CN220679352U - Cleaning device for reducing casting sand residue - Google Patents
Cleaning device for reducing casting sand residue Download PDFInfo
- Publication number
- CN220679352U CN220679352U CN202322362130.7U CN202322362130U CN220679352U CN 220679352 U CN220679352 U CN 220679352U CN 202322362130 U CN202322362130 U CN 202322362130U CN 220679352 U CN220679352 U CN 220679352U
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- cleaning box
- motor
- cleaning
- cleaning device
- casting
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- 238000004140 cleaning Methods 0.000 title claims abstract description 88
- 238000005266 casting Methods 0.000 title claims abstract description 55
- 239000004576 sand Substances 0.000 claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000003466 welding Methods 0.000 claims description 11
- 239000002699 waste material Substances 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 239000002991 molded plastic Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 7
- 239000007921 spray Substances 0.000 abstract description 6
- 238000011010 flushing procedure Methods 0.000 abstract description 3
- 239000000428 dust Substances 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 9
- 238000007664 blowing Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The utility model discloses a cleaning device for reducing casting sand residues, which comprises a cleaning box, wherein a first motor is fixedly arranged at the bottom of the cleaning box through bolts, and an installation plate is fixedly connected with the output end of the first motor through the cleaning box; according to the utility model, the first motor is started to drive the mounting plate to rotate, the casting clamped on the mounting plate is driven to rotate, then the second motor on the support is started, the output end of the second motor is driven to drive the screw rod to rotate, and the threaded sleeve drives the water inlet pipe to move along the surface of the screw rod, so that the circular arc pipe arranged in the cleaning box is enabled to synchronously lift along with the water inlet pipe, the stability of lifting of the circular arc pipe is kept by adopting the guide blocks and the guide grooves, cleaning water is sprayed out by a plurality of high-pressure spray heads arranged on the inner side surface of the circular arc pipe, lifting type spraying sand removal of the casting on the mounting plate is realized, and compared with a cleaning device of the brush roller and the sand suction pipe, on one hand, both hands of workers are liberated, and on the other hand, fine sand and dust attached to the surface of the casting are integrally flushed out in a flushing mode.
Description
Technical Field
The utility model relates to the technical field of casting cleaning, in particular to a cleaning device for reducing casting sand residues.
Background
The casting is a metal molding object obtained by various casting methods, namely, smelted liquid metal is poured into a casting mould prepared in advance by pouring, injection, suction or other casting methods, the casting is cooled and then polished to obtain the object with a certain shape, size and performance, sand sticking can remain in the inner cavity of the casting after the casting is processed, manual cleaning is usually carried out on the sand sticking of the inner cavity of the casting at present, the cleaning is complicated, the labor force is increased, and the working efficiency is reduced.
Among the prior art, patent number CN217315760U discloses a foundry goods inner chamber sand bonding cleaning device, including the collecting vessel, peg graft in the inside top of collecting vessel has the holding ring, and the top fixedly connected with limiting plate of holding ring, the top fixedly connected with air pump of limiting plate, and the air pump top is connected with the sand suction pipe, the movable mounting disc that has cup jointed on the one end of air pump is kept away from to the sand suction pipe, the top fixedly connected with motor of mounting disc, the pivot that the motor below was equipped with is rotated and is installed in the inside of mounting disc, and the connecting axle has been placed to the below of pivot, equal fixedly connected with ring flange of connecting axle and pivot opposite end, and the ring flange is connected, the brush roller of connecting axle lower extreme fixedly connected with, the foundry goods body has been placed in the left side of collecting vessel, brush roller and sand suction pipe peg graft in the foundry goods body inside, be convenient for better foundry goods inner chamber sand bonding of foundry goods is automatic clearance and is collected, reduces the manpower, increases work efficiency.
Above-mentioned scheme adopts brush roller and sand suction pipe to peg graft inside the foundry goods body, and the sand bonding of the foundry goods inner chamber of being convenient for better is automatic clear up and is collected, reduces the manpower, increases work efficiency, but because the cleaning device of brush roller and sand suction pipe still need adopt artifical portable operation, receive long-time cleaning device's influence of taking, staff's arm extremely easily takes place tiredly, probably has the inside sand bonding of foundry goods clean long-time, the heavy and incomplete condition of sand bonding clearance of labor burden.
