CN220673739U

CN220673739U - Photovoltaic panel mounting system

Info

Publication number: CN220673739U
Application number: CN202321929643.5U
Authority: CN
Inventors: 高宏进
Original assignee: Nantong Jiaherui New Energy Technology Co ltd
Current assignee: Nantong Jiaherui New Energy Technology Co ltd
Priority date: 2023-07-21
Filing date: 2023-07-21
Publication date: 2024-03-26
Anticipated expiration: 2033-07-21

Abstract

The patent discloses a photovoltaic installation system, which comprises a substrate, a lifting bracket and a lifting device, wherein the substrate is arranged at the bottom of the photovoltaic installation system, and the lifting bracket is arranged on the substrate so as to lift and descend in a preset range; a tilt rotation mechanism slidably disposed on the lift bracket along a first direction and pivotally coupled to the bracket along a second direction; the top of the inclined rotating mechanism forms a photovoltaic panel assembling reference plane; wherein the predetermined range includes that the photovoltaic panel assembly reference plane is 1.2 meters to 1.65 meters higher than the installer standing base plane when the lifting bracket is lowered to the lowest position. By adopting the proper photovoltaic installation vehicle design through the structure, the photovoltaic installation plate is assembled on the photovoltaic installation vehicle, transported to the proper position under the condition of basically moving in situ or in a very small range, and then the operation of fixing the photovoltaic assembly plate on the photovoltaic installation column is completed.

Description

Photovoltaic panel mounting system

Technical Field

This patent belongs to photovoltaic power generation technical field, particularly relates to a photovoltaic board mounting system.

Background

Photovoltaic power generation belongs to clean energy power generation, and in the production of industrial solar power generation, power generation with preset installed capacity is realized by arranging a large number of photovoltaic panels.

In this process, the solar photovoltaic panel is required to be mounted on a predetermined position, for example, a solar photovoltaic panel mounting column, and since the solar photovoltaic panel needs to be prevented from interfering as much as possible during operation, the solar photovoltaic panel mounting column has a certain height, typically a height including a distance of about 1.7 meters from the top end to the bottom surface. And solar panels typically need to be tilted at an angle in order to be as far towards the sun as possible. This requirement presents a certain amount of trouble to installation, especially during high volume solar panel installation.

In order to achieve efficient installation, solutions have emerged in the prior art that use robots for photovoltaic panel installation. For example, SARCOS solar photovoltaic panel mounting robotic solutions in the united states. According to the technical scheme, the solar photovoltaic panel is installed at the designated position in a blocking mode by using the robot simulation operation. Although the operation can partially replace manual labor, the installation mode is still carried out block by block, the whole batch installation can not be realized, and the efficiency is still low.

In addition, in the prior art, a plurality of solar photovoltaic panels are assembled together, and then the assembled solar photovoltaic panels are lifted through a lifting mechanism before being transported to a photovoltaic panel mounting column, so that the assembled solar photovoltaic panels are integrally mounted.

The process improves the working efficiency, but the whole assembly plate formed by assembling a plurality of solar photovoltaic panels is easy to vibrate when transported on a road surface with high and low fluctuation due to the large breadth in the transportation process, so that glass pieces on the solar assembly plate are damaged, and the photovoltaic panels are more easily damaged especially under the condition of complex terrain. Furthermore, the tilting of the photovoltaic panels and the alignment on the mounting posts of the prior art still require a lot of effort in the installation.

Disclosure of Invention

This patent is based on the above-mentioned demand of prior art and proposes, and the technical problem that this patent will solve is to provide a photovoltaic board mounting system to improve the convenience and the reliability of photovoltaic board installation.

