 5, wherein the spring telescoping rod (702) is in a contracted state by default.

7. The derusting equipment with the collection function according to claim 6, wherein a collection plate (901) is arranged at the top of an inner cavity of the derusting box (2), the upper end of the collection plate (901) is fixedly connected with the inner wall of the derusting box (2) through a support (902), the upper end of the collection plate (901) is further communicated with the bottom of the pipeline (9), and suction nozzles (903) communicated with the inside are uniformly arranged at the bottom of the collection plate (901).