Therefore, the cleaning device for reducing the casting sand residue has the advantages of thoroughly cleaning the casting and further reducing manpower, and further solves the problems in the prior art.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides a cleaning device for reducing casting sand residues.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: reduce cleaning device of incomplete sand of foundry goods, including the cleaning box, the bottom of cleaning box has first motor through bolt fixed mounting, and first motor output runs through cleaning box fixedly connected with and lays the dish, the top surface of installing the dish encircles the welding and has a plurality of perpendicular pieces, and equal threaded connection has the screw post on every perpendicular piece, loudspeaker anchor clamps are installed to the one end cover of screw post, and the integrative antiskid arch that moulds plastics of concave surface of loudspeaker anchor clamps, the upper portion side welding of cleaning box has the support, and the top of support has the second motor through bolt fixed mounting, the second motor output runs through support fixedly connected with screw rod, and the surface threaded connection of screw rod has the thread bush, the outer wall welding of thread bush has the inlet tube, and the one end cover of inlet tube is equipped with the hose to the other end of inlet tube stretches into the cleaning box intercommunication and has the circular arc pipe, a plurality of high-pressure shower nozzles are installed to the medial surface of circular arc pipe, and the lateral surface welding of circular arc pipe has the guide block, the guide way has been seted up to the guide way to the inner wall of the box, and guide way and the guide block sliding connection of circular arc pipe, the lower surface of cleaning box has waste bin and waste bin welded connection.
As a further description of the above technical solution: one side of clearance case deviates from the support rigid coupling has the air heater, and the air outlet department intercommunication of air heater has the hot-blast main, the one end of hot-blast main runs through clearance case intercommunication and has hot-blast cover, and the hot-blast cover is convex structure, the air outlet is seted up to the concave surface of hot-blast cover, and the convex surface of hot-blast cover and clearance incasement wall welding.
As a further description of the above technical solution: the upper surface of the cleaning box is provided with a yielding port with a strip-shaped structure corresponding to the water inlet pipe.
As a further description of the above technical solution: the arc tube is welded with two guide blocks facing one side of the inner wall of the cleaning box, two guide grooves are formed in the inner wall of the cleaning box corresponding to the guide blocks, the sections of the guide grooves are of U-shaped structures, and the guide blocks are of rectangular structures.
As a further description of the above technical solution: the outer wall surface of the cleaning box is welded with two supports, one support is connected with the second motor, and the other support is connected with the bottom of the screw rod through a bearing seat.
As a further description of the above technical solution: one end of the hose is connected with an external water supply pipe, and a pressurizing pump is arranged on the external water supply pipe.
As a further description of the above technical solution: the connecting groove is formed in one end of the horn clamp corresponding to the threaded column, the connecting groove is bonded with the threaded column through glue solution, and a knob is fixed at one end, far away from the horn clamp, of the threaded column.
The utility model has the following beneficial effects:
according to the utility model, the first motor is started to drive the mounting plate to rotate, so that the casting clamped on the mounting plate is driven to rotate, then the second motor on the support is started, the output end of the second motor is driven to drive the screw rod to rotate, the threaded sleeve drives the water inlet pipe to move along the surface of the screw rod, the circular arc pipe arranged in the cleaning box is enabled to synchronously lift along with the water inlet pipe, the guide block and the guide groove are adopted to keep the lifting stability of the circular arc pipe, cleaning water is sprayed out by a plurality of high-pressure spray heads arranged on the inner side surface of the circular arc pipe, lifting type spray sand removal of the casting on the mounting plate is realized, and compared with a cleaning device of the brush roller and the sand suction pipe, on the one hand, fine sand and dust attached to the surface of the casting are integrally flushed out in a flushing mode, so that the cleaning sufficiency of casting residual sand is improved, meanwhile, the threaded column in threaded connection on the vertical block is rotated, the threaded column is driven to push a horn clamp connected with one end of the casting to be close to the casting, the convex arranged uniformly on the concave surface of the horn clamp is enabled to be firmly connected with the side surface of the casting, and the deformation performance of the rubber horn clamp is kept firmly connected with the casting, so that the lifting type of the casting is favorable for lifting and stable degree of inflation cleaning and cleaning;
according to the utility model, the casting drying mechanism is composed of the air heater, the hot air cover and the hot air pipe, the air heater fixedly arranged on the outer wall surface of the cleaning box is started to enable the air heater to guide hot air into the hot air pipe from the air outlet, and the hot air pipe is led into the circular arc-shaped hot air cover fixedly connected to the inner wall of the cleaning box, so that hot air blown out of the hot air cover dries the casting in a rotating state on the mounting plate, on one hand, moisture remained on the surface of the washed casting can be dried, and on the other hand, stubborn sand remained on the surface of the casting can be further removed in a blowing mode.
