CN220618862U - Primary pulp base wine removes aldehyde device - Google Patents

Primary pulp base wine removes aldehyde device Download PDF

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Publication number
CN220618862U
CN220618862U CN202322186543.4U CN202322186543U CN220618862U CN 220618862 U CN220618862 U CN 220618862U CN 202322186543 U CN202322186543 U CN 202322186543U CN 220618862 U CN220618862 U CN 220618862U
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photochemical catalyst
catalyst layer
container
base wine
light source
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蒲帝好
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Xinfeng Juntai Technology Co ltd
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Xinfeng Juntai Technology Co ltd
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Abstract

The utility model aims to provide an aldehyde removing device for primary pulp base wine, which solves the problems that the secondary aldehyde removal of the primary pulp base wine is not stable enough and not efficient enough; the device comprises a loading container, a circulating pump, a processing container and a collecting container which are connected in sequence through a conduit; the loading container is filled with raw stock base wine; the photochemical catalyst layer is arranged in the treatment container in a detachable way, the photochemical catalyst layer is of a hollow cylindrical structure, the side surface of the photochemical catalyst layer is of a net structure, and the photochemical catalyst is loaded on the net structure; also comprises a light source device for activating the photochemical catalyst.

Description

Primary pulp base wine removes aldehyde device
Technical Field
The utility model relates to the field of white spirit processing, in particular to an aldehyde removing device for raw stock base wine.
Background
The raw stock base wine inevitably generates various aldehyde substances during the brewing process, for example, ethanol is oxidized to generate acetaldehyde, and the pentose in the husk and the rice husk is decomposed by heating during steaming or the furfural can be generated by microbial fermentation during fermentation. A small amount of aldehydes can increase the bouquet, but if the content is large, the aldehydes can stimulate oral and esophageal mucosa, even induce cancers.
The prior method for removing aldehyde from white spirit mainly comprises the following steps: physical adsorption methods such as activated carbon, etc., have the disadvantage of being unstable, and may change the taste of wine, which is not suitable for commercial use; the photocatalyst and photochemical catalyst are good aldehyde removal substances due to good decomposition performance of the photocatalyst and photochemical catalyst on aldehyde substances, but are limited by 'photo' conditions, the application of the photocatalyst and photochemical catalyst in the process of removing aldehydes from white spirit is less at present, and patent CN108690784A discloses a processing technology for removing spicy flavor of white spirit, which removes aldehydes from deodorizing balls containing a small amount of nano photocatalyst in the last distillation process. Therefore, the device which can utilize photochemical catalyst to the greatest extent to catalyze and remove aldehyde is designed, stable and efficient catalytic aldehyde removal of the primary pulp base wine is realized, and the use of the device is not limited to white spirit production enterprises any more, so that the device has important practical significance.
Disclosure of Invention
The utility model aims to provide an aldehyde removing device for primary pulp base wine, which solves the problems that the secondary aldehyde removal of the primary pulp base wine is not stable enough and not efficient enough.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the device comprises a loading container, a circulating pump, a processing container and a collecting container which are connected in sequence through a conduit; the loading container is filled with raw stock base wine; the photochemical catalyst layer is arranged in the treatment container in a detachable way, the photochemical catalyst layer is of a hollow cylindrical structure, the side surface of the photochemical catalyst layer is of a net structure, and the photochemical catalyst is loaded on the net structure; also comprises a light source device for activating the photochemical catalyst.
Optionally, the inner and outer surfaces of the photochemical catalyst layer are coated with one or more layers of metal or semiconductor.
Optionally, the processing container is a single structure or a structure of unit superposition combination.
Optionally, the light source device is an ultraviolet lamp or an LED lamp.
Optionally, the treatment vessel is cylindrical and the side surface is light transmissive.
