CN220626916U

CN220626916U - Diagnostic tool box for equipment operation record

Info

Publication number: CN220626916U
Application number: CN202321640616.6U
Authority: CN
Inventors: 洪潮; 吴楚杰; 罗平; 邵文敢; 楼洪; 刘玲
Original assignee: Hangzhou Chaoyang Rubber Co Ltd
Current assignee: Hangzhou Chaoyang Rubber Co Ltd
Priority date: 2023-06-26
Filing date: 2023-06-26
Publication date: 2024-03-19
Anticipated expiration: 2033-06-26

Abstract

The utility model provides a tool box for equipment operation record diagnosis, which comprises a box body, and a power circuit breaker, a power module, a CPU module, a PLC communication module, a camera processor, a switch, a remote communication module, a camera, a notebook computer, a cable and a socket which are arranged in the box body; the circuit breaker provides power supply for the power supply module, the switch, the socket and the remote communication module; the socket is suitable for being electrically connected with a notebook computer and can be connected with a device PLC; the power circuit breaker is used for switching on and switching off a 220V alternating current power supply and providing the 220V alternating current power supply for the power module, the switch, the socket and the remote communication module; the power module provides power supply for the CPU module, the PLC communication module and the camera processor.

Description

Diagnostic tool box for equipment operation record

Technical Field

The utility model relates to the technical field of tool boxes, in particular to a diagnostic tool box for equipment operation records.

Background

The production manufacturing industry equipment is various, especially the business that operational environment is abominable, and equipment fault rate is higher. The reasons for equipment faults are various, wherein sudden equipment faults are one of the most difficult fault types in the fault maintenance process, and if the equipment states cannot be reproduced when the faults occur, the states of key points cannot be accurately positioned and recorded. Equipment maintenance personnel often can not judge the problem point fast, accurately, need maintenance personnel to trace for a long time and find the fault point, waste time and energy, cause equipment to stop at random simultaneously, cause unnecessary loss to production. The present utility model has been made in view of this.

Disclosure of Invention

In order to solve the problems, the utility model aims to provide a device operation record diagnosis kit capable of solving the problems that sudden faults of the device are not easy to repair, the fault causes are difficult to find repeatedly, and the like.

In order to achieve the above object, the present utility model provides the following technical solutions:

the utility model provides a device running record diagnosis tool box, which comprises a box body (1), and a power circuit breaker (3), a power module (4), a CPU (central processing unit) module (5), a PLC (programmable logic controller) communication module (6), a camera processor (7), a switch (8), a remote communication module (9), a camera (10), a notebook computer (18), a cable (11) and a socket (14) which are arranged in the box body (1);

the power circuit breaker (3) is used for connecting an external 220V alternating current power supply, and the circuit breaker (3) provides power supply for the power module (4), the switch (8), the socket (14) and the remote communication module (9); the socket (14) is suitable for being electrically connected with a notebook computer (18) and can be connected with a device PLC; the power circuit breaker (3) is used for switching on and switching off a 220V alternating current power supply, and provides the 220V alternating current power supply for the power module, the switch, the socket and the remote communication module.

The power supply module (4) provides power supply for the CPU module (5), the PLC communication module (6) and the camera processor (7);

the PLC communication module (6) is used for communicating with PLCs of different manufacturer types; the camera processor (7) is connected with a camera (10); the switch (8) is in signal connection with the notebook computer (18), the remote communication module (9) and the PLC communication module (6); the CPU module is electrically connected with the PLC communication module (6) and the camera processor (7).

In some embodiments, the socket includes a power outlet for connection to a notebook computer and a communication interface for connection to an external device PLC.

In some embodiments, the power module (4) provides 24V power to the CPU module (5) and the PLC communication module (6).

In some embodiments, at least one of the cases (1) forms a double door (17), wherein one side door forms a receiving slot for receiving a notebook computer and the other side door is used for mounting a socket.

In some embodiments, the remote communication module (9) is provided with a SIM card and is also provided with a communication network port, and when the field cannot provide external network connection, an engineer can also remotely connect the communication module and remotely process equipment faults. .

