CN220626685U

CN220626685U - Raw material in-place detection equipment

Info

Publication number: CN220626685U
Application number: CN202322335736.1U
Authority: CN
Inventors: 肖仁冬; 蒋录昌; 陈需林
Original assignee: Shenzhen Omega Intelligent Technology Co ltd
Current assignee: Shenzhen Omega Intelligent Technology Co ltd
Priority date: 2023-08-30
Filing date: 2023-08-30
Publication date: 2024-03-19
Anticipated expiration: 2033-08-30

Abstract

The utility model discloses raw material in-place detection equipment which comprises a detection jig and a loading jig, wherein the detection jig is provided with a detection station, the loading jig is provided with a plurality of loading holes, and an optical fiber sensor is arranged at the position of the detection jig corresponding to the loading holes; the detection jig is also provided with an induction unit and an indication unit, and the indication unit is electrically connected with the optical fiber sensor. Specifically, loading raw materials through a loading clamp, placing the loading clamp on a detection station, and measuring the loading clamp by an induction unit and triggering an optical fiber sensor and an indication unit; if a loading hole exists, raw materials are not loaded in the loading hole, the corresponding optical fiber sensor enables the indication unit to send out warning light signals, so that workers can conveniently and rapidly judge the neglected loading phenomenon of the loading clamp, the loading hole loading device has the advantage of high efficiency, and the loading hole loading device only needs to use the optical fiber sensor for judgment, and has the advantage of low cost. In summary, the raw material in-place detection equipment provided by the utility model has the advantages of rapid detection of neglected loading and low cost.

Description

Raw material in-place detection equipment

Technical Field

The utility model relates to the technical field of detection jig structures, in particular to raw material in-place detection equipment.

Background

At present, in the production process of the mobile phone battery protection board, a plastic packaging process is involved, and the plastic packaging process needs to use plastic packaging materials for plastic packaging of the battery protection board; in the plastic packaging process, a worker is required to add plastic packaging materials into the plastic packaging machine, and a conveying jig is generally configured for facilitating conveying, so that the worker can conveniently convey multiple plastic packaging materials to the plastic packaging machine through the conveying jig.

Because the plastic packaging material is generally arranged in the transportation jig, a worker is difficult to intuitively and directly judge whether the plastic packaging material is leaked or not, namely the situation of leaking is easy to occur; in order to ensure that no neglected loading condition exists in the transportation jig, another worker is generally required to check, and the efficiency is low; in order to improve efficiency, the prior art has a scheme of detecting whether neglected loading exists in the transportation jig by utilizing a machine vision technology, but the cost is higher. Therefore, there is a need to develop a new device that provides the advantages of rapid detection of missing items and low cost.

Disclosure of Invention

The utility model aims to provide a material position detection device, which solves the technical problems of high efficiency and low cost which cannot be solved simultaneously in the current neglected loading detection scheme.

To achieve the purpose, the utility model adopts the following technical scheme:

the raw material in-place detection equipment comprises a detection jig and a loading jig, wherein a detection station is arranged on the detection jig, and the loading jig can be placed on the detection station;

the loading fixture is provided with a plurality of loading holes, the loading holes are used for loading raw materials, and the position of the detection fixture corresponding to the loading holes is provided with an optical fiber sensor;

the detection jig is also provided with an induction unit and an indication unit, and the induction unit is used for triggering the optical fiber sensor and the indication unit when the loading clamp is placed at the detection station; the indicating unit is electrically connected with the optical fiber sensor and is used for sending out a warning light signal when the optical fiber sensor does not detect the raw materials.

Optionally, the loading fixture comprises a holding part and a bearing part which are connected along a first direction, and the loading hole is formed in the bearing part.

Optionally, the bearing part is provided with a plurality of loading holes at intervals along the first direction;

a connecting part is movably connected in the bearing part, the connecting part extends along the first direction, a clamping salient point part is formed at a position of the connecting part corresponding to the loading hole, and the clamping salient point part is used for abutting the raw material on the wall of the loading hole; an avoidance hole is formed in the position, corresponding to the clamping convex point part, of the hole wall of the loading hole;

when the connecting portion is pressed, the engaging protruding point portion moves in a direction away from the loading hole.