Drawings
FIG. 1 is a schematic view of a cleaning apparatus for reducing sand residue in castings according to the present utility model;
FIG. 2 is a top view of a cleaning apparatus for reducing sand residue in castings according to the present utility model;
FIG. 3 is a schematic view showing the structure of a placing plate of the cleaning device for reducing casting sand residues.
Legend description:
1. a cleaning box; 2. a first motor; 3. an Fangpan; 4. a waste discharge hopper; 5. an air heater; 6. a hot air cover; 7. a hot air pipe; 8. a support; 9. a second motor; 10. a hose; 11. a water inlet pipe; 12. a thread sleeve; 13. a screw; 14. a circular arc tube; 15. a guide groove; 16. a guide block; 17. a high pressure nozzle; 18. a vertical block; 19. a threaded column; 20. a horn clamp; 21. a non-slip bump.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
According to an embodiment of the utility model, a cleaning device for reducing casting sand residue is provided.
The utility model will be further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-3, the cleaning device for reducing casting sand residue according to the embodiment of the utility model comprises a cleaning box 1, a first motor 2 is fixedly arranged at the bottom of the cleaning box 1 through bolts, a mounting plate 3 is fixedly connected with the output end of the first motor 2 through the cleaning box 1, a plurality of vertical blocks 18 are welded around the top surface of the mounting plate 3, each vertical block 18 is in threaded connection with a threaded column 19, a horn clamp 20 is sleeved at one end of the threaded column 19, a non-slip bump 21 is integrally molded on the concave surface of the horn clamp 20, a support 8 is welded on the side surface of the upper part of the cleaning box 1, a second motor 9 is fixedly arranged at the top of the support 8 through bolts, a screw 13 is fixedly connected with the output end of the second motor 9 through the support 8, a threaded sleeve 12 is connected with the surface of the screw 13, the outer wall of the thread sleeve 12 is welded with a water inlet pipe 11, one end of the water inlet pipe 11 is sleeved with a hose 10, the other end of the water inlet pipe 11 extends into the cleaning box 1 and is communicated with an arc pipe 14, the inner side surface of the arc pipe 14 is provided with a plurality of high-pressure spray heads 17, the outer side surface of the arc pipe 14 is welded with a guide block 16, the inner wall of the cleaning box 1 is provided with a guide groove 15, the guide groove 15 is in sliding connection with the guide block 16 of the arc pipe 14, the lower surface of the cleaning box 1 is welded with a waste discharge hopper 4, the waste discharge hopper 4 is communicated with the cleaning box 1, the first motor 2 and the second motor 9 are used only without improving the structure and the function of the cleaning box, the setting mode, the installation mode and the electric connection mode of the cleaning box are only required by debugging operation according to the requirements of the use instruction of the cleaning box 1, and the cleaning box is not repeated, the first motor 2 and the second motor 9 are respectively provided with a control switch matched with the first motor 2 and the second motor 9, the installation positions of the control switches are selected according to actual use requirements, and the operation control can be conveniently carried out by operators;
in one embodiment, the air heater 5 is fixedly connected to one side of the cleaning box 1, which is away from the support 8, and the air outlet of the air heater 5 is communicated with the hot air pipe 7, one end of the hot air pipe 7 penetrates through the cleaning box 1 and is communicated with the hot air cover 6, the hot air cover 6 is in a circular arc structure, the air outlet is formed in the concave surface of the hot air cover 6, the convex surface of the hot air cover 6 is welded with the inner wall of the cleaning box 1, the air heater 5 fixedly installed on the outer wall surface of the cleaning box 1 is started, the hot air is promoted to be led into the hot air pipe 7 from the air outlet, and the circular arc hot air cover 6 fixedly connected to the inner wall of the cleaning box 1 is led into the hot air pipe 7 by the hot air pipe 7, so that hot air blown by the hot air cover 6 can dry the castings in a rotating state on the placing tray 3, on one hand, the residual moisture on the surfaces of the castings after flushing can be dried, on the other hand, the residual refractory sand on the surfaces of the castings can be further removed in a blowing mode, the hot air blower 5 is provided with a control switch, and a wire is connected with an external power supply, the principle of the hot air blower 5 is a known technology, and mature product exists, and therefore no further explanation is made.
