CN220631044U - Tobacco sheet processing production line - Google Patents
Tobacco sheet processing production line Download PDFInfo
- Publication number
- CN220631044U CN220631044U CN202322270234.5U CN202322270234U CN220631044U CN 220631044 U CN220631044 U CN 220631044U CN 202322270234 U CN202322270234 U CN 202322270234U CN 220631044 U CN220631044 U CN 220631044U
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- CN
- China
- Prior art keywords
- oven
- tobacco
- substrate
- sheet processing
- spraying device
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- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 86
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 244000061176 Nicotiana tabacum Species 0.000 title 1
- 241000208125 Nicotiana Species 0.000 claims abstract description 85
- 239000000758 substrate Substances 0.000 claims abstract description 52
- 239000000843 powder Substances 0.000 claims abstract description 47
- 238000005507 spraying Methods 0.000 claims abstract description 23
- 239000000796 flavoring agent Substances 0.000 claims abstract description 8
- 235000019634 flavors Nutrition 0.000 claims abstract description 8
- 229920001131 Pulp (paper) Polymers 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims 2
- 238000001035 drying Methods 0.000 abstract description 4
- 239000000779 smoke Substances 0.000 abstract description 3
- 235000019504 cigarettes Nutrition 0.000 description 11
- 239000002304 perfume Substances 0.000 description 7
- 238000004537 pulping Methods 0.000 description 5
- 235000013599 spices Nutrition 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 235000019640 taste Nutrition 0.000 description 4
- 239000003205 fragrance Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Manufacture Of Tobacco Products (AREA)
Abstract
The utility model belongs to the technical field of tobacco sheet processing, and discloses a tobacco sheet processing production line. The device comprises a sheet forming section, wherein at least two groups of oven lines are arranged in the sheet forming section, the oven lines are connected end to end, at least one group of ovens is arranged in each oven line, a substrate is conveyed by a conveyor belt in each oven, each oven is used for drying the substrate, a spraying device is arranged in front of each group of oven lines, smoke powder is sprayed onto the substrate by the spraying device, and the ovens can raise the temperature of the area where the substrate is located; solves the problems of the prior art that the burning time of the tobacco powder is too fast and the flavor is relatively single.
Description
Technical Field
The utility model relates to the technical field of tobacco sheet processing, in particular to a tobacco sheet processing production line.
Background
In the field of novel tobacco processing, the tobacco powder is sprayed on a tobacco substrate to form a tobacco sheet which is used as a raw material of novel cigarettes, but the novel cigarettes produced in the prior art have single flavor during combustion, are not suitable for the trend of more diversification of the taste of the current consumers, and can also cause the problem of quicker flavor dissipation due to the fact that the tobacco powder burns too fast, the duration of the combustion of the tobacco powder is shorter.
Disclosure of Invention
The utility model aims to provide a tobacco sheet processing production line, which solves the problems of too fast burning time and relatively single fragrance of tobacco powder in the prior art.
To achieve the purpose, the utility model adopts the following technical scheme: the utility model provides a tobacco sheet processing production line, which comprises a sheet forming section, wherein at least two groups of oven lines are arranged in the sheet forming section, the oven lines are connected end to end, at least one group of ovens is arranged in each oven line, a substrate is conveyed by a conveyor belt in each oven, the oven dries the substrate, a spraying device is arranged in front of each group of oven lines, smoke powder is sprayed onto the substrate by the spraying device, and the ovens can raise the temperature of the area where the substrate is located.
Preferably, the ovens are provided with eight groups, namely a first oven, a second oven, a third oven, a fourth oven, a fifth oven, a sixth oven, a seventh oven and an eighth oven, a spraying device is arranged between the fifth oven and the sixth oven, the first oven to the fifth oven are first oven lines, the sixth oven to the eighth oven are second oven lines, the first oven to the fifth oven are connected with each other, and the sixth oven to the eighth oven are connected with each other.
Preferably, the air channels in the oven are independent from each other, and the temperature in the oven can be independently adjusted.
Preferably, the nozzle of the spraying device can spray the tobacco powder or the perfume, and the tobacco powder or the perfume is mixed with an adhesive, and the adhesive adheres the perfume or the tobacco powder to the substrate.
Preferably, the tobacco sheet processing line further comprises a substrate manufacturing section, wherein the substrate manufacturing section comprises a pulper, a pulping machine and a dryer, wood pulp and tobacco pulp are sequentially mixed by the pulper and the pulping machine and then dried by the dryer to form the substrate.
Preferably, the front end of the sheet forming section is provided with an unreeling machine, the rear end of the sheet forming section is provided with a reeling machine, and the substrate is stored by the reeling machine after passing through the sheet forming section.
