CN220664748U - Safety alarm device of digital monitoring lifting machine - Google Patents

Safety alarm device of digital monitoring lifting machine Download PDF

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Publication number
CN220664748U
CN220664748U CN202321594811.XU CN202321594811U CN220664748U CN 220664748 U CN220664748 U CN 220664748U CN 202321594811 U CN202321594811 U CN 202321594811U CN 220664748 U CN220664748 U CN 220664748U
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CN
China
Prior art keywords
safety
alarm device
lift
alarm
lifting machine
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Active
Application number
CN202321594811.XU
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Chinese (zh)
Inventor
汪祁模
丁张青
王春龙
高升
谢煜恺
张建康
陈浩
王存峰
张朋
后胜华
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Chery Automobile Co Ltd
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Chery Automobile Co Ltd
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Priority to CN202321594811.XU priority Critical patent/CN220664748U/en
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Publication of CN220664748U publication Critical patent/CN220664748U/en
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Abstract

The utility model provides a safety alarm device for a digital monitoring lifting machine, which comprises a controller, a range finder and an alarm device, wherein the range finder is arranged on a lifting arm of the lifting machine and is used for measuring the real-time height of the lifting arm; the controller judges whether the safety support frame is placed below the supporting arm according to the real-time height change measured by the distance meter, and when the safety support frame is not placed below the supporting arm, the controller controls the alarm device to continuously alarm. The safety alarm device can ensure that the safety support frame is required to be accurately placed below the supporting arm of the lifting machine, otherwise, the safety alarm device can continuously alarm and remind, so that the operation safety of the lifting machine is improved, and safety accidents caused by the accident or negligence of operators are avoided.

