CN220679276U - Intelligent lost foam automatic molding machine - Google Patents
Intelligent lost foam automatic molding machine Download PDFInfo
- Publication number
- CN220679276U CN220679276U CN202322360287.6U CN202322360287U CN220679276U CN 220679276 U CN220679276 U CN 220679276U CN 202322360287 U CN202322360287 U CN 202322360287U CN 220679276 U CN220679276 U CN 220679276U
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- lost foam
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- 239000006260 foam Substances 0.000 title claims abstract description 51
- 238000000465 moulding Methods 0.000 title claims description 31
- 238000002347 injection Methods 0.000 claims abstract description 38
- 239000007924 injection Substances 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000498 cooling water Substances 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims abstract description 25
- 238000011084 recovery Methods 0.000 claims abstract description 23
- 238000005507 spraying Methods 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 24
- 239000007921 spray Substances 0.000 claims description 12
- 230000001502 supplementing effect Effects 0.000 claims description 7
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 239000011324 bead Substances 0.000 description 4
- 239000006052 feed supplement Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of intelligent lost foam, and discloses an intelligent lost foam automatic forming machine which comprises an intelligent heating system, a pressure injection tank, a pressure detection device, a cooling water spraying device, an independent cooling and heat recovery device and a machine body, wherein a servo hydraulic station is arranged on the upper surface of the machine body, hydraulic rods are arranged at the front end and the rear end of the machine body, pressure sensors are fixedly connected to the output ends of the hydraulic rods, and a plurality of injection guns are arranged at the front end of the upper surface of the pressure injection tank. According to the intelligent lost foam automatic forming machine, after heat is recovered by the plate cooler, hot water is supplied to the steam boiler or the steam generator, so that energy consumption is reduced, a pressure sensor is arranged at the joint of the hydraulic rod and the upper die, a pressure detection stroke is set through a PLC, meanwhile, the pressure of the matched die is detected during die assembly, the pressure of an intelligent heating system is controlled, and the problem of die crushing is solved.
Description
Technical Field
The utility model relates to the technical field of intelligent lost foam, in particular to an intelligent lost foam automatic forming machine.
Background
An intelligent lost foam automatic forming machine is high-level automatic equipment and is used for manufacturing lost foam in products. Lost foam is a temporary mold used in casting and forming processes that melts or dissolves away after fabrication is complete to obtain the final product.
The intelligent lost foam automatic molding machine combines an intelligent control system and an advanced manufacturing technology, and has the characteristics of high efficiency, accuracy and reliability. The method can automatically complete the whole lost foam manufacturing process, and comprises the steps of mold design, injection of mold materials, solidification, separation of the mold and the like. Meanwhile, the method can also carry out parameter adjustment and processing path optimization according to the requirements of products so as to achieve better production effect.
The intelligent lost foam automatic molding machine can effectively improve production efficiency and product quality, and reduces manual operation and human errors. It is widely used in various fields requiring lost foam, such as casting, manufacturing of parts of complex shape, etc. Through using intelligent lost foam automatic molding machine, the enterprise can reduce manufacturing cost, promotes product competitiveness.
The structure of traditional intelligent lost foam automatic molding machine is in single, and the energy consumption is great, and automatic molding machine is at the in-process of using, and the mould probably leads to the damage of mould because the pressure is too big, and traditional automatic molding machine lacks intelligent notes material, cooling water circulating device and mould spraying function simultaneously, and for this, the urgent need carries out technological improvement.