Preferably, the winding machine is detachably connected with a reel sleeve, the unreeling machine is also detachably connected with the reel sleeve, and the substrate is wound on the reel sleeve. As a preferred alternative to this,
the beneficial effects are that: through setting up two sets of oven lines, form first layer tobacco powder layer behind the tobacco powder on one of them set of oven line through first oven line, later before the second set of oven line, tobacco powder or spices can spray again and form new tobacco powder layer on first layer tobacco powder layer, and first layer tobacco powder is different with the taste of second floor tobacco powder, can be lighted in proper order when burning, and a plurality of tobacco powder layers have not only prolonged the duration of novel cigarette smell, still provide multiple cigarette smell for the consumer simultaneously.
Drawings
FIG. 1 is a sheet forming section connection of the present utility model.
In the figure: 1-a first oven; 2-a second oven; 3-a third oven; 4-a fourth oven; 5-a fifth oven; 6-a sixth oven; 7-a first air oven; 8-eighth oven; 9-a spraying device; 10-unreeling machine; 11-a winding machine; 12-spool sleeve.
Detailed Description
The utility model is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the structures related to the present utility model are shown in the drawings.
In the description of the present utility model, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", etc. orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and simplicity of operation, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the utility model. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.
Under the prior art, only one layer of tobacco powder is sprayed on the tobacco substrate, so that the tobacco powder on the substrate burns too fast to provide continuous fragrance for consumers; in addition, if different types or flavors of tobacco powder or essence are sprayed, the flavor is mixed, so that the smell of the cigarette is disturbed, and finally the taste of the cigarette is blurred.
In order to solve the above problems, as shown in fig. 1, the tobacco substrate of the new cigarette burns step by step from outside to inside so that the above characteristics can be utilized for improvement. The utility model provides a tobacco sheet processing production line, which comprises a sheet forming section, wherein at least two groups of oven lines are arranged in the sheet forming section, the oven lines are connected end to end, at least one group of ovens is arranged in each oven line, a substrate is conveyed by a conveyor belt in each oven, the ovens dry the substrate, a spraying device 9 is arranged in front of each group of oven lines, the spraying device 9 sprays tobacco powder onto the substrate, and the ovens can raise the temperature of the area where the substrate is positioned.
By arranging a continuous end-to-end oven line, tobacco powder on tobacco substrates in an oven can be sequentially condensed on the substrates in batches, the tobacco powder or perfume sprayed by nozzles at different positions can not interfere or mix with each other, and the final tobacco sheet can reach the quantitative ratio of 110-240 g/m < 2 >, the thickness of 0.20-0.35 mm and the tensile strength (longitudinal direction) of more than or equal to 1.1kN/m.
The ovens are provided with eight groups, a first oven 1, a second oven 2, a third oven 3, a fourth oven 4, a fifth oven 5, a sixth oven 6, a seventh oven 7 and an eighth oven 8, a spraying device 9 is arranged between the fifth oven 5 and the sixth oven 6, the first oven 1 to the fifth oven 5 are first oven 1 lines, the sixth oven 6 to the eighth oven 8 are second oven 2 lines, the first oven 1 to the fifth oven 5 are connected with each other, and the sixth oven 6 to the eighth oven 8 are connected with each other.
The front end of the first oven 1 is provided with a spraying device 9, the spraying device 9 sprays tobacco powder onto tobacco substrates, low-temperature drying is completed through the first oven 1 to the fifth oven 5 due to the fact that moisture is contained in the tobacco powder, the coagulant capable of being sprayed by the tobacco powder is fully coagulated, finally, the tobacco powder sprayed by the spraying device 9 at the front end of the first oven 1 is attached to the tobacco substrates, then the tobacco powder passes through a new spraying device 9 again, the spraying device 9 can complete flavoring coating, perfume or other types of tobacco powder is usually sprayed, then the tobacco powder passes through the sixth oven 6 to the eighth oven 8 again to be dried through hot air, the perfume or other types of tobacco powder is coagulated again, the tobacco powder burning time of the tobacco sheet finally used can be prolonged, different types of tastes can be added, and due to the fact that the first layer of tobacco powder is coagulated and then sprayed for the second time, obvious decomposition is formed between the two types of tobacco powder or the tobacco powder and the perfume can not be mixed together, so that the smell of cigarettes can not be caused, the smell of cigarettes is sufficient, the smell of the tobacco sheet can realize paragraph sense, and the smell of cigarettes can be burnt with different types of cigarettes, and the smell can be continuously and clearly burnt with different smell.
The air channels in the oven are mutually independent, the temperature in the oven can be respectively and independently regulated, and the smoke powder can be quickly coagulated and conveyed to the position under the next group of spraying devices 9 by independently regulating the temperature in the oven, so that new flavoring and coating are performed.
The nozzle on the spraying device 9 can spray the tobacco powder or the spice, the tobacco powder or the spice is mixed with the adhesive, the adhesive adheres the spice or the tobacco powder to the substrate, and the tobacco powder or the spice can be adhered to the substrate rapidly through the adhesive.