Description

Safety alarm device of digital monitoring lifting machine
Technical Field
The utility model relates to the application of a lifting machine or similar lifting and supporting equipment in the industries of automobile manufacturing, automobile maintenance and the like, in particular to an intelligent monitoring device for ensuring whether safety protection measures of operators below are in place after the lifting machine supports an automobile.
Background
In the general assembly workshop and the maintenance of the automobile 4S, the operation of people under the lifter is widely existed, when the lifter bracket lifts the automobile to be higher than 1.2 meters, when an operator operates under the automobile, the lifter bracket is involved with the hidden danger of suddenly and rapidly descending the automobile, and the hidden danger of rapidly descending can relate to personal injury of the operator, so that in order to ensure safety, a safety support frame is required to be placed under the bracket after the lifter bracket is lifted, and the supporting function under emergency is realized. However, in the daily use process, the situation that the operators are cared for or have no safety support frame or are not placed normally by means of personal experience exists, so that the potential safety hazard is greatly improved.
Disclosure of Invention
In order to solve the problems in the prior art, the utility model provides a safety alarm device for a digital monitoring lifting machine, which can ensure that a safety support frame is required to be accurately placed below a supporting arm of the lifting machine, otherwise, the safety alarm device continuously alarms and reminds, so that the operation safety of the lifting machine is improved, and safety accidents caused by the fact that an operator gets in touch or negligence are avoided.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the safety alarm device for the digital monitoring lifting machine comprises a controller, a range finder and an alarm device, wherein the range finder is arranged on a lifting arm of the lifting machine and is used for measuring the real-time height of the lifting arm; the controller is respectively connected with the distance measuring instrument and the alarm device, the controller judges whether the safety support frame is placed below the supporting arm according to the real-time height change measured by the distance measuring instrument, and when the supporting arm is lifted to the set height, the controller does not detect that the safety support frame is placed below the supporting arm in the set time, and then the alarm device is controlled to continuously alarm.
The range finder is arranged on the lower surface of the lifter bracket arm.
The range finder is an infrared range finder.
The alarm device is arranged on the upright post of the lifting machine.
The alarm device is a voice audible and visual alarm device.
A power adapter is also included for powering the entire device.
The system also comprises network communication equipment, wherein the network communication equipment is used for networking and reporting the alarm information.
An input device is also included for inputting values of the set height and the set time into the controller.
The set height is that the distance between the lower surface of the bracket arm and the ground is 1.2 meters.
The set time is 30s.
The utility model has the beneficial effects that:
the safety alarm device provided by the utility model judges whether the safety support frame is placed below the supporting arm by utilizing the distance change of the supporting arm below the ground measured by the distance meter, has simple device integration and small structure, is easy to monitor in a networking manner, does not increase auxiliary actions of operators, improves the safety of the operators, and avoids major safety accidents caused by the fact that the individuals get in touch or negligence.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the overall structure of a safety alarm device according to the present utility model;
fig. 2 is a control flow chart of the safety alarm device according to the present utility model.
Wherein:
1-stand columns; 2-a bracket arm; 3-an operation box; 4-a safety support frame; 5-distance measuring instrument; a 6-power adapter; 7-alarm device.
Detailed Description
The present utility model will be described in further detail with reference to specific embodiments in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limiting the utility model.
Fig. 1 shows a conventional lifting machine, which comprises a vertical column 1 and a supporting arm 2, wherein the supporting arm 2 is arranged on the vertical column 1 and can be lifted along the height direction of the vertical column 1, the supporting arm 2 is used for lifting an automobile, when the supporting arm 2 is positioned below the automobile, an operator operates an operation box 3, and the supporting arm 2 is started to lift so as to drive the automobile to lift.
The utility model provides a safety alarm device for a digital monitoring lifting machine, which monitors whether a safety support frame is placed below the lifting machine in a digital mode, and alarms when the safety support frame is not placed below a lifting arm of the lifting machine after the lifting arm is lifted, so that an operator is reminded to place the safety support frame normally, and the safety of using the lifting machine is improved.
Specifically, the safety alarm device of the digital monitoring lifter comprises a controller, a range finder 5 and an alarm device 7, wherein the range finder 5 is arranged on the lower surface of the supporting arm 2 and is used for measuring the real-time height of the supporting arm 2 from the ground; the alarm device 7 is arranged on the side wall of the top of the upright post 1 and is used for timely giving an alarm according to the instruction of the controller, and the alarm device 7 is arranged on the side wall of the upright post 1 and can not influence the normal lifting operation of the lifting machine.
The controller is respectively connected with the distance meter 5 and the alarm device 7, and judges whether the safety support frame 4 is placed below the supporting arm 2 according to the real-time height change measured by the distance meter 5, and then sends an instruction to the alarm device for alarm. The judgment logic is as follows: when the safety support frame 4 is not placed below the support arm 2, the distance meter 5 measures the distance from the lower surface of the support arm 2 to the ground, the distance is slowly increased along with the rising of the support arm 2 or is kept unchanged along with the rest of the support arm 2, when the safety support frame 4 is placed below the support arm 2, the distance measured by the distance meter 5 is the distance from the lower side of the support arm 2 to the top of the safety support frame 4, the measured value is instantaneously reduced, and the controller can judge that the safety support frame 4 is arranged below the support arm 2.
When the supporting arm 2 is lifted to the set height, the controller does not detect that the safety support frame 4 is placed below the supporting arm 2 within the set time, the controller controls the alarm device 7 to continuously alarm until the controller controls the alarm device 7 to stop alarming after the safety support frame 4 is placed.
The set height and the set time can be set manually through an input device, and the controller carries out logic judgment of whether to alarm or not according to the input value.
Preferably, the distance meter is an infrared distance meter, and the alarm device is a voice audible and visual alarm device.
The safety warning device further comprises a power adapter 6, said power adapter 6 being adapted to supply power to the whole device.
The safety alarm device also comprises network communication equipment, wherein the network communication equipment is used for reporting alarm information in a networking way, preferably an Ethernet interface is embedded in the controller, and the Ethernet interface is used for transmitting data records to an external upper system, so that the safety alarm device has a good system docking function in a later period.
In this example, the height was set to 1.2 meters and the time was set to 30 seconds. As shown in fig. 2, after the lifter starts to operate, the lifter bracket 2 and the upper body of the bracket start to rise, the distance meter 5 monitors the distance between the lower surface of the bracket 2 and the ground in real time, when the real-time distance measured by the distance meter is greater than or equal to 1.2 meters, the controller starts to perform logic judgment on whether to place the safety support frame 4, when the safety support frame 4 is judged not to be placed and the duration exceeds 30s, the alarm device 7 sends out a command to the alarm device 7, the alarm device 7 sends out a voice audible and visual alarm to remind an operator to pay attention until the operator places the safety support frame 4 under the bracket 2, the alarm is stopped, and the operator can perform safety operation.
The device also has additional monitoring functions: if the operation is stopped for a long time, the operation personnel are reminded that the lifting machine needs to be lowered into place, and the lifting machine is not allowed to ascend in a height position for a long time. The controller sets an automatic timing task, acquires the current height of the lifting machine at a shift time point, and carries out voice sound-light alarm to remind operators if the height is higher than 40cm, so as to prevent the situation that the lifting machine has a car on the upper surface from being lowered to a safe height and accidents occur.
The foregoing detailed description describes the basic principles and main features of the present utility model. It should be understood by those skilled in the art that the scope of the present utility model is not limited to the above-described embodiments, and any modifications or substitutions which are not subject to the inventive effort should be included in the scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope defined by the claims.