Therefore, a person skilled in the art provides an intelligent lost foam automatic molding machine to solve the problems set forth in the background art.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides an intelligent lost foam automatic forming machine, which is characterized in that after heat is recovered by a plate cooler in heat recovery, hot water is supplied to a steam boiler or a steam generator, so that energy consumption is reduced, a pressure sensor is arranged at the joint of a hydraulic rod and an upper die, a pressure detection stroke is set through a PLC, meanwhile, the pressure of the matched die is detected during die assembly, the pressure of an intelligent heating system is controlled, and the problem of die crushing is solved.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides an intelligent lost foam automatic molding machine, includes intelligent heating system, pressure injection tank, pressure detection device, cooling water spray set, independent cooling and heat recovery device and organism, the upper surface of organism is provided with servo hydraulic station, the front end and the rear end of organism all are provided with the hydraulic stem, the output of hydraulic stem all fixedly connected with pressure sensor, the front end of pressure injection tank upper surface is provided with a plurality of notes material guns, the outside that the notes material gun is close to the lower extreme is provided with discharge valve, the rear end of pressure injection tank upper surface is provided with feed supplement valve and pulse valve respectively, the middle part of pressure injection tank upper surface is provided with pressure relief valve, cooling water spray set inside is provided with centrifugal water pump, centrifugal water pump's water delivery end fixedly connected with shower;
the foam plastic beads in the intelligent lost foam automatic molding machine are conveyed into a pressure injection tank through a material supplementing valve, an exhaust valve is opened during conveying, after material supplementing is completed, the exhaust valve is closed and a pressure reducing valve is opened, pressure air is arranged in the pressure injection tank at the moment, a flow handle is adjusted according to the wall thickness of a mold product, the flow of foam injection is controlled, a corresponding material injecting gun of the mold is opened during material injecting, pressure injection is carried out, cooling water is conveyed to a spray pipe through a centrifugal water pump by an independent cooling and heat recycling device, after the upper mold and the lower mold of the mold are cooled by the cooling water sprayed by the spray pipe, the cooling water flows back into the independent cooling and heat recycling device through a drain pipe, and the independent cooling and heat recycling device is provided with an automatic water valve and can automatically supplement water.
Further, a vacuum pump is arranged on one side of the upper surface of the servo hydraulic station, and a plate cooler is arranged on one side of the servo hydraulic station away from the vacuum pump;
through the technical scheme, the plate cooler can recover heat and then provide hot water for the steam boiler or the steam generator, so that the consumption of energy sources is reduced.
Further, a control box is arranged beside the machine body;
through the technical scheme, the operation of the forming machine can be conveniently controlled through the control box.
Further, the lower ends of the material injecting guns are provided with flow handles;
through the technical scheme, the flow of the foam injection material can be controlled through the flow handle.
Further, the independent cooling and heat recovery device is arranged at the bottom of the machine body;
through above-mentioned technical scheme, through independent cooling and heat recovery device setting in the bottom of organism, can realize the vacuum cooling to the organism to retrieve the heat of organism, in order to improve its cooperation function.
Further, the pressure injection tank is fixedly connected with the machine body;
through above-mentioned technical scheme, can improve the cooperation through fixed connection, facilitate the use.
Further, an upper die is arranged in the middle of the machine body, and a lower die is arranged at the lower end of the machine body;
through the technical scheme, the cooperation can be improved through the upper die and the lower die.
Further, the cooling water spraying device is fixedly connected with the machine body;
through above-mentioned technical scheme, can improve the cooperation through fixed connection, the normal use of cooling water spray set of being convenient for.
The utility model has the following beneficial effects:
1. compared with the existing intelligent lost foam automatic molding machine, the intelligent lost foam automatic molding machine provided by the utility model has the advantages that the heat recovery of the intelligent lost foam automatic molding machine is realized by the plate-type cooler, hot water is supplied to the steam boiler or the steam generator, the consumption of energy sources is reduced, the pressure sensor is arranged at the joint of the hydraulic rod and the upper die, the pressure detection stroke is set through the PLC, meanwhile, the pressure of the matched die is detected during die assembly, the pressure of the intelligent heating system is controlled, and the problem of die crushing is solved.
2. Compared with the existing intelligent lost foam automatic molding machine, the intelligent lost foam automatic molding machine provided by the utility model has the advantages that foam beads are conveyed into a pressure injection tank through a material supplementing valve, an exhaust valve is opened during conveying, the exhaust valve is closed and a pressure reducing valve is opened after material supplementing is completed, pressure air is arranged in the pressure injection tank, a flow handle is regulated according to the wall thickness of a mold product, the flow of foam injection is controlled, a material injection gun corresponding to the mold is opened during material injection, pressure injection is carried out, cooling water is conveyed to a spray pipe through a centrifugal water pump by an independent cooling and heat recovery device, after the upper mold and the lower mold of the mold are cooled by cooling water sprayed by the spray pipe, the cooling water flows back into the independent cooling and heat recovery device through a drain pipe, and the independent cooling and heat recovery device is provided with an automatic water valve, so that water supplementing can be carried out automatically.