Optionally, on one side of the holding part, the bearing part is integrally connected with a pressing part, and an elastic opening is formed between the pressing part and the bearing part; one end of the connecting part is connected with the pressing part, and the other end of the connecting part is provided with the clamping convex point part;

when the pressing portion is pressed in a direction close to the holding portion, the connecting portion is pressed, the elastic opening deforms, and the clamping bump portion moves in a direction away from the loading hole.

Optionally, an observation groove is formed in the bearing portion at a position corresponding to the indication unit.

Optionally, the connection part is located at one side of the observation groove, and when the pressing part is pressed in a direction approaching to the holding part, the connection part extends into the observation groove.

Optionally, the detection tool epirelief is equipped with a plurality of guide blocks, set up the direction chute on the guide block, and a plurality of the guide block encloses to establish and forms the detection station.

Optionally, the sensing unit is a metal sensing switch.

Optionally, the indication unit is a two-color LED lamp.

Optionally, the optical fiber sensor is also electrically connected with a buzzer.

Compared with the prior art, the utility model has the following beneficial effects:

according to the raw material in-place detection equipment provided by the utility model, raw materials are loaded through the loading hole of the loading clamp, and then the loading clamp is placed on the detection station, the sensing unit detects the loading clamp and triggers the optical fiber sensor and the indicating unit, so that the optical fiber sensor and the indicating unit enter a working state; if there is a loading hole, its inside is not loaded with raw materials, because lack the raw materials and stop optical fiber sensor, optical fiber sensor makes the instruction unit send warning light signal this moment, and the staff of being convenient for judges the neglected loading phenomenon of loading anchor clamps fast, possesses efficient advantage, and only need use optical fiber sensor to judge, possesses advantage with low costs. In summary, the raw material in-place detection equipment provided by the utility model has the advantages of rapid detection of neglected loading and low cost.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.

The structures, proportions, sizes, etc. shown in the drawings are shown only in connection with the present disclosure, and are not intended to limit the scope of the utility model, since any modification, variation in proportions, or adjustment of the size, etc. of the structures, proportions, etc. should be considered as falling within the spirit and scope of the utility model, without affecting the effect or achievement of the objective.

FIG. 1 is an overall schematic diagram of a material in-situ detection apparatus provided in an embodiment of the present utility model;

FIG. 2 is an exploded view of a material in-situ detection apparatus according to an embodiment of the present utility model;

FIG. 3 is a schematic top view of a detection tool according to an embodiment of the present utility model;

FIG. 4 is a schematic top view of a loading fixture according to an embodiment of the present utility model;

fig. 5 is a schematic view of a partial enlarged structure at a in fig. 4.

Illustration of: 10. detecting a jig; 11. an optical fiber sensor; 12. an indication unit; 13. an induction unit; 14. a guide block; 15. a handle; 16. a box button; 17. a buzzer;

20. loading a clamp; 201. a loading hole; 202. engaging the protruding point part; 203. an observation groove; 21. a grip portion; 22. a carrying part; 23. a connection part; 24. a pressing part; 25. an elastic port; 30. raw materials.

Detailed Description

In order to make the objects, features and advantages of the present utility model more comprehensible, the technical solutions in the embodiments of the present utility model are described in detail below with reference to the accompanying drawings, and it is apparent that the embodiments described below are only some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. It is noted that when one component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present.

The technical scheme of the utility model is further described below by the specific embodiments with reference to the accompanying drawings.

Fig. 1 to 5 show, fig. 1 is an overall schematic diagram of a material in-place detecting device provided by an embodiment of the present utility model, fig. 2 is an explosion schematic diagram of the material in-place detecting device provided by an embodiment of the present utility model, fig. 3 is a schematic top view structure diagram of a detecting jig in an embodiment of the present utility model, fig. 4 is a schematic top view structure diagram of a loading jig in an embodiment of the present utility model, and fig. 5 is a schematic partial enlarged structure diagram at a in fig. 4.