In order to solve the technical problem, the technical scheme that this patent provided includes:

a photovoltaic panel mounting system comprising a base disposed at a bottom of the photovoltaic panel mounting system, a lifting bracket disposed on the base to lift and lower within a predetermined range; a tilt rotation mechanism slidably disposed on the lift bracket along a first direction and pivotally coupled to the bracket along a second direction; the top of the inclined rotating mechanism forms a photovoltaic panel assembling reference plane; wherein the predetermined range includes that the photovoltaic panel assembly reference plane is 1.2 meters to 1.65 meters higher than the installer standing base plane when the lifting bracket is lowered to the lowest position.

Preferably, the substrate comprises: the frame is transversely arranged in the photovoltaic panel installation system and used for bearing the lifting bracket; the travelling mechanism comprises wheels and is rotatably arranged on the frame.

Preferably, the substrate further comprises: and the suspension mechanism is arranged between the frame and the travelling mechanism and extends downwards and outwards from the frame.

Preferably, a positioning member is provided on top of the tilting rotation mechanism, the positioning member comprising a positioning portion which engages with a photovoltaic panel to position the photovoltaic panel on the lifting bracket.

Preferably, the base body is further provided with a leg extending downwardly from the base body and telescopically arranged.

Preferably, the foot comprises a hydraulic cylinder.

Preferably, the wheels are provided with a driving mechanism and a steering mechanism; the driving mechanism drives the wheels to move forwards and backwards; the steering mechanism drives steering motions of the wheels.

Preferably, the support feet are provided on a side of the photovoltaic panel mounting system facing away from the photovoltaic mounting rack.

Preferably, the feet are disposed below the lifting bracket.

Preferably, a plurality of lifting brackets are arranged on the base body at intervals.

By adopting the proper photovoltaic installation vehicle design through the structure, the photovoltaic installation plate is assembled on the photovoltaic installation vehicle, transported to the proper position under the condition of basically moving in situ or in a very small range, and then the operation of fixing the photovoltaic assembly plate on the photovoltaic installation column is completed.

Drawings

In order to more clearly illustrate the embodiments of the present description or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the embodiments of the present description, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.

FIG. 1 is a schematic view of a photovoltaic panel mounting system according to an embodiment of the present patent;

FIG. 2 is a schematic view of a mechanism for tilting and rotating a photovoltaic panel according to an embodiment of the present disclosure;

FIG. 3 is an exploded schematic view of a photovoltaic panel tilt swivel mounting mechanism according to an embodiment of the present disclosure;

fig. 4 is a schematic structural view of a wheel of the photovoltaic panel mounting system in the embodiment of this patent.

Detailed Description

For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present application based on the embodiments herein.

In describing the embodiments of the present disclosure, it should be noted that, unless explicitly stated and limited otherwise, the term "coupled" should be interpreted broadly, for example, as being fixedly coupled, detachably or integrally coupled, mechanically coupled, electrically or directly coupled, or indirectly coupled via an intermediate medium. The specific meaning of the terms in this disclosure will be understood by those of ordinary skill in the art as the case may be.

Throughout the description, the terms "top," "bottom," "above … …," "below," and "on … …" are relative positions with respect to components of the device, such as the relative positions of the top and bottom substrates inside the device. It will be appreciated that the devices are versatile, irrespective of their orientation in space.

For the purpose of facilitating an understanding of the embodiments of the present application, reference will now be made to the specific embodiments described in connection with the accompanying drawings, which are not intended to limit the embodiments of the present application.

The installation defined in this embodiment refers to the process of transferring the photovoltaic panel, or preferably the already assembled photovoltaic panel, as a whole to a photovoltaic panel holder for subsequent power generation.

In order to avoid interference of people, animals, vegetation and the like, in a photovoltaic power plant, the photovoltaic panel is usually erected above a certain height, which is usually higher than 1.7 m, and the assembly and installation fixing process of the photovoltaic panel is usually completed completely by manpower due to the limitation of the height. Although some solutions have been proposed in which solar panels are assembled in a factory building, then transported to the vicinity of the photovoltaic panel mounting posts, and then the lifted solar panels are fixed to the mounting posts. However, this kind of scheme on the one hand inevitably needs the vehicle to transport the photovoltaic to assemble the board and carries out extensive transfer, because the photovoltaic is assembled the board and is included glassware, and the range that the photovoltaic of big breadth assembled the board and rocked in the transportation is bigger than the photovoltaic of little breadth and is assembled the board, consequently has higher broken risk, on the other hand also brings very big degree of difficulty for the installation location.