3. Compared with the existing intelligent automatic lost foam forming machine, the intelligent automatic lost foam forming machine provided by the utility model has the advantages that the structure is ingenious, the functions of independent vacuum cooling, heat recovery and die crushing prevention are added, the use by a user is convenient, and the practicability is high.
Drawings
FIG. 1 is an isometric view of an intelligent lost foam automatic molding machine according to the present utility model;
fig. 2 is a front view of an intelligent lost foam automatic molding machine according to the present utility model;
FIG. 3 is a side view of an intelligent lost foam automatic molding machine according to the present utility model;
fig. 4 is a top view of an intelligent lost foam automatic molding machine according to the present utility model;
fig. 5 is an enlarged view at a in fig. 1.
Legend description:
1. an intelligent heating system; 2. a pressure injection tank; 3. a pressure detection device; 4. a cooling water spraying device; 5. independent cooling and heat recovery device; 6. a control box; 7. a body; 8. a servo hydraulic station; 9. a vacuum pump; 10. a plate cooler; 11. a hydraulic rod; 12. an upper die; 13. a lower die; 14. a material injection gun; 15. a flow handle; 16. an exhaust valve; 17. a feed supplement valve; 18. a pulse valve; 19. a pressure relief valve; 20. a centrifugal water pump; 21. a shower pipe; 22. a pressure sensor.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, embodiments provided by the present utility model:
the intelligent lost foam automatic forming machine comprises an intelligent heating system 1, a pressure injection tank 2, a pressure detection device 3, a cooling water spraying device 4, an independent cooling and heat recovery device 5 and a machine body 7, wherein a servo hydraulic station 8 is arranged on the upper surface of the machine body 7, hydraulic rods 11 are arranged at the front end and the rear end of the machine body 7, pressure sensors 22 are fixedly connected to the output ends of the hydraulic rods 11, a plurality of injection material guns 14 are arranged at the front end of the upper surface of the pressure injection tank 2, an exhaust valve 16 is arranged outside the injection material guns 14 close to the lower end, a material supplementing valve 17 and a pulse valve 18 are respectively arranged at the rear end of the upper surface of the pressure injection tank 2, a pressure relief valve 19 is arranged in the middle of the upper surface of the pressure injection tank 2, a centrifugal water pump 20 is arranged inside the cooling water spraying device 4, and a spray pipe 21 is fixedly connected to the water delivery end of the centrifugal water pump 20;
in this intelligence disappearance mould automatic molding machine bubble mould bead is carried to pressure injection jar 2 through feed supplement valve 17, discharge valve 16 is opened during the transportation, after the feed supplement is accomplished, discharge valve 16 is closed and open pressure relief valve 19, there is pressure air in the pressure injection jar 2 this moment, adjust flow handle 15 according to the wall thickness of mould product, control the flow of foam notes, open the corresponding notes material rifle 14 of mould when annotating, carry out the pressure notes material can, the cooling water is carried the shower 21 through centrifugal water pump 20 with the cooling water at independent cooling and heat recovery device 5, shower 21 spun cooling water cools after the last mould 12 and lower mould 13 of mould, flow back entering independent cooling and heat recovery device 5 through the blow off pipe, independent cooling and heat recovery device 5 are equipped with automatic water valve, but automatic moisturizing.
One side of servo hydraulic pressure station 8 upper surface is provided with vacuum pump 9, one side that servo hydraulic pressure station 8 kept away from vacuum pump 9 is provided with plate cooler 10, can retrieve after the heat for steam boiler or steam generator through plate cooler 10, reduce the consumption of energy, the organism 7 next door is provided with control box 6, can conveniently control the operation of make-up machine through control box 6, the lower extreme of annotating material rifle 14 all is provided with flow handle 15, can control the flow of foam notes material through flow handle 15, independent cooling and heat recovery unit 5 sets up in the bottom of organism 7, can realize the vacuum cooling to organism 7 through independent cooling and heat recovery unit 5 sets up in the bottom of organism 7, and retrieve the heat of organism 7 in order to improve its cooperation function, pressure notes material jar 2 and organism 7 fixed connection, through fixed connection can improve the cooperation, facilitate the use, the middle part of organism 7 is provided with mould 12, organism 7 is close to the lower extreme and is provided with lower mould 13, can improve the cooperation through last mould 12 and lower mould 13, cooling water device 4 and 7 fixed connection can improve the normal spraying device of cooling water device of spraying 4 of the normal use of the organism of the convenience of the cooperation.
