CN220642141U - Intermediate shaft film winding device - Google Patents

Abstract

The utility model relates to a middle shaft film winding device which comprises a support frame, a film placing mechanism arranged at the top end of the support frame and used for placing film rolls, a bevel board obliquely arranged downwards and used for guiding films, and an arc-shaped plate connected with the bevel board and used for supporting a workpiece to wind films, wherein the free end of the film is paved to the arc-shaped plate along the bevel board; and a limiting roller for limiting the film is arranged on the inclined panel. The utility model reduces the labor intensity of workers, improves the work efficiency of film winding of the workpiece and improves the film winding quality of the workpiece.

Description

Intermediate shaft film winding device

Technical Field

The utility model relates to the technical field of production of intermediate shafts, in particular to an intermediate shaft film winding device.

Background

The intermediate shaft is a shaft in the automobile gearbox, and the shaft is integrated with the gears, so that the first shaft and the second shaft are connected, and different gears are meshed through the change of a gear level, so that the second shaft can output different rotating speeds, steering and torque.

At present, the jackshaft needs to be packaged by a packaging winding film before delivery after production, namely the film is wound on the jackshaft, the traditional film winding mode is that a worker holds a workpiece by one hand and pulls the winding film by the other hand, the winding film is wound on the workpiece by the two hands in a matching way, the operation is time-consuming and labor-consuming, and the labor intensity of winding the film by holding the jackshaft by the hand of the worker is high and the working efficiency of winding the film is very low. Therefore, a middle shaft film winding device which is time-saving and labor-saving and can improve the working efficiency is urgently needed.

Disclosure of Invention

The utility model provides an intermediate shaft film winding device aiming at the defects of the prior art.

The utility model is realized by the following technical scheme that the utility model provides a middle shaft film winding device, which comprises a support frame, a film placing mechanism arranged at the top end of the support frame and used for placing film rolls, an inclined panel obliquely arranged downwards and used for guiding films, and an arc-shaped plate connected with the inclined panel and used for supporting a workpiece to wind films, wherein the free end of the film is paved to the arc-shaped plate along the inclined panel; and a limiting roller for limiting the film is arranged on the inclined panel.

Preferably, the film placing mechanism comprises two placing grooves with U-shaped upper end openings, and two ends of a central shaft of the film roll are respectively placed in one placing groove. The central shaft of the film roll is placed into the placing groove from the opening of the upper end of the placing groove. When the free end of the film is pulled downwards by external force, the film roll is forced to rotate so that more film is put down from the film roll.

Preferably, the limiting roller is arranged along the width direction of the film, two ends of the limiting roller are respectively rotatably arranged on the lug plate, and the bottom of the lug plate is fixed with the inclined plate.

Preferably, for better limiting the film, the limiting rollers are two arranged in parallel up and down. The two limiting rollers are used for limiting the film laid on the inclined plate, so that the film is prevented from being lifted from the inclined plate.

Preferably, a cutting groove along the film width direction is provided on the inclined plate below the limiting roller. After the film winding of the workpiece is finished, a worker holds the cutter to cut off the film along the cutting groove, and the setting of the cutting groove is convenient to cut off the film along a straight line.

Preferably, the support frame comprises two first vertical rods which are arranged in parallel front and back and are connected through a first connecting rod, the two placing grooves are respectively fixed at the top ends of one first vertical rod, and the upper ends of the inclined plates are fixed with the two first vertical rods.

Preferably, in order to strengthen the support strength to the arc board, set up the auxiliary stand that is used for supporting the arc board in the arc below, the auxiliary stand includes around parallel arrangement and two second pole setting of being connected through the second connecting rod, and two second pole setting are all fixed with the arc. The stability of this device is strengthened through the support of second pole setting to the arc board, improves the stability to the work piece twining the membrane.

Preferably, the first upright and the second upright on the front side and the first upright and the second upright on the rear side are respectively connected through a cross bar.

Preferably, the first upright and the second upright are both vertically arranged.

Preferably, a lockable moving wheel is arranged at the bottom of each first upright and each second upright. The device is convenient to move and fix.

Preferably, the first upright rod and the cross rod are respectively provided with an object groove, and tools such as cutters can be conveniently placed in the object grooves.