Optionally, the light source device is an annular light source, and the processing container is located inside the annular light source.
Optionally, the device further comprises a pretreatment unit, wherein the pretreatment unit is positioned between the loading container and the circulating pump.
Optionally, a plurality of light-transmitting guide plates which are spirally arranged and obliquely downward are arranged on the inner wall of the processing container.
Optionally, the photochemical catalyst layer is internally provided with a flow guiding column, and the outer surface of the flow guiding column is spiral.
Optionally, valves are respectively arranged at the front and rear positions of the processing container.
Compared with the prior art, the utility model has the beneficial effects that:
1) The device is used for catalyzing and removing aldehyde by a photochemical catalyst layer, and the effect is stable and efficient in removing aldehyde through a photocatalytic chemical reaction process;
2) The hollow structure and the network structure of the side surface of the photochemical catalyst layer are detachably fixed in the treatment container, and the raw stock base wine is driven by the pump to quickly and efficiently decompose aldehyde in the raw stock base wine through the network structure and the hollow structure of the photochemical catalyst layer;
3) The flow path of the raw stock base liquor to be treated in the photochemical catalyst layer is adjusted by the guide plate in the treatment container, so that the raw stock base liquor can be contacted with the photochemical catalyst layer to the greatest extent, and the formaldehyde removal effect is improved;
4) The photochemical catalyst layer is safe and nontoxic, can be recycled through chemical elution, and does not pollute the environment;
5) The photochemical catalyst layer and the light source device can be replaced according to the needs, so that the maintenance and the upgrading are convenient;
6) The device can be widely applied to white spirit production enterprises, and the raw stock base wine is prepared into finished wine after the aldehyde is removed by the device, so that the quality of the finished wine can be improved, and the added value of the product is improved.
7) The device is not limited to the brewing process of the primary pulp base wine in the post-treatment process of the primary pulp base wine, and is more flexible and easier to market.
Drawings
FIG. 1 is a schematic diagram of a device for removing aldehydes from raw stock base wine according to example 1 of the present application;
FIG. 2 is a graph comparing formaldehyde content before and after removal of aldehydes using a raw stock base liquor aldehyde removal device of example 1 of the present application;
FIG. 3 is a graph comparing the acetaldehyde content of a raw stock base wine before and after aldehyde removal by using the device for removing aldehyde in example 1 of the present application;
FIG. 4 is a graph comparing the furfural content before and after removal of aldehydes using a raw stock base liquor aldehyde removal device of example 1 of the present application.
The reference numerals are: 100-aldehyde removal device, 10-loading container, 20-circulating pump, 30-treatment container, 40-light source device, 50-collecting container, 60-photochemical catalyst layer, 11-first conduit, 21-second conduit and 31-third conduit.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model designs a set of aldehyde removing device suitable for raw stock base wine by utilizing good aldehyde removing characteristics of photochemical catalyst.
Example 1:
as shown in fig. 1, the raw liquor base to be treated is placed in a loading container 10, and one or two openings are formed above the loading container 10; if two openings are provided, the wine inlet and the wine outlet are respectively provided, and the two openings have the advantage of simultaneously feeding wine and discharging wine. The opening is fixed with a first conduit 11 through a plug, one end of the first conduit 11 is positioned at the bottom of the loading container 10, and the other end is connected to the circulating pump 20.
One end of the second conduit 21 is connected to the circulation pump 20, and the other end is connected to the upper side of the treatment vessel 30, so that the raw liquor flows from the upper side to the lower side of the treatment vessel 30.
The treatment vessel 30 is an aldehyde-removing generator, preferably cylindrical in shape, and is made of a light-transmitting material such as colorless transparent glass. The photochemical catalyst layer 60 is placed inside the processing container 30, the photochemical catalyst layer 60 can be placed freely and can be fixed at the bottom of the processing container 30, a detachable fixing mode is preferably selected, one of the detachable modes is that a circle of annular grooves are formed in the bottom of the processing container 30, the corresponding photochemical catalyst layer 60 is of a hollow annular structure, and the photochemical catalyst layer 60 is inserted into the grooves for fixing.