The material in-place detection equipment provided by the embodiment is applied to the production process of electronic product parts such as mobile phone battery protection boards, and can assist staff to quickly detect neglected loading so as to avoid the material 30 such as the clamp neglected loading plastic packaging material, and the in-place detection equipment is improved in the embodiment, so that the device has the advantages of high efficiency and high cost.

As shown in fig. 1 to 4, the material in-place detecting apparatus in the present embodiment includes a detecting jig 10 and a loading jig 20, a detecting station is provided on the detecting jig 10, and the loading jig 20 can be placed on the detecting station; the loading fixture 20 is provided with a plurality of loading holes 201, the loading holes 201 are used for loading raw materials 30, and the position of the detection fixture 10 corresponding to the loading holes 201 is provided with an optical fiber sensor 11; the detection jig 10 is also provided with an induction unit 13 and an indication unit 12, wherein the induction unit 13 is used for triggering the optical fiber sensor 11 and the indication unit 12 when the loading clamp 20 is placed at the detection station, so that the optical fiber sensor 11 and the indication unit 12 enter a working state; the indication unit 12 is electrically connected to the optical fiber sensor 11, and the indication unit 12 is configured to send out a warning light signal when the optical fiber sensor 11 does not detect the raw material 30, where the warning light signal can alert a worker to alert that the loading fixture 20 has a neglected loading phenomenon.

Specifically, the raw material 30 is loaded through the loading hole 201 of the loading fixture 20, and then the loading fixture 20 is placed on the detection station of the detection fixture 10, the sensing unit 13 detects the loading fixture 20 and triggers the optical fiber sensor 11 and the indicating unit 12, so that the optical fiber sensor 11 and the indicating unit 12 enter a working state; if there is a loading hole 201, the raw material 30 is not loaded in the loading hole, and the raw material 30 is lack to block the optical fiber sensor 11, at this time, the optical fiber sensor 11 makes the indication unit 12 send out a warning light signal, that is, when the optical fiber sensor 11 does not detect that the raw material 30 is blocked in place, the signal output by the optical fiber sensor makes the indication unit 12 send out a warning light signal, so that the staff can conveniently and rapidly judge the neglected loading phenomenon of the loading clamp, the loading clamp has the advantage of high efficiency, and only needs to use the optical fiber sensor 11 to judge, thereby having the advantage of low cost. Therefore, the raw material in-place detection equipment has the advantages of rapid detection of neglected loading and low cost.

Further, as shown in fig. 2 and 3, the detection jig 10 is provided with a plurality of guide blocks 14 in a protruding manner, guide chute holes are formed in the guide blocks 14, and the plurality of guide blocks 14 are surrounded to form a detection station. When the loading clamp 20 is placed in the detection jig 10, the positioning of the loading clamp 20 can be assisted by the arrangement of the guide block 14, so that the installation accuracy between the loading clamp 20 and the detection jig 10 is improved.

In the present embodiment, the sensing unit 13 is a metal sensing switch, and correspondingly, the detecting jig 10 is made of metal, so that the overall cost is lower. In other alternative embodiments, an opto-electronic switch may be used to determine whether the inspection tool 10 is in place.

In this embodiment, the indication unit 12 is a two-color LED lamp, more specifically, a red-green LED lamp, that is, when the optical fiber sensor 11 detects that the raw material 30 is blocked in place, the output signal thereof makes the indication unit 12 emit green light; when the optical fiber sensor 11 does not detect that the raw material 30 is blocked in place, the output signal of the optical fiber sensor enables the indicating unit 12 to emit red light; the method can bring more visual detection results to staff, so that the efficiency is further improved. In other alternative embodiments, the indication unit 12 is a red LED lamp, i.e. when the optical fiber sensor 11 does not detect that the raw material 30 is in place, the signal output by it causes the indication unit 12 to emit red light.

