CN220673589U

CN220673589U - Automatic coil inserting mechanism for rotor

Info

Publication number: CN220673589U
Application number: CN202321787875.1U
Authority: CN
Inventors: 施华平
Original assignee: Huahe Heavy Industry Co ltd
Current assignee: Huahe Heavy Industry Co ltd
Priority date: 2023-07-07
Filing date: 2023-07-07
Publication date: 2024-03-26
Anticipated expiration: 2033-07-07

Abstract

The utility model belongs to the technical field of coil inserting mechanisms, and particularly relates to an automatic rotor coil inserting mechanism. The utility model comprises a workbench, wherein four supporting legs are fixedly arranged at the bottom of the workbench, a first driving box and a second driving box are respectively and fixedly arranged at two sides of the workbench, wire embedding components are fixedly arranged on the first driving box and the second driving box, a clamping mechanism is fixedly arranged on the wire embedding components, a rotating device is fixedly arranged on the workbench, a first adjusting component is fixedly arranged above the rotating device, and a second adjusting component is fixedly arranged in the middle of the workbench. According to the utility model, the first driving box and the second driving box are fixedly arranged on the workbench, the first driving box and the second driving box are respectively provided with the wire embedding component and the clamping mechanism, and meanwhile, the adjustable wire feeding device is fixedly arranged on the wire embedding component, so that the wire embedding device can further adapt to the wire embedding requirements of rotors with different volumes, and the practicability is more rich.

Description

Automatic coil inserting mechanism for rotor

Technical Field

The utility model belongs to the technical field of coil inserting mechanisms, and relates to an automatic rotor coil inserting mechanism.

Background

The rotor is a main component in the motor and mainly comprises a plurality of groups of coils and iron cores; the iron core is annular, the inner ring of the iron core is provided with a plurality of wire slots for accommodating coils, and the wire slots are distributed around the axis of the iron core; the multiunit coil and a plurality of wire casing one-to-one, multiunit coil imbeds in its corresponding wire casing, consequently need imbed the coil in the wire casing, but present little workshop rule mechanism is too simple, and the operation step is comparatively loaded down with trivial details, and along with the progress of age, automatic demand is also higher and higher, but present rule mechanism is though degree of automation is higher, but on to clamping device and rule arm function singleness, can't carry out effective suitable regulation, the rotor of different sizes of being inconvenient for adaptation, consequently need carry out improvement adjustment to clamping device and rule arm.

Disclosure of Invention

The utility model aims to solve the problems and provides a rotor automatic wire embedding mechanism.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the utility model provides an automatic rule mechanism of rotor, includes the workstation, workstation bottom fixed mounting have four supporting legs, workstation both sides respectively fixed mounting have a driving case and No. two driving cases, no. one driving case and No. two driving cases on equal fixed mounting have rule subassembly, rule subassembly on fixed mounting have fixture, the workstation on fixed mounting have rotary device, rotary device top fixed mounting have an adjusting part, workstation intermediate position fixed mounting have No. two adjusting part.

In the automatic rotor coil inserting mechanism, the first driving box and the second driving box are identical in composition and function, wherein a hydraulic rod is arranged above the driving boxes, and a coil feeding device is arranged below the driving boxes.

In the automatic rotor coil inserting mechanism, one end of the hydraulic rod is fixedly arranged in the driving box, and the first driving box and the second driving box are fixedly provided with the hydraulic input port and the hydraulic output port.

In the automatic rotor coil inserting mechanism, the coil inserting assembly consists of a rotary sleeve, a motor, a first gear and a second gear, wherein the rotary sleeve is movably sleeved at the other end of the hydraulic rod, the first gear is fixedly arranged on the hydraulic rod, and the motor is fixedly arranged above the rotary sleeve.

In the automatic rotor coil inserting mechanism, the second gear is fixedly arranged at the driving end of the motor, the first gear and the second gear are in driving connection through a belt, racks are uniformly arranged in the belt, and the racks are in meshed connection with the first gear and the second gear.