The tobacco sheet processing production line also comprises a substrate manufacturing section, wherein the substrate manufacturing section comprises a pulper, a pulping machine and a dryer, wood pulp and tobacco pulp are sequentially mixed by the pulper and the pulping machine and then dried by the dryer to form a substrate, and essence can be added into the mixture of the wood pulp and the tobacco pulp at the same stage, so that the substrate also has a certain fragrance.
The raw materials used for the substrate are wood pulp plates and tobacco leaves, the wood pulp accounts for no more than 90%, the tobacco pulp accounts for no less than 10%, according to the mixing proportion, the raw materials are put into a hydropulper, pulp preparation is completed by using a low-consistency pulping machine, a mixed pulp tank and the like, the forming and drying of the tobacco substrate are completed by using a small paper machine, the rolling machine 11 is used for rolling the tobacco substrate for standby, and the obtained tobacco substrate is usually characterized by absolute dry ration of 25-30g/m < 2 >, thickness of 60-90 mu m, tensile strength (longitudinal) of no less than 1100N/m and moisture of 11+/-2%.
The front end of the sheet forming section is provided with an unreeling machine 10, the unreeling machine 10 unreels the substrate manufactured by the substrate manufacturing section again, the rear end of the sheet forming section is provided with a reeling machine 11, the substrate is stored by the reeling machine 11 after passing through the sheet forming section, and then the prepared tobacco sheets are unreeled to the packaging section again for packaging.
The winding machine 11 is detachably connected with a reel sleeve, the unwinding machine 10 is also detachably connected with a reel sleeve, the substrate is wound on the reel sleeve, the inserting direction of the reel sleeve is turned, the tobacco substrate sprayed with the tobacco powder once is placed on the unwinding machine 10 at the front end of the sheet forming section again, the other surface of the tobacco substrate is enabled to continuously receive the spraying and drying of the sheet forming section, and the two surfaces of the tobacco substrate are enabled to be provided with the tobacco powder.
It is to be understood that the above examples of the present utility model are provided for clarity of illustration only and are not limiting of the embodiments of the present utility model. Various obvious changes, rearrangements and substitutions can be made by those skilled in the art without departing from the scope of the utility model. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are desired to be protected by the following claims.
Claims (7)
1. The utility model provides a tobacco sheet processing production line, its characterized in that, includes the sheet shaping section, be provided with two at least groups oven lines in the sheet shaping section, oven line end to end, set up a set of oven at least in the oven line, the substrate is passed through conveyer belt in the oven is carried, the oven is right the substrate is dried, all is provided with spraying device (9) before every group oven line, spraying device (9) are with tobacco powder blowout extremely on the substrate, the oven can promote the regional temperature of substrate place.
2. Tobacco sheet processing production line according to claim 1, characterized in that the ovens are provided with eight groups, a first oven (1), a second oven (2), a third oven (3), a fourth oven (4), a fifth oven (5), a sixth oven (6), a seventh oven (7) and an eighth oven (8), a spraying device (9) is arranged between the fifth oven (5) and the sixth oven (6), the first oven (1) to the fifth oven (5) are first oven (1) lines, the sixth oven (6) to the eighth oven (8) are second oven (2) lines, the first oven (1) to the fifth oven (5) are connected with each other, and the sixth oven (6) to the eighth oven (8) are connected with each other.
3. The tobacco sheet processing line of claim 2, wherein the air ducts in the oven are independent of each other, and the temperature in the oven can be independently adjusted.
4. A tobacco sheet processing line according to claim 2, characterized in that the nozzles on the spraying device (9) are capable of spraying tobacco powder or flavor, the tobacco powder or flavor being mixed with an adhesive, which adheres the flavor or tobacco powder to the substrate.
5. The tobacco sheet processing line of claim 1, further comprising a substrate manufacturing section including a pulper, a refiner and a dryer, wherein the wood pulp and tobacco pulp are mixed sequentially by the pulper and the refiner and dried by the dryer to form the substrate.
6. A tobacco sheet processing line according to claim 3, characterized in that the sheet forming section front end is provided with an unwinder (10), the sheet forming section rear end is provided with a winder (11), and the substrate is stored by the winder (11) after passing through the sheet forming section.
7. Tobacco sheet processing line according to claim 6, characterized in that the reel sleeve is detachably connected to the winder (11), the reel sleeve is also detachably connected to the unwinder (10), and the substrate is wound on the reel sleeve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322270234.5U CN220631044U (en) | 2023-08-23 | 2023-08-23 | Tobacco sheet processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322270234.5U CN220631044U (en) | 2023-08-23 | 2023-08-23 | Tobacco sheet processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220631044U true CN220631044U (en) | 2024-03-22 |
Family
ID=90268962
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322270234.5U Active CN220631044U (en) | 2023-08-23 | 2023-08-23 | Tobacco sheet processing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220631044U (en) |
-
2023
- 2023-08-23 CN CN202322270234.5U patent/CN220631044U/en active Active
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