CN220658570U - Ultrasonic cleaning device - Google Patents
Ultrasonic cleaning device Download PDFInfo
- Publication number
- CN220658570U CN220658570U CN202322304738.4U CN202322304738U CN220658570U CN 220658570 U CN220658570 U CN 220658570U CN 202322304738 U CN202322304738 U CN 202322304738U CN 220658570 U CN220658570 U CN 220658570U
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- ultrasonic vibration
- ultrasonic
- roller
- cleaning
- vibration plate
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- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims abstract description 64
- 239000000758 substrate Substances 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 4
- 238000005554 pickling Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 2
- 150000002910 rare earth metals Chemical class 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 101150114468 TUB1 gene Proteins 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000005237 degreasing agent Methods 0.000 description 1
- 239000013527 degreasing agent Substances 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present application relates to an ultrasonic cleaning device. The ultrasonic cleaning device includes: a cleaning container provided with a cleaning tank; the first ultrasonic vibration plate is arranged on the side wall of the cleaning tank; the second ultrasonic vibration plate is arranged at the bottom of the cleaning tank; a roller mechanism comprising: a substrate; a roller rotatably disposed on the substrate; the transmission assembly is arranged on the substrate and used for driving the roller to rotate; the supporting component is arranged on the substrate and can be abutted with the cleaning container so that the roller enters the cleaning tank. The ultrasonic waves that two ultrasonic vibration boards produced can not offset, improve the cleaning effect to the work piece.
Description
Technical Field
The application relates to the field of magnet preparation, in particular to an ultrasonic cleaning device.
Background
The rare earth permanent magnet product needs to be subjected to a pretreatment process before electroplating, and the purpose of the pretreatment process is to remove the surface oxide of the rare earth permanent magnet product, so that the effect of improving the surface cleanliness is achieved, and the subsequent electroplating process is convenient. The pretreatment process comprises the steps of degreasing, pickling, washing and the like, and after the workpiece is subjected to degreasing or pickling, a large amount of degreasing agent or pickling solution is adhered to the surface of the workpiece, so that the workpiece is required to be cleaned. In the prior art, ultrasonic cleaning is often adopted, two ultrasonic vibration plates are arranged in a cleaning tank of an ultrasonic cleaning device, and the two ultrasonic vibration plates are respectively arranged on two opposite side walls of the cleaning tank. Because the two ultrasonic vibration plates are oppositely arranged, the ultrasonic waves generated by the two ultrasonic vibration plates can be partially counteracted, and the cleaning of the workpiece is not facilitated.
Disclosure of Invention
Based on the above problems, the application provides an ultrasonic cleaning device, which improves the cleaning effect on workpieces.
An embodiment of the present application provides an ultrasonic cleaning device, including:
a cleaning container provided with a cleaning tank;
the number of the ultrasonic vibration plates is two, wherein the first ultrasonic vibration plates are arranged on the side wall of the cleaning tank, and the second ultrasonic vibration plates are arranged on the bottom of the cleaning tank;
a roller mechanism comprising:
a substrate;
a drum rotatably provided to the substrate;
the transmission assembly is arranged on the base plate and is used for driving the roller to rotate;
the supporting component is arranged on the substrate and can be abutted with the cleaning container so that the roller enters the cleaning tank.
According to some embodiments of the present application, the ultrasonic cleaning device further comprises:
the first support is arranged on the side wall of the cleaning tank, and the first ultrasonic vibration plate is arranged on the first support;
the second support is arranged at the bottom of the cleaning tank, and the second ultrasonic vibration plate is arranged on the second support.
According to some embodiments of the application, when the roller rotates, the workpiece in the roller is concentrated on one side, and the first ultrasonic vibration plate is positioned on the workpiece concentrated side of the roller.
According to some embodiments of the present application, the distance between the first ultrasonic vibration plate and the roller is L1, the distance between the second ultrasonic vibration plate and the roller is L2, and the distance between the second ultrasonic vibration plate and the roller is 2-3:1.
According to some embodiments of the present application, the first ultrasonic vibration plate and the second ultrasonic vibration plate have the same size.
According to some embodiments of the present application, the transmission assembly comprises:
a driving shaft rotatably provided to the substrate;
the first driving gear is arranged at the end part of the driving shaft;
the second driving gear is arranged on the driving shaft;
an intermediate gear rotatably provided on the base plate;
the roller gear is connected with the roller, and the roller gear is matched with the intermediate gear.
According to some embodiments of the present application, the support assembly comprises:
the support rod is arranged on the substrate;
the base is arranged on the supporting rod and can be abutted with the cleaning container.
According to some embodiments of the application, the top of the cleaning container is provided with a positioning structure adapted to the base.
