CN220635405U - Automatic power gap detection device - Google Patents
Automatic power gap detection device Download PDFInfo
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- CN220635405U CN220635405U CN202322260319.5U CN202322260319U CN220635405U CN 220635405 U CN220635405 U CN 220635405U CN 202322260319 U CN202322260319 U CN 202322260319U CN 220635405 U CN220635405 U CN 220635405U
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- jacking
- detection
- power supply
- jig
- gap
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- 238000001514 detection method Methods 0.000 title claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000005259 measurement Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model relates to an automatic detection device for a power gap, which comprises a machine table, a conveying line and a detection mechanism, wherein the conveying line is respectively arranged on the machine table and is used for conveying a power supply, and the detection mechanism is used for detecting the gap of a power supply shell; the conveying line is provided with a jig for placing a power supply; the internal detection station of the conveying line is also provided with a jacking mechanism for jacking the power supply and the jig at the same time; the detection mechanism comprises a portal frame, an XYZ-axis linear module, a connecting piece and line laser, wherein the portal frame spans over the conveying line, the XYZ-axis linear module is arranged on the portal frame, the connecting piece is arranged at the driving end of the XYZ-axis linear module, and the line laser is arranged on the connecting piece and used for detecting a gap of a power supply shell; the utility model can automatically detect the gap of the power supply shell in the jig on the conveying line through the detection mechanism, thereby greatly improving the working efficiency and ensuring the measurement stability and consistency.
Description
Technical Field
The utility model relates to the field of automatic detection, in particular to an automatic detection device for a power gap.
Background
Detecting gaps of a power supply shell is required to detect the qualification rate of a power supply in the current factory; however, the gap detection after the traditional power supply assembly is mainly performed by manually using a caliper, so that the measuring process is complicated, the efficiency is low, and the measuring result difference is large due to the different problems of measuring methods of different people and the like.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide an automatic detection device for a power gap.
In order to achieve the above purpose, the utility model adopts the following technical scheme: an automatic detection device for a power supply gap comprises a machine table, a conveying line and a detection mechanism, wherein the conveying line is respectively arranged on the machine table and used for conveying a power supply, and the detection mechanism is used for detecting the gap of a power supply shell;
the conveying line is provided with a jig for placing a power supply; the internal detection station of the conveying line is also provided with a jacking mechanism for jacking the power supply and the jig at the same time;
the detection mechanism comprises a portal frame, an XYZ-axis linear module, a connecting piece and line laser, wherein the portal frame spans over the conveying line, the XYZ-axis linear module is arranged on the portal frame, the connecting piece is arranged on the driving end of the XYZ-axis linear module, and the line laser is arranged on the connecting piece and used for detecting a gap of a power supply shell.
Preferably, the jacking mechanism comprises a support frame arranged on the frame and located at the detection station, a jacking positioning assembly arranged on the support frame and used for jacking the jig from the conveying line, and a jacking detection assembly arranged on the support frame and used for jacking the power supply from the jig.
Preferably, the jacking detection assembly comprises a jacking seat arranged above the supporting frame, a jacking detection cylinder vertically arranged below the supporting frame and used for driving the jacking seat to lift, a plurality of vacuum chucks vertically arranged at the top of the jacking seat, and a plurality of jacking detection guide posts vertically arranged at the bottom of the jacking seat and penetrating through the supporting frame.
Preferably, the jacking positioning assembly comprises a jacking table arranged above the supporting frame, jacking positioning cylinders which are arranged on the supporting frame and are respectively positioned at two sides of the jacking seat and used for driving the jacking table to lift, and a plurality of jacking positioning guide posts which are vertically arranged at the bottom of the jacking table and penetrate through the supporting frame; the jacking table is provided with avoidance holes which are convenient for a plurality of vacuum sucking discs to pass through; the top of the jacking table is also provided with a locating pin which can extend into a locating hole at the bottom of the jig.
Preferably, a limiting plate is horizontally arranged below the supporting frame; the lower ends of the jacking positioning guide posts are connected with a limiting plate; the lower ends of the jacking detection guide posts penetrate through the limiting plate.
Preferably, the detection mechanism is provided with two groups which are oppositely arranged; the XYZ-axis linear module is of a cantilever structure.
Preferably, the connecting piece is provided with a plurality of groups of connecting holes, so that the line laser can be horizontally or vertically installed.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
1. the utility model can directly detect the gap of the power supply shell in the jig on the conveying line, greatly improves the working efficiency, and saves the time of midway carrying and loading and unloading;
2. the utility model can realize automatic detection through the detection mechanism, ensures measurement stability and consistency, and can eliminate the problem of larger measurement data difference of the same product caused by factors such as different personnel skills;
3. during detection, the lifting mechanism can lift the jig from the conveying line, and the power supply can lift the power supply from the jig, so that the detection mechanism can conveniently detect the power supply.