In this embodiment, the optical fiber sensor 11 is also electrically connected with a buzzer 17, that is, when the optical fiber sensor 11 does not detect that the raw material 30 is in place, the output signal thereof causes the buzzer 17 to issue a warning.

In this embodiment, the detecting tool 10 is further provided with a handle 15; and the detection jig 10 is of a box structure, and is connected with an upper box and a lower box through a box buckle 16, and an electric control element is arranged in the box so as to be respectively and electrically connected with the optical fiber sensor 11, the indication unit 12, the sensing unit 13 and the buzzer 17.

Next, further description will be given of the loading jig 20, the loading jig 20 plays a role of clamping the transport raw material, and as shown in fig. 4, the loading jig 20 includes a holding portion 21 and a carrying portion 22 connected in a first direction, and a loading hole 201 is opened in the carrying portion 22; that is, after the worker loads the raw material 30 into the loading hole 201, the loading jig 20 is moved by the grip portion 21 so that the carrying portion 22 is put on the inspection jig 10 to complete the neglected loading inspection.

Further, as shown in fig. 4 and 5, the carrying portion 22 is provided with a plurality of loading holes 201 at intervals along the first direction; a connecting part 23 is movably connected in the bearing part 22, the connecting part 23 extends along the first direction, and a clamping convex point part 202 is formed at a position of the connecting part 23 corresponding to the loading hole 201, and the clamping convex point part 202 is used for abutting the raw material 30 on the wall of the loading hole 201; the hole wall of the loading hole 201 is provided with an avoidance hole at a position corresponding to the clamping convex point part 202; when the connection portion 23 is pressed, the engagement protruding point portion 202 moves in a direction away from the loading hole 201.

It can be appreciated that, due to the arrangement of the engaging protruding point 202, the raw material 30 cannot be placed in the loading hole 201 until the connecting portion 23 is pressed, so that the engaging protruding point 202 moves in a direction away from the loading hole 201, and the raw material 30 can be placed in the loading hole 201; then, the connecting part 23 is not pressed and reset any more, so that the clamping convex point part 202 stretches into the loading hole 201 again, and the raw material 30 is abutted against the hole wall of the loading hole 201; finally, when the raw material 30 is required to be taken out, the raw material 30 can be separated from the loading jig 20 by pressing the connecting portion 23.

Further, in order to apply pressure on the connecting portion 23 conveniently, along a second direction perpendicular to the first direction, a pressing portion 24 is integrally connected to the carrying portion 22 on one side of the holding portion 21, and an elastic opening 25 is formed between the pressing portion 24 and the carrying portion 22; one end of the connection portion 23 is connected to the pressing portion 24, and an engagement bump portion 202 is formed on the other end of the connection portion 23. Specifically, when the pressing portion 24 is pressed in a direction approaching the grip portion 21, the connecting portion 23 is pressed, the elastic opening 25 is deformed, and the engaging protruding point portion 202 moves in a direction away from the loading hole 201; for example, when the left pressing portion 24 is pressed to move the left grip portion 21 in fig. 4, the connection portion 23 is rotated counterclockwise with respect to the connection portion 23, that is, the connection portion 23 is rotated counterclockwise, and the engagement protruding point 202 is moved in a direction away from the loading hole 201; once the pressure is removed, the connection 23 can be reset, as compared to under the action of the elastic port 25.

In order to enable the connection portion 23 to move in the carrying portion 22, a cavity is formed in the carrying portion 22 to accommodate the connection portion 23, the size of the cavity coincides with the moving range of the connection portion 23, and the cavity communicates with the loading hole 201, so that the engaging protruding point portion 202 can enter or leave the loading hole 201.