In the automatic rotor coil inserting mechanism, the coil supplying device consists of a coil outlet, a support frame, a chute, a fixing bolt and a roller, wherein the coil outlet is arranged on one side of the driving box, one end of the support frame is fixedly arranged on the rotating sleeve, one end of the fixing bolt is screwed on the roller frame and is locked in the chute, and the roller is movably arranged in the roller frame.

In the automatic coil inserting mechanism of the rotor, the clamping mechanism is a clamping seat with a trapezoid structure, one side of the clamping seat is fixedly arranged on the hydraulic rod, an arc-shaped groove is formed in the other side of the clamping seat, and a rubber strip is fixedly arranged in the arc-shaped groove.

In the automatic rotor coil inserting mechanism, the components and functions of the first adjusting component and the second adjusting component are the same, wherein the first adjusting component and the second adjusting component are composed of an arc-shaped base, a main rod, an auxiliary rod, a locking bolt and a sliding chute, one end of the auxiliary rod is fixedly connected to the bottom of the arc-shaped base, the other end of the auxiliary rod is placed in the main rod, and the locking bolt penetrates through the sliding chute to be in limiting connection with the auxiliary rod.

In the automatic rotor coil inserting mechanism, one end of the rotating device is provided with the connecting port, the rotor is fixedly connected, a servo motor is arranged in the rotating device, and the rotor is subjected to timing and fixed-angle rotation control.

In the rotor automatic coil inserting mechanism, the center of the connecting port is arranged in parallel with the centers of the clamping mechanisms on the first driving box and the second driving box.

Compared with the prior art, the utility model has the advantages that:

1. according to the utility model, the first driving box and the second driving box are arranged on the workbench, and the first driving box and the second driving box are both provided with the coil inserting assembly and the clamping mechanism, wherein the motor is fixedly arranged on the rotary sleeve, the first gear is fixedly arranged on the rotary sleeve, the second gear is movably arranged on the motor and is in transmission connection by utilizing the belt, so that the rotary sleeve can rotate on the hydraulic rod, meanwhile, the other side of the rotary sleeve is fixedly provided with the collinear device, the roller is used for driving the copper wire to rotate and wind on the rotor, and the roller frame can be movably adjusted on the support frame, so that the coil inserting assembly further meets different coil inserting requirements of the rotor.

2. According to the utility model, the workbench is provided with the rotating device, and the rotating device is provided with the connecting port which is parallel to the center of the clamping seat, so that the clamping seat can be used for clamping the rotor on the arc-shaped seat, and the rotating device is used for rotating and adjusting, so that the rotor can perform multi-angle coil inserting work, and the practicability is further enriched.

Additional advantages, objects, and features of the utility model will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the utility model.

Drawings

Fig. 1 is a schematic diagram of the overall structure of the present utility model.

Fig. 2 is a schematic view of the belt connection of the present utility model.

Fig. 3 is a top view of the roller frame of the present utility model.

Fig. 4 is a side view of the roller frame of the present utility model.

Fig. 5 is a front view of the clamping seat of the present utility model.

Fig. 6 is an enlarged schematic view of the adjustment assembly of the present utility model.

In the figure: 1. a work table; 2. support legs; 3. a first driving box; 4. a second driving box; 5. a wire inserting assembly; 51. a rotating sleeve; 52. a motor; 53. a first gear; 54. a second gear; 55. a belt; 6. a clamping mechanism; 61. a clamping seat; 62. an arc-shaped groove; 63. a rubber strip; 7. a rotating device; 71. a connection port; 8. a first adjusting component; 9. a second adjusting component; 10. a hydraulic rod; 11. an input port; 12. an output port; 13. a wire supply device; 131. a wire outlet; 132. a support frame; 133. a chute; 134. a fixing bolt; 135. a roller; 136. a roller frame; 14. an arc-shaped seat; 15. a main rod; 16. an auxiliary rod; 17. a locking bolt.

Detailed Description

The utility model is further described below with reference to the accompanying drawings.

