CN220636521U - Gear electric polishing device - Google Patents
Gear electric polishing device Download PDFInfo
- Publication number
- CN220636521U CN220636521U CN202322354981.7U CN202322354981U CN220636521U CN 220636521 U CN220636521 U CN 220636521U CN 202322354981 U CN202322354981 U CN 202322354981U CN 220636521 U CN220636521 U CN 220636521U
- Authority
- CN
- China
- Prior art keywords
- gear
- panel
- electric
- grinding device
- disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005498 polishing Methods 0.000 title abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000012545 processing Methods 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000007517 polishing process Methods 0.000 abstract description 11
- 238000006748 scratching Methods 0.000 abstract description 4
- 230000002393 scratching effect Effects 0.000 abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 229910052742 iron Inorganic materials 0.000 description 10
- 238000004140 cleaning Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 244000007853 Sarothamnus scoparius Species 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model relates to an electric gear polishing device which comprises a processing table, an electric hairbrush disc and a plurality of groups of gear conveying mechanisms circumferentially distributed on the periphery of the electric hairbrush disc, wherein the processing table comprises a panel and a bracket for supporting the panel, and the electric hairbrush disc is arranged at the center of the panel; each group of gear conveying mechanism comprises a linear sliding rail fixedly arranged on the panel and arranged along the radius direction of the hairbrush disc, a sliding block is arranged on the linear sliding rail, a chassis is fixed on the sliding block, a rotary driving mechanism for driving the gears to rotate is arranged on the chassis, and the travelling driving mechanism is used for driving the sliding block to move so that the gears are in contact with the hairbrush disc. According to the electric brush plate and the multiple gear conveying mechanisms, the gears can be polished simultaneously each time, the gears automatically rotate in the polishing process without additional rotation of workers, and the processing efficiency is effectively improved; the polishing machine is not required to be held by hand in the polishing process, so that the condition of scratching hands of workers is effectively avoided, and the operation safety is improved.
Description
Technical Field
The utility model relates to the technical field of gear production, in particular to an electric gear grinding device.
Background
The gear needs to be machined through a gear hobbing machine in the production and machining process, burrs exist on the machined gear teeth to influence the product quality, and therefore the burrs need to be removed. Original burr clearance mode in the factory is through polishing the clearance, drives the metal brush through the motor and rotates, and workman's hand-held gear makes teeth of a cogwheel and metal brush hair contact, and the in-process of polishing needs workman to rotate the gear and changes the position of polishing.
The above cleaning mode has the following technical defects in the using process: only one gear can be polished at a time, and in the polishing process, workers are required to rotate the gears, so that the cleaning efficiency is low; and in the operation process, the metal brush rotating at high speed can easily scratch hands of workers, and potential safety hazards exist in operation.
Based on the technical problems, the inventor provides a gear electric polishing device through design and research and development, a plurality of gears can be polished simultaneously each time, and the gears automatically rotate without additional rotation of workers in the polishing process, so that the processing efficiency is effectively improved; the polishing machine is not required to be held by hand in the polishing process, so that the condition of scratching hands of workers is effectively avoided, and the operation safety is improved.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides the gear electric polishing device.
The utility model is realized by the following technical scheme that the gear electric polishing device comprises a processing table, an electric hairbrush disc and a plurality of groups of gear conveying mechanisms circumferentially distributed on the periphery of the electric hairbrush disc, wherein the processing table comprises a panel and a bracket for supporting the panel, and the electric hairbrush disc is arranged at the center of the panel; each group of gear conveying mechanism comprises a linear sliding rail fixedly arranged on the panel and arranged along the radius direction of the hairbrush disc, a sliding block is arranged on the linear sliding rail, a chassis is fixed on the sliding block, a rotary driving mechanism for driving the gears to rotate is arranged on the chassis, and the travelling driving mechanism is used for driving the sliding block to move so that the gears are in contact with the hairbrush disc.
Preferably, the rotary driving mechanism comprises a gear motor and a tray, the gear motor is fixedly arranged on the chassis, the tray is fixedly connected with an output shaft of the gear motor, a positioning rod used for being inserted into a shaft hole of the gear is vertically fixedly connected at the central position of the upper surface of the tray, a positioning block used for being embedded into a key slot of the gear is arranged on the positioning rod, and gear limiting is realized through the cooperation of the positioning rod and the positioning block. The gear motor provides power to realize that the tray rotates, and then realizes that the gear rotates, and gear rotation and brush dish rotate to cooperate, realize that the burr is polished the clearance.
Preferably, the advancing driving mechanism comprises an air cylinder, a cylinder body of the air cylinder is fixed with the panel, a push rod of the air cylinder is connected with the sliding block through a connecting plate, the sliding block is moved under the action of the air cylinder, further gear movement is realized, and polishing is performed after the gear is contacted with the hairbrush disc.