The beneficial effects of the utility model are as follows:

1. when the film is wound on the workpiece, the film roll is supported and limited through the placing groove, the free end of the film is pulled downwards, the free end of the film is paved to the arc plate along the inclined plate in advance, then the workpiece is placed on the film of the arc plate to wind the film, the phenomenon that a worker holds the workpiece by one hand and pulls the film by the other hand when the workpiece is wound at present is avoided, the workpiece is only required to be rolled upwards along the lower end of the inclined plate after the free end of the film wraps the workpiece, the operation is simple and convenient, time and labor are saved, the whole film winding process does not need the worker to continuously hold the workpiece, and the labor intensity of the worker is reduced.

2. The utility model greatly improves the work efficiency of film winding of the workpiece and improves the film winding quality of the workpiece; the utility model can be widely applied to winding films of various shaft parts, and has the advantages of wide application range, low production cost and convenient popularization and application.

Drawings

FIG. 1 is a schematic elevational view of the present utility model;

FIG. 2 is a schematic top view of the present utility model;

FIG. 3 is a schematic view of the position structure of the film roll, the bevel panel, the arc plate and the workpiece according to the utility model;

FIG. 4 is a schematic view of the structure of the support frame and the film roll according to the present utility model;

the figure shows:

1. film roll, 2, film, 3, inclined panel, 4, work piece, 5, arc, 6, standing groove, 7, spacing roller, 8, otic placode, 9, cutting groove, 10, head rod, 11, first pole setting, 12, second pole setting, 13, horizontal pole, 14, removal wheel, 15, put the thing groove.

Detailed Description

In order to clearly illustrate the technical characteristics of the scheme, the scheme is explained below through a specific embodiment.

As shown in fig. 1-4, the utility model comprises a support frame, a film placing mechanism arranged at the top end of the support frame and used for placing a film roll 1, a bevel board 3 obliquely arranged downwards and used for guiding a film 2, and an arc-shaped board 5 connected with the bevel board 3 and used for supporting a workpiece 4 to wind the film, wherein the free end of the film 2 is paved to the arc-shaped board 5 along the bevel board 3.

The membrane placing mechanism comprises two placing grooves 6 with U-shaped upper end openings, two ends of a central shaft of the membrane roll 1 are respectively placed in one placing groove 6, and the central shaft of the membrane roll 1 is placed in the placing groove 6 from the upper end opening of the placing groove 6. When the free end of the film 2 is pulled downwards by an external force, the film roll 1 is forced to rotate so that more film 2 is put down from the film roll 1.

The limiting roller 7 for limiting the film 2 is arranged on the inclined panel 3, the limiting roller 7 is arranged along the width direction of the film 2, two ends of the limiting roller 7 are respectively and rotatably arranged on the lug plate 8, and the bottom of the lug plate 8 is fixed with the inclined panel 3. In this embodiment, for better limiting the film 2, the limiting rollers 7 are two in parallel up and down. The two limiting rollers 7 are used for limiting the film 2 laid on the inclined panel 3, so that the film 2 is prevented from being lifted from the inclined panel 3. The cutting groove 9 along the width direction of the film 2 is formed in the inclined panel 3 below the limiting roller 7, after the film winding of the workpiece 4 is finished, a worker holds a cutter to cut off the film 2 along the cutting groove 9, and the cutting groove 9 is convenient to set to cut off the film 2 along a straight line.

The support frame includes front and back parallel arrangement and connects two first pole setting 11 through head rod 10, and two standing grooves 6 are respectively fixed on the top of a first pole setting 11, and inclined plane board 3 upper end is fixed with two first pole setting 11.

In order to strengthen the supporting strength to the arc-shaped plate 5, an auxiliary support for supporting the arc-shaped plate 5 is arranged below the arc-shaped plate 5, and comprises two second vertical rods 12 which are arranged in parallel front and back and are connected through second connecting rods, and the two second vertical rods 12 are fixed with the arc-shaped plate 5. The stability of the device is enhanced through the support of the second vertical rod 12 to the arc-shaped plate 5, and the stability of film winding on the workpiece 4 is improved. The first upright 11 and the second upright 12 on the front side and the first upright 11 and the second upright 12 on the rear side are respectively connected by a cross bar 13. The first upright 11 and the second upright 12 are both vertically arranged. The bottoms of each first upright rod 11 and each second upright rod 12 are provided with a lockable movable wheel 14, so that the device is convenient to move and fix. The first upright rod 11 and the cross rod 13 are respectively provided with a storage groove 15, and tools such as cutters can be conveniently placed in the storage grooves 15.