As shown in fig. 1-6, an automatic rotor coil inserting mechanism comprises a workbench 1, four supporting legs 2 are fixedly arranged at the bottom of the workbench 1, a first driving box 3 and a second driving box 4 are fixedly arranged at two sides of the workbench 1 respectively, coil inserting assemblies 5 are fixedly arranged on the first driving box 3 and the second driving box 4, clamping mechanisms 6 are fixedly arranged on the coil inserting assemblies 5, a rotating device 7 is fixedly arranged on the workbench 1, a first adjusting assembly 8 is fixedly arranged above the rotating device 7, and a second adjusting assembly 9 is fixedly arranged in the middle of the workbench 1.

In this embodiment, through being provided with supporting leg 2 in the bottom of workstation 1, can guarantee the stability in the course of the work, simultaneously fixed mounting has drive case 3 and No. two drive cases 4 on workstation 1, and all be provided with rule subassembly 5 and fixture 6 on drive case 3 and No. two drive cases 4, place the rotor in No. one adjusting part 8 and No. two adjusting part 9 middles, and rotate with rotary device 7 and connect, make the rotor fix in No. one adjusting part 8 and No. two adjusting part 9, thereby utilize motor 52 to drive swivel sleeve 51 and rotate, make gyro wheel 135 twine the copper silk thread fast to the rotor, the practicality is better more convenient.

As shown in fig. 1, the first driving box 3 and the second driving box 4 are identical in composition and function, wherein a hydraulic rod 10 is arranged above the driving boxes, and a wire feeding device 13 is arranged below the driving boxes.

In this embodiment, the first driving box 3 and the second driving box 4 are provided with the hydraulic rod 10, so that the hydraulic rod 10 can push the clamping mechanism 6 in position, thereby clamping the rotor, and the wire supply device 13 can ensure the normal winding of the copper wire.

Referring to fig. 1, one end of the hydraulic rod 10 is fixedly installed in the driving box, and the first driving box 3 and the second driving box 4 are fixedly installed with a hydraulic input port 11 and an output port 12.

In the present embodiment, the hydraulic input port 11 and the hydraulic output port 12 are fixedly mounted on the first drive housing 3 and the second drive housing 4, and the hydraulic pump is connected thereto, whereby the expansion and contraction of the hydraulic lever 10 can be controlled and used by the hydraulic pump.

Referring to fig. 1 and 2, the coil inserting assembly 5 is composed of a rotary sleeve 51, a motor 52, a first gear 53 and a second gear 54, wherein the rotary sleeve 51 is movably sleeved at the other end of the hydraulic rod 10, the first gear 53 is fixedly mounted on the hydraulic rod 10, and the motor 52 is fixedly mounted above the rotary sleeve 51.

In this embodiment, the rotating sleeve 51 is movably connected to the hydraulic rod 10 by sleeving the rotating sleeve 51 on the hydraulic rod 10, and meanwhile, the first gear 53 is disposed at one end of the rotating sleeve 51 and fixedly mounted on the hydraulic rod 10, and the second gear 54 is connected to the motor 52, so that the motor 52 can drive the rotating sleeve 51 to rotate.

Referring to fig. 1 and 2, the second gear 54 is fixedly mounted on the driving end of the motor 52, wherein the first gear 53 and the second gear 54 are in driving connection through a belt 55, racks are uniformly arranged in the belt 55, and are in meshed connection with the first gear 53 and the second gear 54.

In this embodiment, the first gear 53 and the second gear 54 are in transmission connection through the belt 55, and the rack is arranged in the belt 55, so that the gripping force can be better maintained, and the motor 52 can rotate around the hydraulic rod 10 by using the second gear 54.

Referring to fig. 1, 3 and 4, the wire supply device 13 is composed of a wire outlet 131, a support frame 132, a chute 133, a fixing bolt 134 and a roller 135, wherein the wire outlet 131 is arranged on one side of the driving box, one end of the support frame 132 is fixedly mounted on the rotating sleeve 51, one end of the fixing bolt 134 is screwed on the roller frame 136 and locked in the chute 133, and the roller 135 is movably mounted in the roller frame 136.

In this embodiment, through being provided with outlet 131, can supply the connection to the copper wire raw materials, and be provided with support frame 132 in the corresponding position fixed mounting of motor 52, and be provided with spout 133 on support frame 132, utilize fixing bolt 134 to with gyro wheel frame 136 fixed mounting in spout 133 simultaneously to can adjust the position of gyro wheel frame 136, be convenient for adapt to the rotor rule demand of different volumes.