In this particular embodiment, one of the main inventive concepts includes employing a suitable photovoltaic mounting vehicle design, effecting assembly on the photovoltaic mounting vehicle, transporting the photovoltaic assembly panel to a suitable location with substantially in-situ or small range of motion, and then completing the operation of securing the photovoltaic assembly panel to the photovoltaic mounting post.

To this end, the present embodiments provide a photovoltaic panel mounting system including a base disposed at a bottom of the photovoltaic panel mounting system.

In this embodiment, a preferred solution includes that the base is formed as a car body, but it will be understood by those skilled in the art that the car body defined in this application may be in the form of a platform and not just a car body, as long as it is capable of providing the load bearing of the system.

The base body is preferably movable, i.e. provided with wheels. And carrying out sequential operation in different areas within a certain range until the installation task is completed in the required area.

In this embodiment, as shown in fig. 1, the base preferably includes a frame 1, which is disposed transversely in the photovoltaic panel mounting system and is preferably sized to span a plurality of photovoltaic mounting posts 2, so that assembly and then integral installation of the photovoltaic panel across a plurality of upright webs can be accomplished at one time.

A plurality of lifting brackets 3 can be arranged on the frame; and forming a plurality of mounting units which jointly bear the large-breadth photovoltaic assembly plates. In addition, the large-breadth photovoltaic assembling plate can be assembled and installed by a plurality of people at the same time, so that the working efficiency is improved.

The lifting bracket can be provided with a hydraulic cylinder, an air cylinder or a lifting contraction mechanism of a connecting rod, so as to complete lifting and retraction of the inclined rotating mechanism 4 arranged on the lifting bracket. The tilting rotation mechanism is arranged on the lifting bracket and has three directions of movement, and the first direction is the up-and-down movement within a preset range under the drive of the lifting bracket; the second direction is that the inclined rotating mechanism is arranged on the lifting bracket in a sliding manner and can slide back and forth along the lifting bracket; and a third direction in which the tilt rotation mechanism is pivotally coupled to the lift bracket for rotation along a vertical plane. Wherein the movement in the second direction may be achieved by a slide rail provided on the lifting bracket, and the movement in the third direction may be achieved by providing a slide block on the slide rail and the tilting rotation mechanism is pivotally provided on the slide block, and the tilting rotation is achieved by a tilting device, such as a telescopic arm, as shown in fig. 2 and 3.

The top surface of the inclined rotating mechanism is formed into a photovoltaic panel assembling reference surface 5, and positioning and supporting during assembling of the photovoltaic panel are provided. In this embodiment, through the size of base member, lift bracket, slope rotary mechanism, synthesize and set up the top surface of slope rotary mechanism, photovoltaic board assemble the reference surface and be located suitable height promptly to make things convenient for the installer directly to carry out the assembly of photovoltaic board on the frame, specific size design promptly includes, when lift bracket descends to the minimum position, the reference surface is higher than the installer and stands the base level 1.2 meters to 1.65 meters. In this range, the photovoltaic installation vehicle can be driven to the photovoltaic installation column accessory before installation, and when the lifting bracket is in the descending position, an installer can stand on a standing base surface to directly assemble the photovoltaic installation vehicle without the aid of tools such as scaffolds. When the assembled photovoltaic assembly plates are required to be installed on the photovoltaic installation frame, the lifting mechanism is driven to complete the lifting of the height, and after the installation is completed, the photovoltaic plates can be installed in situ, so that the transportation risk and the factory building construction cost are reduced.