Claims (10)

1. The utility model provides a safety alarm device of digital monitoring machine of lifting, includes controller, distancer and alarm device, its characterized in that:
the distance measuring instrument is arranged on a supporting arm of the lifting machine and used for measuring the real-time height of the supporting arm;
the controller is respectively connected with the distance meter and the alarm device, judges whether a safety support frame is placed below the supporting arm according to the real-time height change measured by the distance meter, and controls the alarm device to continuously alarm when the controller does not detect that the safety support frame is placed below the supporting arm within a set time after the supporting arm is lifted to a set height;
the controller has an automatic timing task, acquires the current height of the lifting machine at the working time point, and carries out voice sound-light alarm to remind operators if the height is higher than 40cm so as to prevent the situation that the lifting machine has a car on the upper surface.
2. A safety warning device for digitally monitoring a lift as claimed in claim 1 wherein said rangefinder is provided on the lower surface of the lift's boom.
3. A safety alarm device for a digitally monitored lift as claimed in claim 2 wherein said rangefinder is an infrared rangefinder.
4. A safety warning device for digitally monitoring a lift as claimed in claim 1 wherein said warning device is provided on the top side wall of the lift column.
5. A safety alarm device for a digitally monitored lift as claimed in claim 4 wherein said alarm device is a voice audible and visual alarm device.
6. A safety alarm device for a digitally monitored lift as claimed in claim 1 further comprising a power adapter for supplying power to the entire device.
7. The safety alarm device for a digitally monitored lift of claim 1, further comprising a network communication device for networked reporting of alarm information.
8. A safety alarm apparatus for digitally monitoring a lift as claimed in claim 1 further comprising an input device for inputting values of set height and set time into the controller.
9. A safety warning device for a digitally monitored lift as claimed in claim 8 wherein said set height is 1.2 meters from the ground surface of said lower surface of said support arm.
10. A safety warning device for a digitally monitored lift as claimed in claim 9 wherein said set time is 30s.
CN202321594811.XU 2023-06-21 2023-06-21 Safety alarm device of digital monitoring lifting machine Active CN220664748U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321594811.XU CN220664748U (en) 2023-06-21 2023-06-21 Safety alarm device of digital monitoring lifting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321594811.XU CN220664748U (en) 2023-06-21 2023-06-21 Safety alarm device of digital monitoring lifting machine

Publications (1)

Publication Number Publication Date
CN220664748U true CN220664748U (en) 2024-03-26

Family

ID=90339987

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321594811.XU Active CN220664748U (en) 2023-06-21 2023-06-21 Safety alarm device of digital monitoring lifting machine

Country Status (1)

Country Link
CN (1) CN220664748U (en)

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