Referring to fig. 1 and 5, the clamping mechanism 6 is a clamping seat 61 with a trapezoid structure, wherein one side of the clamping seat is fixedly installed on the hydraulic rod 10, an arc-shaped groove 62 is formed on the other side of the clamping seat 61, and a rubber strip 63 is fixedly installed in the arc-shaped groove 62.

In this embodiment, through carrying out trapezium structure setting with grip slipper 61, be convenient for better use of leading to the copper wire line, and be provided with arc wall 62 on grip slipper 61 one side, and be provided with rubber strip 63 in arc wall 62, not only can fix the rotor, also can prevent simultaneously to press the damage rotor, have protectiveness.

Referring to fig. 1, the first adjusting assembly 8 and the second adjusting assembly 9 have the same composition and function, and each of them is composed of an arc-shaped base 14, a main rod 15, an auxiliary rod 16, a locking bolt 17 and a chute 133, wherein one end of the auxiliary rod 16 is fixedly connected to the bottom of the arc-shaped base 14, and the other end of the auxiliary rod 16 is placed in the main rod 15, and the locking bolt 17 passes through the chute 133 to be in limit connection with the auxiliary rod 16.

In this embodiment, the main rod 15 is fixedly installed on the workbench 1, the auxiliary rod 16 is placed in the main rod 15, the auxiliary rod 16 is fixedly locked in the main rod 15 by the locking bolt 17, the arc-shaped bases 14 are stably supported, and the diameter between the two arc-shaped bases 14 can be adjusted.

Referring to fig. 1, a connection port 71 is formed at one end of the rotating device 7, wherein the rotor is fixedly connected, a servo motor is arranged in the rotating device 7, and the rotor is controlled to rotate at a fixed angle in a timing manner.

In the embodiment, the rotor can rotate at fixed time and fixed angle through the servo motor, so that the copper wire can be wound on the rotor, and multi-angle and multi-style winding is performed.

Referring to fig. 1, the center of the connecting port 71 is parallel to the center of the clamping mechanism 6 on the first driving box 3 and the second driving box 4.

In this embodiment, the rotor is always kept at the center of the rotating device 7, so that the rotor can be stably clamped and fixed by the clamping seat 61.

The working principle of the utility model is as follows:

when the rotor is required to be inserted, the rotor is placed on the first adjusting component 8 by using the mechanical arm, the arc-shaped seat 14 is adjusted through the locking bolt 17 to be kept at the center position of the rotating device 7, the second adjusting component 9 is adjusted at the same time, the rotor is further guaranteed to be stably placed on the arc-shaped seat 14 on the first adjusting component 8, the hydraulic pump is used for driving the hydraulic rod 10 to move, the two clamping seats 61 are used for fixing the two sides of the rotor, the rubber strip 63 is arranged in the clamping seats 61, the rotor can be further protected, the motor 52 is rotated, the second gear 54 is fixedly connected to the motor 52, meanwhile, the second gear 54 is connected to the first gear 53 by using the belt 55, the first gear 53 is fixedly installed on the hydraulic rod 10, the motor 52 drives the rotating sleeve 51 to rotate, the supporting frame 132 is fixedly installed at the corresponding position of the motor 52, the supporting frame 132 is provided with the sliding groove 133, the roller frame 136 is adjusted and fixed by using the fixing bolt 134, the roller 135 can firmly embed copper wires into the rotor, the rotating device 7 can meet different requirements of the rotor, and the practical requirements are further met.

The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model.

Although 1, a table is used more herein; 2. support legs; 3. a first driving box; 4. a second driving box; 5. a wire inserting assembly; 51. a rotating sleeve; 52. a motor; 53. a first gear; 54. a second gear; 55. a belt; 6. a clamping mechanism; 61. a clamping seat; 62. an arc-shaped groove; 63. a rubber strip; 7. a rotating device; 71. a connection port; 8. a first adjusting component; 9. a second adjusting component; 10. a hydraulic rod; 11. an input port; 12. an output port; 13. a wire supply device; 131. a wire outlet; 132. a support frame; 133. a chute; 134. a fixing bolt; 135. a roller; 136. a roller frame; 14. an arc-shaped seat; 15. a main rod; 16. an auxiliary rod; 17. locking bolts, etc., but does not exclude the possibility of using other terms. These terms are only used to more conveniently describe and explain the nature of the utility model and should be construed in a manner consistent with their spirit and scope.