Preferably, the electric brush plate comprises a driving motor and a brush plate, the driving motor is fixedly arranged on the panel, and the mounting hole of the brush plate is sleeved on the output shaft of the driving motor and is locked and fixed through a nut.
Preferably, the bristles of the brush plate are steel wires.
Preferably, in order to avoid scrap iron in the polishing process from scattering everywhere, the baffle plates are welded and fixed on four edges of the panel, and the adjacent baffle plates are welded and fixed. Shielding is carried out through the baffle, so that the scattering of scrap iron around is effectively reduced.
Preferably, in order to facilitate the cleaning of the polishing scrap iron on the panel, a scrap removal through hole is arranged on the panel, the scrap removal through hole is connected with a discharge pipe, and the discharge pipe is positioned below the panel. When the scrap iron on the panel is accumulated to a certain amount, the scrap iron can be cleaned to the scrap removal through hole through the broom, and the collecting box can be placed below the discharge pipe for storage.
Preferably, four groups of gear conveying mechanisms are arranged on the periphery of the electric hairbrush disc.
The beneficial effects of the utility model are as follows:
according to the electric brush plate and the multiple gear conveying mechanisms, the gears can be polished simultaneously each time, the gears automatically rotate in the polishing process without additional rotation of workers, and the processing efficiency is effectively improved; the polishing machine is not required to be held by hand in the polishing process, so that the condition of scratching hands of workers is effectively avoided, and the operation safety is improved.
Drawings
FIG. 1 is a top plan view of the present utility model in an operative condition prior to placement of gears;
FIG. 2 is a top view of the gear of the present utility model in an operational state after placement;
FIG. 3 is a top view showing the working state of the polishing treatment according to the present utility model;
FIG. 4 is a front view of the gear and slider connection of the present utility model;
FIG. 5 is a longitudinal cross-sectional view of a processing station of the present utility model;
FIG. 6 is a schematic view of a partial enlarged structure at A in FIG. 2;
the figure shows:
1. the device comprises a panel, 2, a baffle plate, 3, a linear slide rail, 4, an air cylinder, 5, a connecting plate, 6, a tray, 7, a positioning rod, 8, a hairbrush disc, 9, a chip removal through hole, 10, a gear, 11, a positioning block, 12, a gear motor, 13, a chassis, 14, a slide block, 15, a discharge pipe, 16, a bracket, 17, a key slot, 18 and a shaft hole.
Detailed Description
In order to clearly illustrate the technical characteristics of the scheme, the scheme is explained below through a specific embodiment.
As shown in fig. 1 to 6, the utility model comprises a processing table, an electric brush disc and a plurality of groups of gear conveying mechanisms circumferentially distributed on the periphery of the electric brush disc, wherein the processing table comprises a panel 1 and a bracket 16 for supporting the panel 1, and the electric brush disc is arranged at the center of the panel 1. Each group of gear conveying mechanism comprises a linear slide rail 3 fixedly arranged on the panel 1 and arranged along the radial direction of the brush disc 8, a slide block 14 is arranged on the linear slide rail 3, a chassis 13 is fixed on the slide block 14, a rotary driving mechanism for driving the gear 10 to rotate is arranged on the chassis 13, and the travelling driving mechanism is used for driving the slide block 14 to move so that the gear 10 contacts the brush disc 8.
As shown in fig. 4, the rotation driving mechanism includes a gear motor 12 and a tray 6, the gear motor 12 is fixedly installed on a chassis 13, the tray 6 is fixedly connected with an output shaft of the gear motor 12, a positioning rod 7 for inserting into a shaft hole 18 of a gear 10 is vertically fixedly connected at a central position of an upper surface of the tray 6, a positioning block 11 for being embedded into a key slot 17 of the gear 10 is arranged on the positioning rod 7, and the gear 10 is limited by cooperation of the positioning rod 7 and the positioning block 11. The gear motor 12 provides power to realize that the tray 6 rotates, and then realize that the gear 10 rotates, and the gear 10 rotates and brush dish rotates to cooperate, realizes that the burr is polished and is cleared up.
The travelling driving mechanism comprises an air cylinder 4, a cylinder body of the air cylinder 4 is fixed with the panel 1, a push rod of the air cylinder 4 is connected with a slide block 14 through a connecting plate 5, the slide block 14 is moved under the action of the air cylinder 4, and then the gear 10 is moved, and polishing is performed after the gear 10 is contacted with a hairbrush disc.
In this embodiment, the electric brush plate includes a driving motor and a brush plate 8, the driving motor is fixedly installed on the panel 1, and the installation hole of the brush plate 8 is sleeved on the output shaft of the driving motor and locked and fixed by a nut. Further, the bristles of the brush plate are steel wires.