In this embodiment, the standing base surface may be the ground in most cases, and may be a paved table when the ground condition is not suitable for standing operation.

In order to move the vehicle body into position prior to assembly, in this embodiment the running gear comprises wheels 6 rotatably mounted on the frame. The wheels are provided with a driving mechanism and a steering mechanism; the driving mechanism drives the wheels to move forwards and backwards; the steering mechanism drives steering motions of the wheels.

The travelling mechanism further comprises a suspension mechanism 7 arranged between the frame and the travelling mechanism, extending downwardly and outwardly from the frame.

By means of the design of the suspension mechanism, the support of the frame on different terrains can be adjusted in a large range, so that the frame can be supported basically horizontally on various terrains, and the wheels of the travelling mechanism are provided with the driving mechanism 8 and the steering mechanism 9, so that the frame can be flexibly moved to a required position under complex terrains as shown in fig. 4.

Preferably, in this embodiment, one side of the frame may be moved to a position abutting the photovoltaic panel mounting post, and the other side of the bracket may be provided with a retractable foot 10, so that the overall vehicle body may remain relatively stable, whether during assembly or installation.

In this embodiment, it is further preferred that the feet are arranged below the lifting bracket, so that the feet can remain relatively stable in height and in various directional positions, especially during lifting of the photovoltaic module by the lifting bracket.

Still further, the tilt rotation mechanism is provided with a positioning member 11 on top, which comprises a positioning portion that engages with a photovoltaic panel to position the photovoltaic panel on the lift bracket. The positioning piece is used for conveniently positioning during assembly, and the whole assembly plate is kept stable during lifting.

The foregoing embodiments have been provided for the purpose of illustrating the general principles of the present application, and are not meant to limit the scope of the utility model, but to limit the scope of the utility model.

Claims

1. A photovoltaic panel mounting system, comprising

A base body arranged at the bottom of the photovoltaic panel installation system,

a lifting bracket provided on the base body to lift and lower within a predetermined range;

a tilt rotation mechanism slidably disposed on the lift bracket along a first direction and pivotally coupled to the bracket along a second direction; the top of the inclined rotating mechanism forms a photovoltaic panel assembling reference plane;

wherein the predetermined range includes,

when the lifting bracket descends to the lowest position, the photovoltaic panel assembly reference surface is 1.2 meters to 1.65 meters higher than the standing base surface of the installer.

2. The photovoltaic panel mounting system of claim 1 wherein the base comprises:

the frame is transversely arranged in the photovoltaic panel installation system and used for bearing the lifting bracket;

the travelling mechanism comprises wheels and is rotatably arranged on the frame.

3. The photovoltaic panel mounting system of claim 2 wherein the base further comprises:

and the suspension mechanism is arranged between the frame and the travelling mechanism and extends downwards and outwards from the frame.

4. The photovoltaic panel mounting system of claim 1, wherein the tilt rotation mechanism is provided with a positioning member on top, the positioning member comprising a positioning portion that engages a photovoltaic panel to position the photovoltaic panel on the lift bracket.

5. A photovoltaic panel mounting system according to claim 1 wherein the base is further provided with feet extending downwardly from the base and telescopically disposed.

6. The photovoltaic panel mounting system of claim 5 wherein the feet comprise hydraulic cylinders.

7. A photovoltaic panel mounting system according to claim 2, wherein the wheels are provided with a drive mechanism and a steering mechanism;

the driving mechanism drives the wheels to move forwards and backwards; the steering mechanism drives steering motions of the wheels.

8. The photovoltaic panel mounting system of claim 5 wherein the feet are disposed on a side of the photovoltaic panel mounting system facing away from the photovoltaic mounting frame.

9. A photovoltaic panel mounting system according to claim 5, wherein the feet are disposed below the lift bracket.

10. A photovoltaic panel mounting system according to any one of claims 1 to 9 wherein a plurality of lift brackets are spaced apart on the base.