During specific work, two ends of the central shaft of the film roll 1 are respectively placed in the two placing grooves 6, the free ends of the films 2 are paved to the arc-shaped plates 5 along the inclined plates 3, then the workpieces 4 are placed on the films 2 of the arc-shaped plates 5, the free ends of the films 2 wrap the workpieces 4 and roll the workpieces 4 upwards along the lower ends of the inclined plates 3, the films 2 on the inclined plates 3 further wrap the workpieces 4, and finally the films 2 are cut off along the cutting grooves 9, so that film winding of the workpieces 4 is completed. When the workpiece 4 is wound with the film again, the free end of the film 2 is pulled downwards by a worker, the film roll 1 is forced to rotate, so that more films 2 are put down from the film roll 1, the films 2 are paved on the arc-shaped plate 5, a new workpiece 4 is placed on the films 2 of the arc-shaped plate 5, the film winding operation is repeated, and the film winding operation on the workpiece 4 one by one is completed.

When the film is wound on the workpiece 4, the film roll 1 is supported and limited through the placing groove 6, the free end of the film 2 is pulled downwards, the free end of the film 2 is paved to the arc-shaped plate 5 along the inclined plate 3 in advance, then the workpiece 4 is placed on the film 2 of the arc-shaped plate 5 for film winding, the phenomenon that a worker holds the workpiece 4 by one hand and pulls the film 2 by the other hand when the workpiece 4 is wound at present is avoided, the free end of the film 2 only needs to wrap the workpiece 4 and rolls the workpiece 4 upwards along the lower end of the inclined plate 3, the operation is simple, time-saving and labor-saving, the whole film winding process does not need the worker to continuously hold the workpiece 4, and the labor intensity of the worker is reduced; the utility model greatly improves the working efficiency of film winding of the workpiece 4 and improves the film winding quality; the utility model can be widely applied to winding films of various shaft parts, and has the advantages of wide application range, low production cost and convenient popularization and application.

Of course, the above description is not limited to the above examples, and the technical features of the present utility model that are not described may be implemented by or by using the prior art, which is not described herein again; the above examples and drawings are only for illustrating the technical scheme of the present utility model and not for limiting the same, and the present utility model has been described in detail with reference to the preferred embodiments, and it should be understood by those skilled in the art that changes, modifications, additions or substitutions made by those skilled in the art without departing from the spirit of the present utility model and the scope of the appended claims.

Claims (9)

1. Jackshaft twines membrane device, its characterized in that: the film winding device comprises a support frame, a film placing mechanism arranged at the top end of the support frame and used for placing a film roll, a bevel board obliquely arranged downwards and used for guiding the film, and an arc-shaped plate connected with the bevel board and used for supporting a workpiece to wind the film, wherein the free end of the film is paved to the arc-shaped plate along the bevel board; and a limiting roller for limiting the film is arranged on the inclined panel.

2. The intermediate shaft film winding device according to claim 1, wherein: the film placing mechanism comprises two placing grooves with U-shaped upper end openings, and two ends of a central shaft of the film roll are respectively placed in one placing groove.

3. The intermediate shaft film winding device according to claim 1, wherein: the limiting roller is arranged along the width direction of the film, two ends of the limiting roller are respectively rotatably arranged on the lug plate, and the bottom of the lug plate is fixed with the inclined plate.

4. A jackshaft film wrapping apparatus according to claim 3, wherein: the limit rollers are two in vertical parallel arrangement.

5. The intermediate shaft film winding device according to claim 1, wherein: a cutting groove along the width direction of the film is arranged on the inclined panel below the limit roller.

6. The intermediate shaft film winding device according to claim 1, wherein: the support frame includes front and back parallel arrangement and passes through two first pole settings of head rod connection, and two standing grooves are respectively fixed on the top of a first pole setting, and the inclined plane board upper end is fixed with two first pole settings.

7. The intermediate shaft film winding device according to claim 6, wherein: an auxiliary support for supporting the arc-shaped plate is arranged below the arc-shaped plate, and comprises two second vertical rods which are arranged in parallel and connected through second connecting rods, and the two second vertical rods are fixed with the arc-shaped plate.

8. The intermediate shaft film winding device according to claim 7, wherein: the first vertical rod and the second vertical rod which are positioned at the front side are respectively connected through a cross rod.

9. The intermediate shaft film winding device according to claim 7, wherein: and the bottoms of each first upright rod and each second upright rod are provided with a lockable movable wheel.