In one embodiment, the upper surface of the cleaning box 1 is provided with a yielding port with a strip-shaped structure corresponding to the water inlet pipe 11, and the lifting movement of the water inlet pipe 11 is facilitated through the arrangement of the yielding port.
In one embodiment, two guide blocks 16 are welded on one surface of the circular arc tube 14 facing the inner wall of the cleaning box 1, two guide grooves 15 are formed in the inner wall of the cleaning box 1 corresponding to the guide blocks 16, the sections of the guide grooves 15 are in a U-shaped structure, the guide blocks 16 are in a rectangular structure, and the guide grooves 15 and the guide blocks 16 are in sliding connection so as to maintain the lifting stability of the circular arc tube 14.
In one embodiment, two supports 8 are welded on the outer wall surface of the cleaning box 1, one support 8 is connected with the second motor 9, the other support 8 is connected with the bottom of the screw 13 through a bearing seat, and a mounting structure can be provided for the second motor 9 and the screw 13 through the arrangement of the supports 8.
In one embodiment, one end of the hose 10 is connected to an external water supply pipe, and a pressurizing pump is provided on the external water supply pipe, so that the water inlet pipe 11 is moved up and down by the arrangement of the hose 10.
In one embodiment, a connecting groove is formed at one end of the horn clamp 20 corresponding to the threaded column 19, the connecting groove is bonded with the threaded column 19 through glue solution, a knob is fixed at one end of the threaded column 19 far away from the horn clamp 20, and the reliability of connection between the horn clamp 20 and the threaded column 19 can be maintained through the arrangement of the connecting groove and the glue solution.
Working principle:
when the device is used, firstly, a casting (a main speed reducer shell) is placed on the placing disc 3 of the cleaning box 1, the threaded column 19 in threaded connection with the vertical block 18 is rotated, the threaded column 19 is driven to push the horn clamp 20 connected with one end of the threaded column to approach the casting, the anti-slip protrusions 21 uniformly arranged on the concave surface of the horn clamp 20 are firmly connected with the side surface of the casting, the deformation performance of the rubber horn clamp 20 is adopted to be reliably connected with the casting, the clamping of the casting is realized, when cleaning is carried out, the first motor 2 is started to drive the installation disc 3 to rotate, the casting clamped on the installation disc 3 is driven to rotate, then the second motor 9 on the support 8 is started, the output end of the second motor 9 is driven to drive the screw 13 to rotate, the threaded sleeve 12 drives the water inlet pipe 11 to move along the surface of the screw 13, the circular arc pipe 14 arranged in the cleaning box 1 is enabled to follow the water inlet pipe 11 to synchronously lift, the circular arc pipe 14 is kept to lift by adopting the guide block 16 and the guide groove 15, the cleaning water is enabled to be reliably connected with the side surface of the casting, the plurality of high-pressure spray heads 17 arranged on the inner side surface of the circular arc pipe 14, the lifting spray sand on the installation disc 3 is realized, when the casting is cleaned, the second motor 2 is started to drive the installation disc 3 to rotate, the second motor 9 is driven to drive the air inlet sand on the inner surface of the casting 6 to be cleaned, and the residual sand is further cleaned, and the residual sand is blown into the inner surface of the air 5 is further in a state by the circular air duct 6, and is enabled to be dried, and the inner surface of the air duct 6 is further cleaned, and is further cleaned.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (7)