In some embodiments, the power module (4), the CPU module (5), the PLC communication module (6) and the camera processor (7) are arranged on the inner wall of the box body (1) side by side; the switch (8), the remote communication module (9) and the camera (10) are arranged on the inner wall of the box body (1) side by side; the power circuit breaker (3) is arranged above the inner wall of the box body (1).

In some embodiments, four universal wheels (15) are respectively arranged at four corners of the bottom of the box body (1), and telescopic pull rods (12) are arranged on the side surfaces of the box body;

in some embodiments, the right inner wall of the box body (1) is provided with a hook (2), and the cable (11) is wound into a loop and hung on the hook (2).

In some embodiments, the cable (11) comprises a camera cable, a network cable, various types of PLC communication wires, and a diagnostic box power supply wire.

In some embodiments, the receptacle (14) is a modular receptacle, including a power inlet receptacle, an output power receptacle, and various bus communication interface modular receptacles for connecting to a device PLC, for charging a notebook computer (18) with the power inlet receptacle and the output power receptacle.

The equipment operation record diagnosis tool box provided by the utility model can automatically track and record the fault program section of the equipment in sudden fault and corresponding equipment action monitoring video, can effectively assist maintenance personnel to accurately locate fault points, improves the fault cause tracing efficiency, and never shortens equipment maintenance time.

Drawings

Fig. 1 is a schematic structural view of the present utility model.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring back to fig. 1, the present embodiment provides a device operation record diagnosis kit, comprising: the box body 1, a power circuit breaker 3, a power module 4, a CPU module 5, a PLC communication module 6, a camera processor 7, a switch 8, a remote communication module 9, a camera 10, a notebook computer 18, a cable 11 and a socket 14 which are arranged in the box body 1; the socket 14 supplies power to the notebook computer 18, and the socket 14 is connected with an external device PLC; the power circuit breaker 3 is used for switching on and switching off a 220V alternating current power supply, and the power circuit breaker 3 switches on and switching off the power supply and provides power for the power module 4, the switch 8, the socket 14 and the remote communication module 9; the power module 4 provides power for the CPU module 5, the PLC communication module 6 and the camera processor 7; the PLC communication module 6 is used for communicating with PLCs of different manufacturer types; the camera processor 7 is connected with a camera 10; the switch 8 is simultaneously connected with the notebook computer 18, the remote communication module 9 and the PLC communication module 6 in a signal manner; the CPU module is electrically connected with the PLC communication module 6 and the camera processor 7.

In one embodiment of the utility model, a double door 17, 13 is formed on one side of the box 1, and the notebook computer 18 is placed in the storage groove 16 of the double door 17; the socket 14 is installed on the inner wall of the door 13 at the other side.

In one embodiment of the present utility model, four universal wheels 15 are respectively installed at four corners of the bottom of the box body 1, and telescopic pull rods 12 are installed at the side surfaces of the box body, so that the tool box is pulled.

In one embodiment of the utility model, the inner wall of the right side of the box body 1 is provided with a hook 2, and the cable 11 is wound and hung on the hook 2 in a loop.

In one embodiment of the present utility model, the power breaker 3 is used for switching on/off 220V ac power supply, and providing 220V ac power to the power module 4, the switch 8, the socket 14, and the remote communication module 9; the power module 4 provides 24V power for the CPU module 5 and the PLC communication module 6.

In one embodiment of the present utility model, the remote communication module 9 is provided with a SIM card, and is also provided with a communication port.

In one embodiment of the present utility model, the cable 11 includes a camera cable, a network cable, various PLC communication lines, and a diagnostic box power supply line; the socket 14 is a combined socket, wherein a power inlet socket and an output power socket charge the notebook computer 18, and various bus communication interface combined sockets are used for connecting with the device PLC.

Specifically, the power module 4, the CPU module 5, the PLC communication module 6 and the camera processor 7 are arranged on the inner wall of the box body 1 side by side; the switch 8, the remote communication module 9 and the camera 10 are arranged on the inner wall of the box body 1 side by side; the power circuit breaker 3 is arranged above the inner wall of the box body 1. The CPU module 5 is equipped with an ethernet interface, is a central processing unit of an operation system, stores programs required for operation records therein, and can be used for program downloading and online monitoring of the notebook computer 18. The PLC communication module 6 is used for carrying out communication connection and data interaction with PLCs of different manufacturer types, and can read the state of the soft element to be monitored. The camera processor 7 is used for connecting with a camera 10 and is responsible for tracking and recording the device action monitoring video when the device suddenly fails. The notebook computer 18 is provided with CPU industrial control software for program and picture editing, program downloading, monitoring and other functions.