On the basis of the above embodiment, the observation groove 203 is formed in the bearing portion 22 corresponding to the position of the indication unit 12, so that the operator can observe the warning signal of the indication unit 12 more conveniently. Further, the range of the cavity may be partially overlapped with the movable range of the connecting portion 23, that is, the connecting portion 23 is located at one side of the observation slot 203, and when the pressing portion 24 is pressed in the direction approaching the holding portion 21, the connecting portion 23 leaves the bearing portion 22 and extends into the observation slot 203, so as to improve the space utilization, and make the structure more compact.

On the basis of the above embodiment, the loading jig 20 in this embodiment has a symmetrical structure.

In summary, the material in-place detection device provided in this embodiment has advantages of high leak detection efficiency, high precision, low cost, compact structure, etc.

The above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. The raw material in-place detection equipment is characterized by comprising a detection jig (10) and a loading jig (20), wherein a detection station is arranged on the detection jig (10), and the loading jig (20) can be placed on the detection station;

a plurality of loading holes (201) are formed in the loading clamp (20), the loading holes (201) are used for loading raw materials (30), and an optical fiber sensor (11) is arranged at the position, corresponding to the loading holes (201), of the detection jig (10);

the detection jig (10) is also provided with an induction unit (13) and an indication unit (12), wherein the induction unit (13) is used for triggering the optical fiber sensor (11) and the indication unit (12) when the loading clamp (20) is placed at the detection station; the indicating unit (12) is electrically connected with the optical fiber sensor (11), and the indicating unit (12) is used for emitting a warning light signal when the optical fiber sensor (11) does not detect the raw material (30).

2. A raw material in-place detecting apparatus according to claim 1, wherein the loading jig (20) comprises a holding portion (21) and a carrying portion (22) connected in a first direction, and the loading hole (201) is opened on the carrying portion (22).

3. A raw material in-place detecting apparatus as claimed in claim 2, wherein said carrying portion (22) is provided with a plurality of said loading holes (201) at intervals along said first direction;

a connecting part (23) is movably connected in the bearing part (22), the connecting part (23) extends along the first direction, a clamping salient point part (202) is formed at a position of the connecting part (23) corresponding to the loading hole (201), and the clamping salient point part (202) is used for abutting the raw material (30) on the hole wall of the loading hole (201); an avoidance hole is formed in the hole wall of the loading hole (201) at a position corresponding to the clamping convex point part (202);

when the connection portion (23) is pressed, the engagement protruding point portion (202) moves in a direction away from the loading hole (201).

4. A raw material in-place detecting device according to claim 3, characterized in that, on one side of the holding part (21), the bearing part (22) is integrally connected with a pressing part (24), and an elastic opening (25) is formed between the pressing part (24) and the bearing part (22); one end of the connecting part (23) is connected with the pressing part (24), and the other end of the connecting part (23) is provided with the clamping convex point part (202);

when the pressing portion (24) is pressed in a direction approaching the holding portion (21), the connecting portion (23) is pressed, the elastic opening (25) is deformed, and the engaging protruding point portion (202) is moved in a direction away from the loading hole (201).

5. The raw material in-place detecting apparatus according to claim 4, wherein the bearing portion (22) is provided with an observation groove (203) at a position corresponding to the indicating unit (12).

6. A raw material in-place detecting apparatus according to claim 5, wherein said connecting portion (23) is located at one side of said observation groove (203), and said connecting portion (23) is protruded into said observation groove (203) when said pressing portion (24) is pressed in a direction approaching said holding portion (21).

7. The raw material in-place detection equipment according to claim 1, wherein a plurality of guide blocks (14) are convexly arranged on the detection jig (10), guide chute holes are formed in the guide blocks (14), and the detection station is formed by surrounding the guide blocks (14).

8. A raw material in-place detecting device according to claim 1, characterized in that the sensing unit (13) is a metal sensing switch.

9. A raw material in-place detection apparatus as claimed in claim 1, characterized in that the indication unit (12) is a bi-colour LED lamp.

10. A raw material in-place detecting device according to claim 1, characterized in that the optical fiber sensor (11) is also electrically connected with a buzzer (17).