Claims

1. The utility model provides an automatic rule mechanism of rotor, includes workstation (1), its characterized in that, workstation (1) bottom fixed mounting have four supporting legs (2), workstation (1) both sides respectively fixed mounting have drive case (3) and No. two drive cases (4), no. one drive case (3) and No. two drive cases (4) on equal fixed mounting have rule subassembly (5), rule subassembly (5) on fixed mounting have fixture (6), workstation (1) on fixed mounting have rotary device (7), rotary device (7) top fixed mounting have an adjusting part (8), workstation (1) intermediate position fixed mounting have No. two adjusting part (9).

2. The automatic rotor wire inserting mechanism according to claim 1, wherein the first driving box (3) and the second driving box (4) are identical in composition and function, a hydraulic rod (10) is arranged above the driving boxes, and a wire feeding device (13) is arranged below the driving boxes.

3. The automatic rotor coil inserting mechanism according to claim 2, wherein one end of the hydraulic rod (10) is fixedly arranged in the driving box, and the first driving box (3) and the second driving box (4) are fixedly provided with a hydraulic input port (11) and an output port (12).

4. A rotor automatic wire inserting mechanism according to claim 3, wherein the wire inserting assembly (5) is composed of a rotary sleeve (51), a motor (52), a first gear (53) and a second gear (54), the rotary sleeve (51) is movably sleeved at the other end of the hydraulic rod (10), the first gear (53) is fixedly arranged on the hydraulic rod (10), and the motor (52) is fixedly arranged above the rotary sleeve (51).

5. The automatic rotor coil inserting mechanism according to claim 4, wherein the second gear (54) is fixedly installed at the driving end of the motor (52), the first gear (53) and the second gear (54) are in driving connection through a belt (55), racks are uniformly arranged in the belt (55), and the racks are in meshed connection with the first gear (53) and the second gear (54).

6. The automatic wire inserting mechanism for the rotor of claim 5, wherein the wire supplying device (13) consists of a wire outlet (131), a supporting frame (132), a chute (133), a fixing bolt (134) and a roller (135), wherein the wire outlet (131) is arranged on one side of the driving box, one end of the supporting frame (132) is fixedly arranged on the rotating sleeve (51), one end of the fixing bolt (134) is screwed on the roller frame (136) and locked in the chute (133), and the roller (135) is movably arranged in the roller frame (136).

7. The automatic rotor coil inserting mechanism according to claim 6, wherein the clamping mechanism (6) is a clamping seat (61) with a trapezoid structure, one side of the clamping seat is fixedly arranged on the hydraulic rod (10), an arc-shaped groove (62) is formed on the other side of the clamping seat (61), and a rubber strip (63) is fixedly arranged in the arc-shaped groove (62).

8. The automatic rotor coil inserting mechanism according to claim 7, wherein the first adjusting component (8) and the second adjusting component (9) are identical in composition and function, and each of the first adjusting component and the second adjusting component is composed of an arc-shaped base (14), a main rod (15), an auxiliary rod (16), a locking bolt (17) and a sliding groove (133), one end of the auxiliary rod (16) is fixedly connected to the bottom of the arc-shaped base (14), the other end of the auxiliary rod (16) is placed in the main rod (15), and the locking bolt (17) penetrates through the sliding groove (133) to be in limiting connection with the auxiliary rod (16).

9. The automatic wire inserting mechanism for the rotor according to claim 8, wherein a connecting port (71) is formed at one end of the rotating device (7), the rotor is fixedly connected, a servo motor is arranged in the rotating device (7), and the rotor is subjected to timing and fixed-angle rotation control.

10. The automatic rotor coil inserting mechanism according to claim 9, wherein the center of the connecting port (71) is installed in parallel with the centers of the clamping mechanisms (6) on the first driving box (3) and the second driving box (4).