Working principle: when the intelligent lost foam automatic molding machine is used, hot water is supplied to a steam boiler or a steam generator after heat is recovered by a plate cooler 10, energy consumption is reduced, a pressure sensor 22 is arranged at the joint of a hydraulic rod 11 and an upper die 12, a pressure detection stroke is set through a PLC, simultaneously, the pressure of a matched die is detected during die assembly, the pressure of an intelligent heating system 1 is controlled, the problem of die crushing is solved, foam beads in the intelligent lost foam automatic molding machine are conveyed into a pressure injection tank 2 through a feeding valve 17, an exhaust valve 16 is opened during conveying, after the feeding is completed, the exhaust valve 16 is closed and a pressure reducing valve 19 is opened, pressure air is arranged in the pressure injection tank 2 at the moment, a flow handle 15 is regulated according to the wall thickness of a die product, the flow of foam injection is controlled, a corresponding injection gun 14 of the die is opened during injection, the pressure injection is carried out, cooling water is independently cooled and the heat recovery device 5 conveys cooling water to a spray pipe 21 through a centrifugal water pump 20, the upper die 12 and a lower die 13 of the cooling water cooling die sprayed out by the spray pipe 21, and the automatic cooling device and the automatic water recovery device 5 are in a drain-back way, and the independent cooling device and the heat recovery device is provided with the water valve is provided with the water recovery valve.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (8)
1. The utility model provides an intelligence lost foam automatic molding machine, includes intelligent heating system (1), pressure injection jar (2), pressure detection device (3), cooling water spray set (4), independent cooling and heat recovery unit (5) and organism (7), its characterized in that: the automatic feeding device is characterized in that a servo hydraulic station (8) is arranged on the upper surface of the machine body (7), hydraulic rods (11) are arranged at the front end and the rear end of the machine body (7), pressure sensors (22) are fixedly connected to the output ends of the hydraulic rods (11), a plurality of feeding guns (14) are arranged at the front end of the upper surface of the pressure feeding tank (2), exhaust valves (16) are arranged outside the feeding guns (14) close to the lower end, feed supplementing valves (17) and pulse valves (18) are respectively arranged at the rear end of the upper surface of the pressure feeding tank (2), pressure reducing valves (19) are arranged in the middle of the upper surface of the pressure feeding tank (2), centrifugal water pumps (20) are arranged inside the cooling water spraying device (4), and spray pipes (21) are fixedly connected to the water delivery ends of the centrifugal water pumps (20).
2. An intelligent lost foam automatic molding machine as claimed in claim 1, wherein: a vacuum pump (9) is arranged on one side of the upper surface of the servo hydraulic station (8), and a plate cooler (10) is arranged on one side, away from the vacuum pump (9), of the servo hydraulic station (8).
3. An intelligent lost foam automatic molding machine as claimed in claim 1, wherein: a control box (6) is arranged beside the machine body (7).
4. An intelligent lost foam automatic molding machine as claimed in claim 1, wherein: the lower ends of the material injecting guns (14) are respectively provided with a flow handle (15).
5. An intelligent lost foam automatic molding machine as claimed in claim 1, wherein: the independent cooling and heat recovery device (5) is arranged at the bottom of the machine body (7).
6. An intelligent lost foam automatic molding machine as claimed in claim 1, wherein: the pressure injection tank (2) is fixedly connected with the machine body (7).
7. An intelligent lost foam automatic molding machine as claimed in claim 1, wherein: an upper die (12) is arranged in the middle of the machine body (7), and a lower die (13) is arranged at the lower end of the machine body (7).
8. An intelligent lost foam automatic molding machine as claimed in claim 1, wherein: the cooling water spraying device (4) is fixedly connected with the machine body (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322360287.6U CN220679276U (en) | 2023-08-31 | 2023-08-31 | Intelligent lost foam automatic molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322360287.6U CN220679276U (en) | 2023-08-31 | 2023-08-31 | Intelligent lost foam automatic molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220679276U true CN220679276U (en) | 2024-03-29 |
Family
ID=90409250
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322360287.6U Active CN220679276U (en) | 2023-08-31 | 2023-08-31 | Intelligent lost foam automatic molding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220679276U (en) |
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2023
- 2023-08-31 CN CN202322360287.6U patent/CN220679276U/en active Active
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