CN220661407U

CN220661407U - Plane roller for rubber carpet production line

Info

Publication number: CN220661407U
Application number: CN202322348116.1U
Authority: CN
Inventors: 伍浩铭; 黄行飞; 冼志芬; 欧罗钿
Original assignee: Guangdong Meishi Carpet Co ltd
Current assignee: Guangdong Meishi Carpet Co ltd
Priority date: 2023-08-30
Filing date: 2023-08-30
Publication date: 2024-03-26
Anticipated expiration: 2033-08-30

Abstract

The utility model provides a plane roller for a rubber carpet production line, which belongs to the technical field of rubber carpet processing and comprises a supporting plate, wherein a power mechanism is arranged on the side part of the supporting plate and comprises a mounting plate, the mounting plate is fixedly arranged on the side part of the supporting plate, a threaded rod is rotatably arranged in the mounting plate and penetrates through the bottom of the mounting plate, a first motor is fixedly arranged on the side part of the supporting plate, a first bevel gear is fixedly arranged at the output end of the first motor, a second bevel gear is fixedly arranged at the top of the threaded rod, and the second bevel gear is meshed with the first bevel gear. According to the utility model, through the arrangement of the power mechanism, the two second toothed plates can be driven to perform staggered movement, so that the two rollers can realize bidirectional movement, the non-uniformity phenomenon caused by single-direction pressing is avoided, the surface evenness and thickness uniformity of the carpet can be improved, and the quality of products is improved.

Description

Plane roller for rubber carpet production line

Technical Field

The utility model relates to the technical field of rubber carpet processing, in particular to a plane roller for a rubber carpet production line.

Background

The main raw materials of the rubber carpet are rubber particles, different types of rubber materials and auxiliary materials such as filler, plasticizer and pigment can be selected to adjust the performance of the carpet, mixing is a key step in the production process of the rubber carpet, the rubber particles are fully mixed with other additives through a rubber mixer to be uniformly dispersed in a rubber matrix so as to improve the strength, elasticity and durability of the carpet, and the mixed rubber materials are pressed into carpet sheets with certain thickness through a plane roller.

The existing plane roller only adopts single roller unidirectional rolling, in the single roller unidirectional rolling process, because only one roller applies pressure, the rolling uniformity of the carpet may be poor, especially for wider carpets, the middle part may be subjected to larger pressure, while two sides may not be sufficiently flat, and when rubber carpets are rolled in one direction, the plasticity of the carpets may be poor due to the pressure effect of only one direction, and the diversified grain and pattern effects may not be realized.

Disclosure of Invention

In order to overcome the above disadvantages, the present utility model provides a flat roller for a rubber carpet production line, which overcomes or at least partially solves the above technical problems.

The utility model is realized in the following way:

the utility model provides a plane roller for a rubber carpet production line, which comprises a supporting plate, wherein a power mechanism is arranged on the side part of the supporting plate, and the power mechanism comprises:

the mounting plate is fixedly arranged on the side part of the supporting plate, a threaded rod is rotatably arranged in the mounting plate, and the threaded rod penetrates to the bottom of the mounting plate;

the first motor is fixedly arranged on the side part of the supporting plate, and a first bevel gear is fixedly arranged at the output end of the first motor;

the second bevel gear is fixedly arranged at the top of the threaded rod and meshed with the first bevel gear;

the screw thread section of thick bamboo, screw thread section of thick bamboo and threaded rod threaded connection, the bottom fixed mounting of screw thread section of thick bamboo has the baffle.

In one embodiment of the utility model, a second motor is fixedly arranged at the top of the baffle plate, a rotating plate is fixedly arranged at the output end of the second motor, and a fixed column is fixedly arranged at the bottom of the rotating plate.

In one embodiment of the utility model, a sliding rail is fixedly arranged at the top of the baffle, a first toothed plate is slidably arranged on the surface of the sliding rail, a transverse plate is fixedly arranged at the top of the first toothed plate, a first sliding groove is formed in the surface of the transverse plate, and the fixed column is slidably arranged in the first sliding groove.

In one embodiment of the utility model, a rotating column is rotatably installed inside the baffle, a first gear is fixedly installed on the top of the rotating column, and the first gear is meshed with the first toothed plate.

In one embodiment of the utility model, the rotating column penetrates to the bottom of the baffle, and a second gear is fixedly arranged at the bottom of the rotating column.

In one embodiment of the utility model, the bottom of the baffle is fixedly provided with two second sliding grooves, and the interiors of the two second sliding grooves are respectively provided with a second toothed plate in a sliding manner, and the second toothed plates are meshed with a second gear.

In one embodiment of the utility model, a connecting frame is fixedly arranged at the bottom of the second toothed plate, and a roller is rotatably arranged at the side part of the connecting frame.

In one embodiment of the utility model, a telescopic rod is fixedly arranged at the bottom of the mounting plate, the bottom of the telescopic rod is fixedly connected with the baffle, and a platform is fixedly arranged at the side part of the supporting plate.

The utility model provides a plane roller for a rubber carpet production line, which has the beneficial effects that:

1. through power unit's setting, can drive two second pinion racks and carry out the staggered movement to this can make two gyro wheels realize two-way motion, and then can carry out two-way rolling to the rubber raw materials, exert pressure in two directions, can more evenly compress rubber carpet, avoided the inhomogeneous phenomenon that single direction suppression caused, the surface evenness and the thickness homogeneity of carpet all can be improved, have improved the quality of product.

2. Through the setting of first motor and threaded rod, the staff can adjust the height of gyro wheel as required, can control rubber carpet's thickness, according to product requirement and design demand, can adjust calendering thickness in a flexible way to satisfy the demand of different occasions and usage, increase its suitability.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of the overall structure provided by an embodiment of the present utility model;

FIG. 2 is a schematic diagram of the overall structure of a power mechanism according to an embodiment of the present utility model;

FIG. 3 is a schematic diagram of a right-side view of a power mechanism according to an embodiment of the present utility model;

fig. 4 is a schematic bottom view of a power mechanism according to an embodiment of the present utility model.

In the figure: 1. a support plate; 2. a power mechanism; 3. a second chute; 4. a second toothed plate; 5. a connecting frame; 6. a roller; 7. a telescopic rod; 8. a platform; 201. a mounting plate; 202. a threaded rod; 203. a first motor; 204. a first bevel gear; 205. a second bevel gear; 206. a thread cylinder; 207. a baffle; 208. a second motor; 209. a rotating plate; 210. fixing the column; 211. a slide rail; 212. a first toothed plate; 213. a cross plate; 214. a first chute; 215. rotating the column; 216. a first gear; 217. and a second gear.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.

Examples

Referring to fig. 1-4, the present technical solution provides a plane roller for a rubber carpet production line, wherein the plane roller comprises a support plate 1, a power mechanism 2 is installed at the side portion of the support plate 1, the power mechanism 2 comprises a mounting plate 201, a first motor 203, a second bevel gear 205 and a thread cylinder 206, the mounting plate 201 is fixedly installed at the side portion of the support plate 1, a threaded rod 202 is rotatably installed inside the mounting plate 201, the threaded rod 202 penetrates to the bottom of the mounting plate 201, a first motor 203 is fixedly installed at the side portion of the support plate 1, a first bevel gear 204 is fixedly installed at the output end of the first motor 203, the second bevel gear 205 is fixedly installed at the top of the threaded rod 202, the second bevel gear 205 is meshed with the first bevel gear 204, the first motor 203 can drive the first bevel gear 204 to rotate through the arrangement of the first motor 203, the rotating first bevel gear 204 can drive the second bevel gear 205 to rotate, the screw tube 206 is in threaded connection with the threaded rod 202, the baffle 207 is fixedly arranged at the bottom of the screw tube 206, the threaded rod 202 is driven by the second bevel gear 205 to rotate in the screw tube 206, the rotating threaded rod 202 moves upwards under the action of the threaded connection, the height of the baffle 207 can be changed, a worker can adjust the height of the baffle 207 according to the requirement, the thickness of a rubber carpet can be controlled, the second motor 208 is fixedly arranged at the top of the baffle 207, the rotating plate 209 is fixedly arranged at the output end of the second motor 208, the second motor 208 drives the rotating plate 209 to rotate, the fixed column 210 is fixedly arranged at the bottom of the rotating plate 209, the sliding rail 211 is fixedly arranged at the top of the baffle 207, the first toothed plate 212 is slidingly arranged on the surface of the sliding rail 211, the transverse plate 213 is fixedly arranged at the top of the first toothed plate 212, the surface of the transverse plate 213 is provided with a first chute 214, the fixed column 210 is slidably mounted in the first chute 214, the rotating plate 209 drives the fixed column 210 to slide in the first chute 214, and the sliding of the fixed column 210 makes the transverse plate 213 drive the first toothed plate 212 to reciprocate on the surface of the sliding rail 211.

Referring to fig. 1 to 4, based on the same concept as that of the above embodiment 1, the present embodiment further proposes that a rotating column 215 is rotatably installed inside the baffle 207, a first gear 216 is fixedly installed at the top of the rotating column 215, the first gear 216 is engaged with the first toothed plate 212, when the first toothed plate 212 reciprocates, the first gear 216 is driven to rotate, the rotating column 215 penetrates to the bottom of the baffle 207, a second gear 217 is fixedly installed at the bottom of the rotating column 215, the rotating first gear 216 can drive the second gear 217 to rotate, a second chute 3 is fixedly installed at the bottom of the baffle 207, two second chutes 3 are provided, second toothed plates 4 are slidably installed inside the two second chutes 3, the second toothed plates 4 are engaged with the second gears 217, the second gear 217 of pivoted can drive two second pinion racks 4 and carry out reciprocal staggered movement, the bottom fixed mounting of second pinion rack 4 has link 5, link 5's lateral part rotates and installs gyro wheel 6, can drive two gyro wheels 6 through the reciprocal staggered movement of two second pinion racks 4 and carry out bidirectional movement, and then can roll to rubber raw materials two-way, exert pressure in two directions, can more evenly compress rubber carpet, the inhomogeneous phenomenon that single direction suppression caused has been avoided, the bottom fixed mounting telescopic link 7 of mounting panel 201, the bottom and the baffle 207 fixed connection of telescopic link 7, the lateral part fixed mounting of backup pad 1 has platform 8, through the setting of telescopic link 7, can prevent that whole baffle 207 from following threaded rod 202 and rotating.

Specifically, the working process or working principle of the plane roller for the rubber carpet production line is as follows: first, start first motor 203, first motor 203 has driven first bevel gear 204 and has rotated, first bevel gear 204 of rotation has driven second bevel gear 205 and has rotated threaded rod 202, and then make the height of baffle 207 change, then start second motor 208, second motor 208 has driven rotation board 209 and has rotated, rotation board 209 has driven fixed column 210 to slide in the inside of first spout 214, gliding fixed column 210 has driven diaphragm 213 and has moved, and then make first pinion rack 212 reciprocating motion on the surface of slide rail 211, the reciprocating motion of first pinion rack 212 makes first gear 216 rotate, first gear 216 of rotation has driven second gear 217 to rotate, second gear 217 has driven two second pinion racks 4 to move, the reciprocating motion of second pinion rack 4 has driven gyro wheel 6 to move on the surface of platform 8.

It should be noted that, the first motor 203 and the second motor 208 are devices or apparatuses existing in the prior art, or are devices or apparatuses that can be implemented in the prior art, and the power supply, the specific composition and the principle thereof are clear to those skilled in the art, so they will not be described in detail.

Claims

1. The utility model provides a rubber carpet production line is with plane cylinder, includes backup pad (1), its characterized in that, power unit (2) are installed to the lateral part of backup pad (1), power unit (2) include:

the mounting plate (201) is fixedly arranged on the side part of the supporting plate (1), a threaded rod (202) is rotatably arranged in the mounting plate (201), and the threaded rod (202) penetrates to the bottom of the mounting plate (201);

the first motor (203) is fixedly arranged on the side part of the supporting plate (1), and a first bevel gear (204) is fixedly arranged at the output end of the first motor (203);

a second bevel gear (205), the second bevel gear (205) is fixedly arranged on the top of the threaded rod (202), and the second bevel gear (205) is meshed with the first bevel gear (204);

the threaded cylinder (206), threaded cylinder (206) and threaded rod (202) threaded connection, the bottom fixed mounting of threaded cylinder (206) has baffle (207).

2. The planar roller for the rubber carpet production line according to claim 1, wherein a second motor (208) is fixedly installed at the top of the baffle plate (207), a rotating plate (209) is fixedly installed at the output end of the second motor (208), and a fixing column (210) is fixedly installed at the bottom of the rotating plate (209).

3. The planar roller for a rubber carpet production line according to claim 2, wherein a sliding rail (211) is fixedly installed at the top of the baffle plate (207), a first toothed plate (212) is slidably installed on the surface of the sliding rail (211), a transverse plate (213) is fixedly installed at the top of the first toothed plate (212), a first sliding groove (214) is formed in the surface of the transverse plate (213), and the fixing column (210) is slidably installed in the first sliding groove (214).

4. A planar roller for a rubber carpet production line according to claim 3, characterized in that a rotating column (215) is rotatably mounted in the baffle plate (207), a first gear (216) is fixedly mounted on the top of the rotating column (215), and the first gear (216) is meshed with a first toothed plate (212).

5. The planar roller for a rubber carpet production line according to claim 4, wherein the rotating column (215) penetrates to the bottom of the baffle plate (207), and a second gear (217) is fixedly installed at the bottom of the rotating column (215).

6. The planar roller for the rubber carpet production line according to claim 5, wherein the bottom of the baffle plate (207) is fixedly provided with two second sliding grooves (3), the two second sliding grooves (3) are internally provided with second toothed plates (4) in a sliding manner, and the second toothed plates (4) are meshed with the second gear (217).

7. The planar roller for the rubber carpet production line according to claim 6, wherein a connecting frame (5) is fixedly arranged at the bottom of the second toothed plate (4), and a roller (6) is rotatably arranged at the side part of the connecting frame (5).

8. The planar roller for the rubber carpet production line according to claim 1, wherein a telescopic rod (7) is fixedly installed at the bottom of the installation plate (201), the bottom of the telescopic rod (7) is fixedly connected with a baffle plate (207), and a platform (8) is fixedly installed at the side part of the support plate (1).