Drawings
The technical scheme of the utility model is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of the overall structure of an automatic power gap detection device according to the present utility model;
FIG. 2 is a side view of the automatic power gap detection device according to the present utility model;
FIG. 3 is a schematic structural view of the detection mechanism in the present utility model;
fig. 4 is a schematic structural diagram of a lifting mechanism in the present utility model.
Wherein: 1. a machine table; 2. a conveying line; 3. a detection mechanism; 31. a portal frame; 32. an XYZ axis straight line module; 33. a connecting piece; 34. line laser; 35. a connection hole; 4. a power supply; 5. a jig; 6. a jacking mechanism; 61. a support frame; 62. a jacking seat; 63. jacking a detection cylinder; 64. a vacuum chuck; 65. jacking a detection guide post; 66. a jacking table; 661. avoidance holes; 662. a positioning pin; 67. jacking a positioning cylinder; 68. jacking a positioning guide post; 69. and a limiting plate.
Detailed Description
The utility model will be described in further detail with reference to the accompanying drawings and specific examples.
Fig. 1-4 are diagrams showing an automatic power gap detection device according to the present utility model, comprising a machine 1, a conveyor line 2 respectively arranged on the machine 1 for conveying a power source 4, and a detection mechanism 3 for detecting a gap of a housing of the power source 4;
the conveying line 2 is provided with a jig 5 for placing a power supply 4; the internal detection station of the conveying line 2 is also provided with a jacking mechanism 6 for jacking the power supply 4 and the jig 5 at the same time;
the detection mechanism 3 comprises a portal frame 31, an XYZ-axis linear module 32, a connecting piece 33 and a line laser 34, wherein the portal frame 31 spans over the conveying line 2, the XYZ-axis linear module 32 is arranged on the portal frame 31, the connecting piece 33 is arranged on the driving end of the XYZ-axis linear module 32, and the line laser 34 is arranged on the connecting piece 33 and used for detecting a gap of a shell of the power supply 4.
When in operation, the device comprises: the assembled power supply 4 is placed in the jig 5 through a manual or mechanical arm, then the jig 5 is conveyed to a detection station through the conveying line 2, then the power supply 4 and the jig 5 are jacked up simultaneously by the jacking mechanism 6, and finally a line laser 34 is driven by the XYZ-axis linear module 32 to detect a gap of a shell of the power supply 4, so that whether the size reaches the standard is judged; and if the standard is met, the process flows into the next process, and if the standard is not met, the process is removed before the process flows into the next process.
Further, as shown in fig. 4, the jacking mechanism 6 includes a supporting frame 61 disposed on the frame and located at the detection station, a jacking positioning assembly disposed on the supporting frame 61 for jacking the jig 5 from the conveying line 2, and a jacking detection assembly disposed on the supporting frame 61 for jacking the power supply 4 from the jig 5; when in operation, the device comprises: jacking locating component is used for jacking jig 5 from conveying line 2, avoids conveying line 2 to influence the position of jig 5 in the detection process, improves position accuracy, simultaneously jacks power supply 4 from jig 5 through jacking detection component, and detection mechanism 3 of being convenient for detects the gap around power supply 4 casing.
Further, as shown in fig. 4, the jacking detection assembly includes a jacking seat 62 disposed above the supporting frame 61, a jacking detection cylinder 63 vertically disposed below the supporting frame 61 for driving the jacking seat 62 to lift, a plurality of vacuum chucks 64 vertically disposed at the top of the jacking seat 62, and a plurality of jacking detection guide posts 65 vertically disposed at the bottom of the jacking seat 62 and penetrating through the supporting frame 61; when in operation, the device comprises: the jacking seat 62 is driven by the jacking detection cylinder 63 to drive the plurality of vacuum chucks 64 to jack up the power supply 4 in the jig 5, and the vacuum chucks 64 can absorb the power supply 4 in the process, so that the position of the power supply 4 is prevented from shifting in the jacking process, and the measurement accuracy is ensured; the plurality of jacking detection guide posts 65 can also play a guiding role, so that the jacking seat 62 can be lifted more stably.
Further, as shown in fig. 4, the jacking positioning assembly includes a jacking table 66 disposed above the supporting frame 61, jacking positioning cylinders 67 disposed on the supporting frame 61 and respectively located at two sides of the jacking seat 62 for driving the jacking table 66 to lift, and a plurality of jacking positioning guide posts 68 vertically disposed at the bottom of the jacking table 66 and penetrating through the supporting frame 61; the jacking table 66 is provided with avoidance holes 661 which are convenient for a plurality of vacuum chucks 64 to pass through; the top of the jacking table 66 is also provided with a positioning pin 662 which can extend into a positioning hole at the bottom of the jig 5; when in operation, the device comprises: the two jacking positioning cylinders 67 drive the jacking table 66 to ascend at the same time, so that the jig 5 is jacked up from the conveying line 2, and in the process, the positioning pins 662 at the top of the jacking table 66 are inserted into the positioning holes at the bottom of the jig 5 to play a role in positioning; wherein, the plurality of jacking positioning guide posts 68 can also play a role in guiding, so that the jacking table 66 can be lifted more stably.