The utility model provides a method for using the equipment operation record diagnosis tool box, which comprises the following steps:

moving the equipment operation record diagnosis tool box to the site of equipment to be diagnosed, fixing a camera at the site of equipment to be monitored, and connecting the camera with a camera processor through a special camera cable; switching on a power supply and opening a power circuit breaker; the diagnostic tool box is connected with the field device PLC through a communication line; opening the programming software of the notebook computer, editing the needed program, and downloading the program to the CPU module through the switch; and running a diagnosis function of the CPU module, and automatically tracking the sudden fault of the equipment by the diagnosis box.

It should be noted that: when a fault occurs, the CPU can automatically record a fault program section and a monitoring video corresponding to the action of equipment when the fault occurs, an engineer can play back the monitoring video for recording the fault program section and the action of the corresponding equipment through a field notebook computer or a connecting remote module, the fault point is accurately positioned, the equipment fault is solved timely, and the maintenance time is reduced.

The scope of the utility model is indicated by the appended claims rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned. Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims

1. The equipment operation record diagnosis tool box is characterized by comprising a box body (1), and a power circuit breaker (3), a power module (4), a CPU (central processing unit) module (5), a PLC (programmable logic controller) communication module (6), a camera processor (7), a switch (8), a remote communication module (9), a camera (10), a notebook computer (18), a cable (11) and a socket (14) which are arranged in the box body (1); the power circuit breaker (3) is used for connecting an external 220V alternating current power supply, and the power circuit breaker (3) provides power supply for the power module (4), the switch (8), the socket (14) and the remote communication module (9); the socket (14) is suitable for being electrically connected with a notebook computer (18) and can be connected with a device PLC; the power supply module (4) provides power supply for the CPU module (5), the PLC communication module (6) and the camera processor (7); the PLC communication module (6) is used for communicating with PLCs of different manufacturer types; the camera processor (7) is connected with a camera (10); the switch (8) is in signal connection with the notebook computer (18), the remote communication module (9) and the PLC communication module (6); the CPU module is electrically connected with the PLC communication module (6) and the camera processor (7).

2. The equipment operation record diagnostic kit of claim 1, wherein the socket comprises a power outlet for connection to a notebook computer and a communication interface for connection to an external equipment PLC.

3. The equipment operation record diagnostic kit according to claim 1, wherein the power module (4) supplies 24V power to the CPU module (5) and the PLC communication module (6).

4. The equipment operation recording diagnostic kit according to claim 1, wherein at least one of the cases (1) is formed with a double door (17) in which one side door is formed with a receiving groove for receiving a notebook computer and the other side door is opened for mounting a socket.

5. The equipment operation record diagnostic kit according to claim 1, characterized in that the remote communication module (9) is equipped with a SIM card and is also equipped with a communication portal.

6. The equipment operation record diagnosis tool kit according to claim 1, wherein the power module (4), the CPU module (5), the PLC communication module (6) and the camera processor (7) are arranged on the inner wall of the box body (1) side by side; the switch (8), the remote communication module (9) and the camera (10) are arranged on the inner wall of the box body (1) side by side; the power circuit breaker (3) is arranged above the inner wall of the box body (1).

7. The equipment operation recording diagnostic kit according to claim 1, wherein four universal wheels (15) are respectively installed at four corners of the bottom of the case (1), and telescopic tie rods (12) are installed at the sides.

8. A device operation recording diagnostic kit according to claim 1, characterized in that the right inner wall of the case (1) is provided with a hook (2), and the cable (11) is wound in a loop to be hung on the hook (2).

9. The equipment operation record diagnostic kit according to claim 1, characterized in that the cable (11) comprises a camera cable, a network cable, various types of PLC communication lines, a diagnostic box power supply line.

10. The equipment operation log diagnostic kit of claim 1, wherein the receptacle (14) is a modular receptacle.