In this embodiment, in order to avoid scattering of iron filings around in the polishing process, the baffle plates 2 are welded and fixed on four sides of the panel 1, and the adjacent baffle plates 2 are welded and fixed. Shielding is carried out through the baffle plate 2, so that the scattering of scrap iron around is effectively reduced.
In this embodiment, in order to facilitate the cleaning of the polished scrap iron on the panel 1, a scrap removal through hole 9 is provided on the panel 1, and as shown in fig. 5, the scrap removal through hole 9 is connected to a discharge pipe 15, and the discharge pipe 15 is located below the panel 1. When the scrap iron on the panel 1 is accumulated to a certain amount, the scrap iron can be cleaned to the scrap discharging through hole 9 through the broom, and a collecting box can be placed below the discharging pipe 15 for storage.
In this embodiment, four sets of gear conveying mechanisms are arranged on the periphery of the electric hairbrush disc.
When the gear transmission mechanism is specifically used, a gear 10 is respectively placed on the tray 6 of each group of gear transmission mechanism, the gear 10 starts to slowly rotate by starting the gear motor 12, the cylinder 4 is operated, the gear 10 is moved, and polishing is performed after the gear 10 is contacted with the rotating brush disc. After finishing polishing, the gear 10 is returned to the original position, the rotation of the gear 10 is stopped, and the polished gear 10 is removed to finish polishing operation.
According to the electric brush plate and the multiple groups of gear conveying mechanisms, the gears 10 can be polished simultaneously each time, the gears 10 automatically rotate in the polishing process without additional rotation of workers, and the processing efficiency is effectively improved; the polishing machine is not required to be held by hand in the polishing process, so that the condition of scratching hands of workers is effectively avoided, and the operation safety is improved.
Of course, the above description is not limited to the above examples, and the technical features of the present utility model that are not described may be implemented by or by using the prior art, which is not described herein again; the above examples and drawings are only for illustrating the technical scheme of the present utility model and not for limiting the same, and the present utility model has been described in detail with reference to the preferred embodiments, and it should be understood by those skilled in the art that changes, modifications, additions or substitutions made by those skilled in the art without departing from the spirit of the present utility model and the scope of the appended claims.
Claims (8)
1. Gear electric grinding device, its characterized in that: the electric hairbrush device comprises a processing table, an electric hairbrush disc and a plurality of groups of gear conveying mechanisms circumferentially distributed on the periphery of the electric hairbrush disc, wherein the processing table comprises a panel and a bracket for supporting the panel, and the electric hairbrush disc is arranged at the center of the panel; each group of gear conveying mechanism comprises a linear sliding rail fixedly arranged on the panel and arranged along the radius direction of the hairbrush disc, a sliding block is arranged on the linear sliding rail, a chassis is fixed on the sliding block, a rotary driving mechanism for driving the gears to rotate is arranged on the chassis, and the travelling driving mechanism is used for driving the sliding block to move so that the gears are in contact with the hairbrush disc.
2. The gear electric grinding device of claim 1, wherein: the rotary driving mechanism comprises a gear motor and a tray, the gear motor is fixedly arranged on the chassis, the tray is fixedly connected with an output shaft of the gear motor, a positioning rod used for being inserted into a shaft hole of the gear is vertically and fixedly connected to the central position of the upper surface of the tray, and a positioning block used for being embedded into a key slot of the gear is arranged on the positioning rod.
3. The gear electric grinding device of claim 2, wherein: the advancing driving mechanism comprises an air cylinder, the cylinder body of the air cylinder is fixed with the panel, and a push rod of the air cylinder is connected with the sliding block through a connecting plate.
4. The gear electric grinding device of claim 1, wherein: the electric brush plate comprises a driving motor and a brush plate, the driving motor is fixedly arranged on the panel, and a mounting hole of the brush plate is sleeved on an output shaft of the driving motor and is locked and fixed through a nut.
5. The gear electric grinding device of claim 4, wherein: the brush hair of the brush disk is steel wire.
6. The gear electric grinding device of claim 1, wherein: the four edges of the panel are welded and fixed with baffle plates, and the adjacent baffle plates are welded and fixed.
7. The gear electric grinding device of claim 6, wherein: the panel is provided with a chip removal through hole which is connected with a discharge pipe, and the discharge pipe is positioned below the panel.
8. The gear electric grinding device of claim 1, wherein: four groups of gear conveying mechanisms are arranged on the periphery of the electric hairbrush disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322354981.7U CN220636521U (en) | 2023-08-31 | 2023-08-31 | Gear electric polishing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322354981.7U CN220636521U (en) | 2023-08-31 | 2023-08-31 | Gear electric polishing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220636521U true CN220636521U (en) | 2024-03-22 |
Family
ID=90296068
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322354981.7U Active CN220636521U (en) | 2023-08-31 | 2023-08-31 | Gear electric polishing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220636521U (en) |
-
2023
- 2023-08-31 CN CN202322354981.7U patent/CN220636521U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |