CN220625094U - Plastic tail gate insert injection mold matching gauge and detection trolley applying same - Google Patents
Plastic tail gate insert injection mold matching gauge and detection trolley applying same Download PDFInfo
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- CN220625094U CN220625094U CN202322281240.0U CN202322281240U CN220625094U CN 220625094 U CN220625094 U CN 220625094U CN 202322281240 U CN202322281240 U CN 202322281240U CN 220625094 U CN220625094 U CN 220625094U
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- 238000001514 detection method Methods 0.000 title claims abstract description 70
- 238000002347 injection Methods 0.000 title claims abstract description 51
- 239000007924 injection Substances 0.000 title claims abstract description 51
- 229920003023 plastic Polymers 0.000 title claims abstract description 40
- 239000004033 plastic Substances 0.000 title claims abstract description 40
- 238000007689 inspection Methods 0.000 claims abstract description 7
- 238000012360 testing method Methods 0.000 claims description 6
- 238000012790 confirmation Methods 0.000 abstract description 7
- 239000000047 product Substances 0.000 description 47
- 238000011161 development Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000011800 void material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 229920006805 PP-LGF Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a plastic tail gate insert injection mold matching detection tool and a detection trolley applying the same, and relates to the technical field of automobile part detection, wherein the plastic tail gate insert injection mold matching detection tool comprises a bottom plate; the positioning detection assembly is arranged on the bottom plate and comprises a plurality of mold-imitating positioning detection blocks, the end surfaces of the mold-imitating positioning detection blocks form positioning molded surfaces, the positioning molded surfaces imitate the attaching molded surfaces of the plastic tail gate insert injection mold so as to imitate the state of an insert product on the plastic tail gate insert injection mold, part of the mold-imitating positioning detection blocks are provided with mold-imitating positioning pins for positioning the insert product, and part of the mold-imitating positioning detection blocks are provided with mold-imitating magnets for adsorbing the insert product; and the fixing assembly comprises a plurality of fixing clamps which are arranged on the bottom plate and are used for fixing the insert product on the positioning detection assembly. The utility model can imitate the joint profile and positioning of the injection mold and carry out full inspection confirmation on the insert product.
Description
Technical Field
The utility model relates to the technical field of automobile part detection, in particular to a plastic tail gate insert injection mold matching detection tool and a detection trolley.
Background
Along with the rapid development of the automobile industry, the environmental protection requirement is increasingly severe, and the automobile light-weight technology gradually becomes a key direction for realizing energy conservation and emission reduction and improving the competitiveness level of the vehicle. The technical innovation of the automobile tail gate is that the front and the back are subjected to sheet metal stamping, SMC+SMC inner and outer plate combination, SMC+PP inner and outer plate combination and third-generation plastic tail gate PP-LGF inner plate+PP outer plate. Unlike traditional steel tail gate, the structural design, material selection and process of plastic tail gate are directly related to the performance of the tail gate.
The inner plate of the plastic tail door is formed by integrally injection molding through an injection mold, and a metal reinforcing plate is embedded into the injection mold to reinforce the inner plate. Because the embedded metal material reinforcing plate is integrative to mould plastics in the injection mould, the precision of inserts product directly influences resilience, deformation, the hourglass iron of inner panel, if the precision of inserts product is relatively poor, can lead to the inserts product to drop the condition such as in injection mould compound die in-process even, directly influences the profile precision of injection mould, even life. When the past project is developed, the measuring bracket and the joint arm are matched to carry out full inspection and confirmation on the insert product, and the full molded surface is required to be ensured to be within the tolerance range, so that the product is not deformed after injection molding is finished, and the injection mold is not damaged due to abnormal mold closing process.
However, the development cost of the measuring bracket and the articulated arm for detecting the insert product is high, and the cost is up to 20 ten thousand; and the detection time is long, and from the assembly of the insert product to the measurement bracket, the measurement of the joint arm is completed in about 2 minutes, so that the labor cost is high, and the special machine operation of the special personnel of the detection personnel is required to be equipped.
Disclosure of Invention
The present utility model aims to solve, at least to some extent, one of the above technical problems in the prior art. Therefore, the embodiment of the utility model provides the plastic tail gate insert injection mold matching checking fixture which can imitate the joint profile and positioning of the injection mold, and can perform full checking and confirmation on an insert product, so that the cost of a joint arm is eliminated, and the development cost is reduced.
The embodiment of the utility model also provides a detection trolley.
According to an embodiment of the first aspect of the present utility model, there is provided a plastic tailgate insert injection mold matching gauge, comprising a base plate; the positioning detection assembly comprises a plurality of imitation mould positioning detection blocks, the end faces of each imitation mould positioning detection block form a positioning molded surface, the positioning molded surface imitates the attaching molded surface of the plastic tail gate insert injection mold so as to imitate the state of an insert product on the plastic tail gate insert injection mold, part of the imitation mould positioning detection blocks are provided with imitation mould positioning pins for positioning the insert product, and part of the imitation mould positioning detection blocks are provided with imitation mould magnets for adsorbing the insert product; and a securing assembly including a plurality of securing clamps mounted on the base plate for securing the insert product to the positioning detection assembly.
Above-mentioned utensil is examined in plastic tail gate inserts injection mold matching has following beneficial effect at least: according to the technical scheme, the positioning detection assembly is arranged, the end faces of the positioning detection blocks of the imitation molds form the positioning molded surface, the attaching molded surface of the plastic tail gate insert injection mold is imitated, and the state of an insert product on the plastic tail gate insert injection mold is imitated; when the positioning pin is used, the insert product is aligned to the positioning pin and is placed on the positioning detection assembly, the insert product can be adsorbed by the imitation die magnet to prevent the insert product from falling, then the insert product is pressed by the fixing clamp, a detection person touches the insert product and the positioning molded surface by hand, when the contour molded surface of the insert product is lower than the positioning molded surface, the product is judged to be qualified, otherwise, the product is disqualified, the fixing clamp is loosened after the completion of confirmation, and the insert product is taken out. The utility model can carry out full inspection and confirmation on the insert product, only one set of inspection tool is needed to be put in, the cost of the joint arm is eliminated, and the development cost is reduced; the insert product can be detected in about one minute, and the detection time is reduced; the production line can complete the full detection process without additional personnel detection, and the labor cost is reduced.
According to an embodiment of the first aspect of the present utility model, the dummy mold positioning detection block, on which the dummy mold positioning pin is mounted, is provided with a dummy injection mold positioning position for positioning in cooperation with the positioning pin.
According to an embodiment of the first aspect of the present utility model, a part of the dummy mold positioning detection blocks is provided with a tolerance upper limit detection position for detecting an upper limit size of the insert product.
According to an embodiment of the first aspect of the present utility model, a part of the dummy mold positioning detection blocks are provided with dummy injection mold void-avoiding positions to avoid the inner side structure of the void insert product.
According to an embodiment of the first aspect of the present utility model, part of the dummy mold positioning detection blocks are mounted on the base plate through a support base, and the rest of the dummy mold positioning detection blocks are directly mounted on the base plate.
According to an embodiment of the first aspect of the present utility model, a part of the dummy mold positioning detection blocks are further provided with dummy mold ejector pins for performing size detection on ejector pin holes of the insert product.
According to an embodiment of the first aspect of the present utility model, the fixing clamp is respectively disposed at the positions of the dummy mold ejector pin, the dummy mold positioning pin and the dummy mold magnet.
According to an embodiment of the second aspect of the present utility model, there is provided a detection trolley, including a trolley body, and the plastic tail gate insert injection mold matching detection tool according to the embodiment of the first aspect of the present utility model, wherein the bottom plate is mounted on the trolley body.
The detection trolley has at least the following beneficial effects: the trolley body is loaded with the plastic tail gate insert injection mold matching gauge, so that the position can be moved according to the production requirement.
According to an embodiment of the second aspect of the utility model, the trolley body is provided with a vertical mounting frame on which the floor is vertically mounted.
According to an embodiment of the second aspect of the present utility model, the trolley body is provided with a plurality of pulleys at the bottom.
Drawings
The utility model is further described below with reference to the drawings and examples;
FIG. 1 is a perspective view of a test cart according to an embodiment of the utility model;
FIG. 2 is a perspective view of a plastic tailgate insert injection mold mating check tool according to an embodiment of the utility model;
FIG. 3 is a cross-sectional view of a dummy mold positioning detection block in an embodiment of the utility model.
Detailed Description
Reference will now be made in detail to the present embodiments of the present utility model, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present utility model, but not to limit the scope of the present utility model.
In the description of the present utility model, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present utility model and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, a number means one or more, a number means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present utility model, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present utility model can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
Referring now to fig. 2 and 3, a plastic tailgate insert injection mold mating check tool is described, comprising a chassis 201, a positioning detection assembly 210, and a securing assembly. Specifically, the position sensing assembly 210 is mounted to the base plate 201, and the fixing assembly includes a plurality of fixing clamps 231 mounted to the base plate 201 for fixing the insert product 301 to the position sensing assembly 210.
Referring now to fig. 1-3, a test trolley is described employing a plastic tailgate insert injection mold matching test fixture 200.
As shown in fig. 2, the positioning detecting assembly 210 includes a plurality of mold-simulating positioning detecting blocks 211, wherein the end surfaces of each mold-simulating positioning detecting block 211 form a positioning profile 213, and the positioning profile 213 simulates the attaching profile of the plastic tail gate insert injection mold to simulate the state of the insert product on the plastic tail gate insert injection mold. Preferably, part of the mold-simulating positioning detecting blocks 211 are mounted on the bottom plate 201 through the supporting base 212, and the rest of the mold-simulating positioning detecting blocks 211 are directly mounted on the bottom plate 201. Of course, in other embodiments, all of the dummy mold positioning blocks may be mounted on the base plate via the support base.
Wherein, the mold-imitating positioning detection block 211 is provided with mold-imitating positioning pins 221 for positioning the insert product; further, the mold-imitating positioning detecting block 211 provided with the mold-imitating positioning pin 221 is provided with an injection mold-imitating positioning position 226 for being matched and positioned with the positioning pin 221. The mold-like positioning detection block 211 is partially provided with a mold-like magnet 223 for attracting the insert product 301.
It can be appreciated that by providing the positioning detecting assembly 210, the end surfaces of the mold imitating positioning detecting blocks 211 form the positioning molded surface 213, which imitates the attaching molded surface of the plastic tail gate insert injection mold, and imitates the state of the insert product on the plastic tail gate insert injection mold.
When the positioning device is used, the insert product 301 is aligned to the positioning pin 221 and is placed on the positioning detection assembly 210, the insert product 301 can be adsorbed by the mold imitating magnet 223 to prevent falling, then the insert product 301 is pressed by the fixing clamp 231, a detector touches the insert product and the positioning molded surface 213 by hand, when the profile molded surface of the insert product 301 is lower than the positioning molded surface, the product is judged to be qualified, otherwise, the product is disqualified, the fixing clamp 231 is loosened after confirmation is finished, and the insert product 301 is taken out.
In the embodiment, the plastic tail gate insert injection mold matching checking fixture can carry out full check and confirmation on an insert product, only one set of checking fixture is needed to be put in, the cost of the joint arm is eliminated, and the development cost is reduced; the insert product can be detected in about one minute, and the detection time is reduced; the production line can complete the full detection process without additional personnel detection, and the labor cost is reduced.
As shown in fig. 3, a dummy mold positioning detection block 211 is shown, and the dummy mold positioning detection block 211 is provided with a positioning pin 221. The dummy mold positioning detecting block 211 is provided with a tolerance upper limit detecting position 224 for detecting an upper limit size of the insert product 301; the dummy mold position detection block 211 is provided with a dummy injection mold void space 225 to avoid the inside structure of the void insert product 301. The tolerance upper limit detection position and the simulated injection mold clearance position are adaptively designed according to the insert products, different insert products can be different, and the simulated mold positioning detection block can be specifically arranged, so that the adjustment can be performed by a person skilled in the art.
In addition, the partial mold-simulating positioning detecting block 211 is further provided with a mold-simulating ejector pin 222 for size detection of the ejector pin hole of the insert product 301.
In this embodiment, one dummy mold top pin 222, one dummy mold positioning pin 221 and one dummy mold magnet 223 are respectively provided; the fixed clamp 231 is provided with three clamping jaws respectively positioned at the positions of the dummy mold ejector pin 222, the dummy mold positioning pin 221 and the dummy mold magnet 223.
Referring to fig. 1, a test carriage is shown, which includes a carriage body 101 and the plastic tail gate insert injection mold matching test tool 200 described above. The bottom of the trolley body 101 is provided with a plurality of pulleys, and the trolley body can be moved conveniently through the pulleys.
Wherein, the bottom plate 201 is installed on the trolley body 101, specifically, the trolley body 101 is provided with a vertical installation frame 102, and the bottom plate 201 is vertically installed on the vertical installation frame 102. Through the movement of the trolley body 101, the plastic tail gate insert injection mold matching gauge 200 can detect the requirement and move the position according to the production requirement.
The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.
Claims (10)
1. The utility model provides a utensil is examined in plastic tail gate inserts injection mold matching which characterized in that: comprising
A bottom plate;
the positioning detection assembly comprises a plurality of imitation mould positioning detection blocks, the end faces of each imitation mould positioning detection block form a positioning molded surface, the positioning molded surface imitates the attaching molded surface of the plastic tail gate insert injection mold so as to imitate the state of an insert product on the plastic tail gate insert injection mold, part of the imitation mould positioning detection blocks are provided with imitation mould positioning pins for positioning the insert product, and part of the imitation mould positioning detection blocks are provided with imitation mould magnets for adsorbing the insert product; and
and the fixing assembly comprises a plurality of fixing clamps arranged on the bottom plate and used for fixing the insert product on the positioning detection assembly.
2. The plastic tailgate insert injection mold matching gauge of claim 1, wherein: the imitation mould positioning detection block is provided with an imitation injection mould positioning position for being matched and positioned with the positioning pin.
3. The plastic tailgate insert injection mold matching gauge of claim 2, wherein: and part of the imitation mold positioning detection blocks are provided with tolerance upper limit detection positions for detecting the upper limit size of the insert product.
4. The plastic tailgate insert injection mold matching inspection tool of claim 3, wherein: and part of the imitation mold positioning detection blocks are provided with imitation injection mold empty-avoiding positions so as to avoid the inner side structure of the empty insert product.
5. The plastic tailgate insert injection mold matching fixture according to any one of claims 1 to 4, characterized in that: part of the imitation mould positioning detection blocks are installed on the bottom plate through supporting seats, and the rest of imitation mould positioning detection blocks are directly installed on the bottom plate.
6. The plastic tailgate insert injection mold matching fixture according to any one of claims 1 to 4, characterized in that: and part of the imitation mold positioning detection block is also provided with imitation mold ejector pin pins so as to detect the size of the ejector pin holes of the insert products.
7. The plastic tailgate insert injection mold matching fixture of claim 6, wherein: the fixing clamp is arranged at the positions of the imitation mold ejector pin, the imitation mold positioning pin and the imitation mold magnet respectively.
8. A detection trolley, characterized in that: comprising
Trolley body
The plastic tailgate insert injection mold match test tool of any one of claims 1 to 7 wherein the floor is mounted on the trolley body.
9. The inspection trolley of claim 8, wherein: the trolley body is provided with a vertical mounting frame, and the bottom plate is vertically mounted on the vertical mounting frame.
10. The inspection trolley of claim 8, wherein: the bottom of the trolley body is provided with a plurality of pulleys.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322281240.0U CN220625094U (en) | 2023-08-23 | 2023-08-23 | Plastic tail gate insert injection mold matching gauge and detection trolley applying same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322281240.0U CN220625094U (en) | 2023-08-23 | 2023-08-23 | Plastic tail gate insert injection mold matching gauge and detection trolley applying same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220625094U true CN220625094U (en) | 2024-03-19 |
Family
ID=90219664
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322281240.0U Active CN220625094U (en) | 2023-08-23 | 2023-08-23 | Plastic tail gate insert injection mold matching gauge and detection trolley applying same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220625094U (en) |
-
2023
- 2023-08-23 CN CN202322281240.0U patent/CN220625094U/en active Active
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