According to some embodiments of the application, the roller mechanism further comprises a boom disposed at a top end of the substrate.
According to some embodiments of the present application, the power of the first ultrasonic vibration plate and the second ultrasonic vibration plate is 1000 w-2000 w, and the frequency is 20-60 KHz; the rotating speed of the roller is 10-25 rpm.
The first ultrasonic vibration plate is arranged on the side wall of the cleaning tank, the second ultrasonic vibration plate is arranged at the bottom of the cleaning tank, ultrasonic waves generated by the two ultrasonic vibration plates cannot be counteracted, and the cleaning effect on a workpiece is improved.
Roll number: 230588CU
Drawings
In order to more clearly illustrate the technical solutions of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings by a person skilled in the art without departing from the scope of protection of the present application.
FIG. 1 is a schematic view of an ultrasonic cleaning apparatus according to an embodiment of the present application;
FIG. 2 is a schematic view of the interior of a cleaning tank according to an embodiment of the present application;
FIG. 3 is a schematic view of the position of a workpiece as a drum rotates in accordance with an embodiment of the present application;
FIG. 4 is a schematic view of the distance between the ultrasonic vibration plate and the roller according to the embodiment of the present application;
FIG. 5 is a schematic front view of a roller mechanism according to an embodiment of the present application;
FIG. 6 is a schematic view of a gear drive in a roller mechanism according to an embodiment of the present application;
FIG. 7 is a schematic side view of a roller mechanism according to an embodiment of the present application;
FIG. 8 is a schematic top view of a roller mechanism according to an embodiment of the present application;
fig. 9 is a schematic diagram of a positioning structure according to an embodiment of the present application.
Detailed Description
The following description of the embodiments of the present application, taken in conjunction with the accompanying drawings, will clearly and fully describe the technical aspects of the present application, and it will be apparent that the described embodiments are some, but not all, embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments herein without making any inventive effort, are intended to be within the scope of the present application.
As shown in fig. 1 and 2, an embodiment of the present application provides an ultrasonic cleaning apparatus 100, the ultrasonic cleaning apparatus 100 including a cleaning vessel 1, two ultrasonic vibration plates, and a drum mechanism 4. The two ultrasonic vibration plates are a first ultrasonic vibration plate 2 and a second ultrasonic vibration plate 3 respectively, and the ultrasonic cleaning of the workpiece is realized by the cooperation of the first ultrasonic vibration plate 2 and the second ultrasonic vibration plate 3. For example, the workpiece is a magnetic sheet.
The cleaning vessel 1 is provided with a cleaning tank 11 having an open top end, the cleaning tank 11 being for containing cleaning liquid.
The first ultrasonic vibration plate 2 is provided on the side wall of the cleaning tank 11. The second ultrasonic vibration plate 3 is arranged at the bottom of the cleaning tank 11. The first ultrasonic vibration plate 2 and the second ultrasonic vibration plate 3 are arranged approximately in an L shape. The first ultrasonic vibration plate 2 and the second ultrasonic vibration plate 3 can both emit ultrasonic waves.
The drum mechanism 4 includes: a base plate 41, a roller 42, a transmission assembly 43 and a support assembly 44. The number of the substrates 41 may be plural, and the plural substrates 41 may be sequentially arranged in parallel to each other. The roller 42 is rotatably disposed on the substrate 41 through a rotation shaft, and optionally, the roller 42 is an existing roller. The transmission assembly 43 is disposed on the substrate 41, and the transmission assembly 43 is used for driving the roller 42 to rotate. The support assembly 44 is disposed on a sidewall of the substrate 41.
When the workpiece is cleaned, the workpiece is placed in the roller 42, the roller mechanism 4 is erected on the cleaning container 1 by the lifting device, the supporting component 44 can be abutted against the cleaning container 1, the roller 42 enters the cleaning tank 11, and the cleaning liquid in the cleaning tank 11 can enter the roller 42 through the side wall of the roller 42. The transmission component 43 drives the roller 42 to rotate, and simultaneously opens the first ultrasonic vibration plate 2 and the second ultrasonic vibration plate 3, and the first ultrasonic vibration plate 2 and the second ultrasonic vibration plate 3 generate ultrasonic waves to ultrasonically clean the workpiece in the roller 42.
Because the first ultrasonic vibration plate 2 is positioned on the side wall of the cleaning tank 11, the second ultrasonic vibration plate 3 is positioned at the bottom of the cleaning tank 11, and the ultrasonic waves generated by the two ultrasonic vibration plates cannot be counteracted, so that the cleaning effect on the workpiece is improved.