1. Reduce cleaning device of foundry goods incomplete sand, including cleaning box (1), its characterized in that: the utility model discloses a cleaning box, including cleaning box (1), screw rod (13) and hose (14) are installed in the top of cleaning box (1), cleaning box (1) has first motor (2) through bolt fixed mounting, and cleaning box (1) fixedly connected with lays dish (3) are run through to first motor (2) output, the top surface of laying dish (3) encircles the welding and has a plurality of perpendicular piece (18), and all threaded connection has screw column (19) on every perpendicular piece (18), loudspeaker anchor clamps (20) are installed to the one end cover of screw column (19), and the concave surface of loudspeaker anchor clamps (20) is integrative to be moulded plastics and is had non-slip raised (21), cleaning box (1)'s upper portion side welding has support (8), and the top of support (8) has second motor (9) through bolt fixed mounting, second motor (9) output runs through support (8) fixedly connected with screw rod (13), and the surface threaded connection of screw rod (13) has thread bush (12), the outer wall welding of thread bush (12) has inlet tube (11), and the one end cover of inlet tube (11) is equipped with (10) to the other end cover of inlet tube (11) stretches into cleaning box (1), and is equipped with hose (14) and is equipped with guide tube (16) and the guide tube (14) is equipped with the guide slot (16), and guide groove (15) and guide block (16) sliding connection of circular arc pipe (14), the lower part surface welding of clearance case (1) has waste discharge fill (4), and waste discharge fill (4) and clearance case (1) intercommunication.
2. The cleaning device for reducing sand residue in castings according to claim 1, wherein: one side rigid coupling that clearance case (1) deviates from support (8) has air heater (5), and the air outlet department intercommunication of air heater (5) has hot-blast main (7), the one end of hot-blast main (7) runs through clearance case (1) intercommunication has hot-blast cover (6), and hot-blast cover (6) are convex structure, the air outlet is seted up to the concave surface of hot-blast cover (6), and the convex surface of hot-blast cover (6) and clearance case (1) inner wall welding.
3. The cleaning device for reducing sand residue in castings according to claim 1, wherein: the upper surface of the cleaning box (1) is provided with a yielding port with a strip-shaped structure corresponding to the water inlet pipe (11).
4. The cleaning device for reducing sand residue in castings according to claim 1, wherein: the arc tube (14) has two guide blocks (16) towards the one side welding of cleaning box (1) inner wall, two guide slots (15) have been seted up to cleaning box (1) inner wall corresponding guide block (16), the cross-section of guide slot (15) is U type structure, guide block (16) are rectangular structure.
5. The cleaning device for reducing sand residue in castings according to claim 1, wherein: the outer wall surface of the cleaning box (1) is welded with two supports (8), one support (8) is connected with the second motor (9), and the other support (8) is connected with the bottom of the screw (13) through a bearing seat.
6. The cleaning device for reducing sand residue in castings according to claim 1, wherein: one end of the hose (10) is connected with an external water supply pipe, and a pressurizing pump is arranged on the external water supply pipe.
7. The cleaning device for reducing sand residue in castings according to claim 1, wherein: one end of the horn clamp (20) is provided with a connecting groove corresponding to the threaded column (19), the connecting groove is bonded with the threaded column (19) through glue solution, and one end of the threaded column (19) far away from the horn clamp (20) is fixed with a knob.
Priority Applications (1)
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CN202322362130.7U CN220679352U (en) | 2023-08-31 | 2023-08-31 | Cleaning device for reducing casting sand residue |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322362130.7U CN220679352U (en) | 2023-08-31 | 2023-08-31 | Cleaning device for reducing casting sand residue |
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CN220679352U true CN220679352U (en) | 2024-03-29 |
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CN202322362130.7U Active CN220679352U (en) | 2023-08-31 | 2023-08-31 | Cleaning device for reducing casting sand residue |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118122997A (en) * | 2024-05-08 | 2024-06-04 | 兴化市万佳机械有限公司 | Foundry goods sand cleaning machine |
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2023
- 2023-08-31 CN CN202322362130.7U patent/CN220679352U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118122997A (en) * | 2024-05-08 | 2024-06-04 | 兴化市万佳机械有限公司 | Foundry goods sand cleaning machine |
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