Further, as shown in fig. 4, a limiting plate 69 is horizontally disposed below the supporting frame 61; the lower ends of the jacking positioning guide posts 68 are connected with a limiting plate 69; the lower ends of the jacking detection guide posts 65 penetrate through a limiting plate 69; since the plurality of jacking positioning guide posts 68 are relatively long, the deformation of the jacking positioning guide posts 68 can be prevented by providing the limiting plate 69 connected with the lower ends of the plurality of jacking positioning guide posts 68.
Further, as shown in fig. 3, the detection mechanism 3 is provided with two groups, and is placed relatively, so that the detection efficiency can be greatly improved; the XYZ-axis linear module 32 has a cantilever structure, so that the two groups of detection mechanisms 3 do not interfere, and the structure is compact.
Further, as shown in fig. 3, the connecting member 33 is provided with a plurality of groups of connecting holes 35, so that the line laser 34 can be installed horizontally or vertically, and the line laser 34 can be installed horizontally if the slot of the power supply 4 housing is on the side surface and vertically if the slot of the power supply 4 housing is on the top surface according to the position of the slot of the power supply 4 housing.
Further, as shown in fig. 1, the conveyor line 2 is a double-speed chain conveyor line, which is a prior art, and therefore, the structure thereof will not be described in detail.
The foregoing is merely a specific application example of the present utility model, and the protection scope of the present utility model is not limited in any way. All technical schemes formed by equivalent transformation or equivalent substitution fall within the protection scope of the utility model.
Claims (7)
1. The utility model provides a power gap automatic checkout device which characterized in that: the device comprises a machine table, a conveying line which is respectively arranged on the machine table and used for conveying a power supply, and a detection mechanism which is used for detecting a gap of a power supply shell;
the conveying line is provided with a jig for placing a power supply; the internal detection station of the conveying line is also provided with a jacking mechanism for jacking the power supply and the jig at the same time;
the detection mechanism comprises a portal frame, an XYZ-axis linear module, a connecting piece and line laser, wherein the portal frame spans over the conveying line, the XYZ-axis linear module is arranged on the portal frame, the connecting piece is arranged on the driving end of the XYZ-axis linear module, and the line laser is arranged on the connecting piece and used for detecting a gap of a power supply shell.
2. The automatic power gap detection apparatus according to claim 1, wherein: the jacking mechanism comprises a support frame arranged on the frame and located at the detection station, a jacking positioning assembly arranged on the support frame and used for jacking the jig from the conveying line, and a jacking detection assembly arranged on the support frame and used for jacking the power supply from the jig.
3. The automatic power gap detection apparatus according to claim 2, wherein: the jacking detection assembly comprises a jacking seat arranged above the supporting frame, a jacking detection cylinder vertically arranged below the supporting frame and used for driving the jacking seat to lift, a plurality of vacuum chucks vertically arranged at the top of the jacking seat, and a plurality of jacking detection guide posts vertically arranged at the bottom of the jacking seat and penetrating through the supporting frame.
4. A power gap automatic detection apparatus according to claim 3, wherein: the jacking positioning assembly comprises a jacking table arranged above the supporting frame, jacking positioning cylinders which are arranged on the supporting frame and are respectively positioned at two sides of the jacking seat and used for driving the jacking table to lift, and a plurality of jacking positioning guide posts which are vertically arranged at the bottom of the jacking table and penetrate through the supporting frame; the jacking table is provided with avoidance holes which are convenient for a plurality of vacuum sucking discs to pass through; the top of the jacking table is also provided with a locating pin which can extend into a locating hole at the bottom of the jig.
5. The automatic power gap detection apparatus according to claim 4, wherein: a limiting plate is horizontally arranged below the supporting frame; the lower ends of the jacking positioning guide posts are connected with a limiting plate; the lower ends of the jacking detection guide posts penetrate through the limiting plate.
6. The automatic power gap detection apparatus according to any one of claims 1 to 5, characterized in that: the detection mechanism is provided with two groups which are oppositely arranged; the XYZ-axis linear module is of a cantilever structure.
7. The automatic power gap detection apparatus according to claim 6, wherein: the connecting piece is provided with a plurality of groups of connecting holes, so that the line laser can be horizontally or vertically installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322260319.5U CN220635405U (en) | 2023-08-22 | 2023-08-22 | Automatic power gap detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322260319.5U CN220635405U (en) | 2023-08-22 | 2023-08-22 | Automatic power gap detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220635405U true CN220635405U (en) | 2024-03-22 |
Family
ID=90285153
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322260319.5U Active CN220635405U (en) | 2023-08-22 | 2023-08-22 | Automatic power gap detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220635405U (en) |
-
2023
- 2023-08-22 CN CN202322260319.5U patent/CN220635405U/en active Active
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