In some embodiments, the ultrasonic cleaning device 100 further comprises: a first bracket 21 and a second bracket 31. The first bracket 21 is provided on a side wall of the cleaning tank 11, and for example, the first bracket 21 is connected with the side wall of the cleaning tank 11 by welding. The first ultrasonic vibration plate 2 is disposed on the top surface of the first bracket 21, for example, the first ultrasonic vibration plate 2 is fastened and connected with the first bracket 21 through bolts. The second bracket 31 is disposed at the bottom of the cleaning tank 11, and for example, the second bracket 31 is connected to the bottom of the cleaning tank 11 by welding. The second ultrasonic vibration 3 plate is provided on the top surface of the second bracket 31.
As shown in fig. 3, in some embodiments, when the drum 42 rotates, the workpiece 200 in the drum 42 is concentrated on one side of the drum 42, and the first ultrasonic vibration plate 2 is located on the workpiece concentrating side of the drum 42. For example, in fig. 3, the drum 42 rotates clockwise, and due to the rotation of the drum 42, the workpiece 200 in the drum 42 is concentrated on the left side of the inner cavity of the drum 42, and the first ultrasonic vibration plate 2 is disposed on the left side of the drum 42, so that the ultrasonic waves generated by the first ultrasonic vibration plate 2 can clean the workpiece in the drum 42.
As shown in fig. 4, in some embodiments, the distance between the first ultrasonic vibration plate 2 and the roller 42 is L1, the distance between the second ultrasonic vibration plate 3 and the roller 42 is L2, and optionally, the roller 42 is hexagonal, L1 is the distance between the sidewall of the first ultrasonic vibration plate 2 and the circumscribed circle of the roller 42, and L2 is the distance between the top surface of the second ultrasonic vibration plate 3 and the circumscribed circle of the roller 42. The L1:L2 is 2-3:1, so that the consistency of the cleaning degree of the workpiece at each position in the roller 42 can be improved, the cleanliness and the surface uniformity of the surface of the workpiece after ultrasonic cleaning can be effectively ensured, and the binding force between a subsequent surface protection layer and the workpiece can be improved.
Alternatively, the ultrasonic power of the first ultrasonic vibration plate 2 and the second ultrasonic vibration plate 3 is 1000 w-2000 w, the frequency is 20-60 KHz, and the rotating speed of the roller 42 is 10-25 rpm.
Alternatively, the wall thickness of the roller 42 is 0.5 to 1.5mm, for example, the wall thickness of the roller 42 is 0.9mm. Too large a wall thickness of the roller 42 is detrimental to the transmission of ultrasound waves into the roller 42 and too small a wall thickness of the roller 42 affects the load carrying capacity of the roller 42.
In some embodiments, the first ultrasonic transducer plate 2 and the second ultrasonic transducer plate 3 are the same size. For example, the first ultrasonic vibration plate 2 and the second ultrasonic vibration plate 3 are ultrasonic vibration plates with the same specification, so that the ultrasonic vibration plates can be replaced conveniently after being damaged.
As shown in fig. 5, 6, 7 and 8, the number of the substrates 41 is two, the two substrates 41 are sequentially arranged, and the adjacent substrates 41 are connected by a connecting rod 45, so that the two substrates 41 form a whole. The drum 42 is rotatably provided to the base 41 through a rotation shaft. The transmission assembly 43 includes: a driving shaft 431, a first driving gear 432, a second driving gear 433, an intermediate gear 434, and a drum gear 435.
The driving shaft 431 is rotatably disposed on the base plates 41, the driving shaft 431 passes through the two base plates 41, and the first driving gear 432 is disposed at an end of the driving shaft 431. The motor 5 is arranged on the cleaning container 1, the output end of the motor 5 is provided with a driving gear 51, and the gear 51 is matched with the first driving gear 432. The second driving gear 433 is disposed on the driving shaft 431. The motor 5 drives the driving shaft 431 to rotate, and the driving shaft 431 drives the second driving gear 433 to rotate in a following manner.
The intermediate gear 434 is rotatably disposed on the base 41, and the intermediate gear 434 is matched with the second driving gear 433, so that the driving shaft 431 drives the intermediate gear 434 to rotate.
The roller gear 435 is connected to the roller 42, for example, the roller gear 435 is disposed on a rotation shaft of the roller 42, and the roller gear 435 is adapted to the intermediate gear 434 to drive the roller 42 to rotate.
In some embodiments, the support assembly 44 includes a support rod 441 and a base 442. One end of the supporting rod 441 is connected to the substrate 41, and the base 442 is disposed at the other end of the supporting rod 441. The base 442 can abut against the cleaning container 1. Alternatively, the number of the support rods 441 is four, the heights of the four support rods 441 are the same, and each support rod 441 is provided with a base 442. When the workpiece is cleaned, the lifting device moves the roller mechanism 4 to the base 442 to be abutted with the top of the cleaning container 1, so that the roller mechanism 4 is erected on the cleaning container 1. The drum 42 enters the washing tub 1 while the first driving gear 432 is engaged with the driving gear 51, and the motor 5 is started to drive the drum 42 to rotate.
As shown in fig. 9, in some embodiments, the top of the cleaning vessel 1 is provided with a positioning structure 12 that mates with a base 442. For example, the bottom of the base 442 is provided with a V-shaped block, and the positioning structure 12 is a V-shaped groove adapted to the V-shaped block, so as to position the base 442 when the base 442 contacts the cleaning container 1.
In some embodiments, the roller mechanism 4 further includes a boom 46, where the boom 46 is disposed at the top end of the substrate 41, to facilitate lifting of the roller mechanism 4.
The first ultrasonic vibration plate is arranged on the side wall of the cleaning tank, the second ultrasonic vibration plate is arranged at the bottom of the cleaning tank, ultrasonic waves generated by the two ultrasonic vibration plates cannot be counteracted, and the cleaning effect on a workpiece is improved.
The embodiments of the present application are described in detail above. Specific examples are used herein to illustrate the principles and embodiments of the present application, and the description of the above examples is only used to help understand the technical solution and core ideas of the present application. Therefore, those skilled in the art will recognize that many modifications and adaptations of the present application are possible and can be accomplished with the aid of the teaching herein within the scope of the present application. In view of the foregoing, this description should not be construed as limiting the application.
Claims (10)
1. An ultrasonic cleaning device, comprising:
a cleaning container provided with a cleaning tank;
the number of the ultrasonic vibration plates is two, wherein the first ultrasonic vibration plates are arranged on the side wall of the cleaning tank, and the second ultrasonic vibration plates are arranged on the bottom of the cleaning tank;
a roller mechanism comprising:
a substrate;
a drum rotatably provided to the substrate;
the transmission assembly is arranged on the base plate and is used for driving the roller to rotate;
the supporting component is arranged on the substrate and can be abutted with the cleaning container so that the roller enters the cleaning tank.
2. The ultrasonic cleaning apparatus according to claim 1, further comprising:
the first support is arranged on the side wall of the cleaning tank, and the first ultrasonic vibration plate is arranged on the first support;
the second support is arranged at the bottom of the cleaning tank, and the second ultrasonic vibration plate is arranged on the second support.
3. The ultrasonic cleaning apparatus according to claim 1, wherein the work piece is concentrated on one side of the drum when the drum rotates, and the first ultrasonic vibration plate is located on the work piece concentrating side of the drum.
4. The ultrasonic cleaning device according to claim 1, wherein the distance between the first ultrasonic vibration plate and the drum is L1, and the distance between the second ultrasonic vibration plate and the drum is L2, and L1:l2 is 2-3:1.
5. The ultrasonic cleaning device of claim 1, wherein the first ultrasonic vibration plate and the second ultrasonic vibration plate are the same size.
6. The ultrasonic cleaning device of claim 1, wherein the transmission assembly comprises:
a driving shaft rotatably provided to the substrate;
the first driving gear is arranged at the end part of the driving shaft;
the second driving gear is arranged on the driving shaft;
an intermediate gear rotatably provided on the base plate;
the roller gear is connected with the roller, and the roller gear is matched with the intermediate gear.
7. The ultrasonic cleaning device of claim 1, wherein the support assembly comprises:
the support rod is arranged on the substrate;
the base is arranged on the supporting rod and can be abutted with the cleaning container.
8. The ultrasonic cleaning device of claim 7, wherein the cleaning vessel top is provided with a positioning structure adapted to the base.
9. The ultrasonic cleaning apparatus according to claim 1, wherein the roller mechanism further comprises a boom provided at a top end of the substrate.
10. The ultrasonic cleaning device according to claim 1, wherein the power of the first ultrasonic vibration plate and the second ultrasonic vibration plate is 1000 w-2000 w, and the frequency is 20-60 KHz;
the rotating speed of the roller is 10-25 rpm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322304738.4U CN220658570U (en) | 2023-08-25 | 2023-08-25 | Ultrasonic cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322304738.4U CN220658570U (en) | 2023-08-25 | 2023-08-25 | Ultrasonic cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220658570U true CN220658570U (en) | 2024-03-26 |
Family
ID=90334736
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322304738.4U Active CN220658570U (en) | 2023-08-25 | 2023-08-25 | Ultrasonic cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220658570U (en) |
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2023
- 2023-08-25 CN CN202322304738.4U patent/CN220658570U/en active Active
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