The photochemical catalyst layer 60 is a hollow cylinder fixed at the middle of the treatment vessel 30, and a screen is formed on the side surface thereof, preferably a screen made of SUS316 material, and the photochemical catalyst is supported on the screen in advance, one of the modes of supporting is a photocuring support.
The supported photochemical catalyst material can be made of commercial materials or self-made materials by the following methods:
s1: into a 1L Erlenmeyer flask was added 19.8g Pluronic 123 (ethylene glycol-propylene glycol-ethylene glycol block copolymer), 119.1g of concentrated hydrochloric acid and 515.6mL of deionized water, and stirred at 500rpm for 5min at room temperature. To the solution was added 19.8g of trimethylbenzene as an expanding agent, and after stirring at 500rpm at room temperature for 1 hour, 42.5g of Tetrachlorosilicate (TEOS) was added to the solution, and stirring at 500rpm at room temperature was performed for 5 minutes. The solution was heated to 110 ℃ and held at that temperature for 72h, followed by filtration of the white solid, washing with copious amounts of deionized water, and drying overnight at 75 ℃. Calcination was performed to remove the organic template using the following temperature procedure: (1) heating to 200 ℃ at a speed of 1.2 ℃/min; (2) maintaining at 200 ℃ for 1h; (3) heating to 550 ℃ at a speed of 1.2 ℃/min; (4) hold at 550℃for 6h. The calcined SBA-15 was dried under vacuum at 200℃overnight.
S2: to 100mL of toluene was added 2g of the above-synthesized SBA-15, and after SBA-15 was sufficiently dispersed in toluene, 5.4. 5.4g L-arginine trimethylsilyl ester was added, and the mixture was stirred at room temperature for 24 hours. The solid silicic acid was filtered, washed with a large amount of toluene, and dried overnight under vacuum at 75 ℃, followed by collection of the solid powder.
The second conduit 21 is positioned at one end within the treatment vessel 30, preferably by placing the second conduit 21 within the photochemical catalyst layer 60 so that as much of the raw liquor base contacts the photochemical catalyst layer 60 as possible.
The light source device 40 is a device capable of emitting light with a specific wavelength, preferably an ultraviolet lamp with a wavelength in the range of 365-600nm, which functions to activate the photochemical catalyst. The LED lamp can also be selected, and the LED lamp has the advantages of being safer, but the catalytic efficiency is lower than that of an ultraviolet lamp. The light source device 40 may be positioned to irradiate the photocatalyst layer 60, for example, above or below the treatment vessel 30, and preferably is positioned on the side of the treatment vessel 30. In order to be able to activate the photochemical catalyst more fully, a plurality of light source means 40 may be placed at the same time equidistantly.
One end of a third conduit 31 is connected to the lower part of the treatment vessel 30, the other end of the third conduit 31 is connected to the collecting vessel 30, and the third conduit 31 is preferentially connected to the inside of the photochemical catalyst layer 60 in the treatment vessel 30, also for the purpose of enabling as much as possible of the raw liquor base to contact the photochemical catalyst layer 60.
The third conduit 31 is provided with a switch for controlling the flow of the wine sample, when the raw stock base wine in the loading container 10 is required to be loaded into the processing container 30, the switch of the third conduit 31 is in a closed state, the circulating pump 20 is started to enable the wine sample to be processed to flow into the processing container 30 through the conduit, after the processing container 30 is filled, the circulating pump 20 is closed, the light source device 40 is opened to perform aldehyde removal reaction, after the reaction is finished, the switch is opened, and the processed wine sample flows into the collecting container 50 from the processing container 30 through the third conduit 31 by utilizing high potential energy and low potential energy.
A switch may be selectively attached to the second conduit 21, which is the tip of the processing container 30, so that an independent closed space is formed in the processing container 30 in the processing state.
Example 2:
continuing to optimize the apparatus, the aldehyde removal effect of the photochemical catalyst layer is increased, and the surface of the photochemical catalyst layer 60 is coated with one or more layers of metal, semiconductor or other material that enhances photocatalytic activity.
Example 3:
for the design of the treatment vessel 30, it is also necessary to consider the requirements of different treatment volumes, and for larger treatment volumes, a plurality of treatment vessels 30 may be connected in series by a conduit, and each treatment vessel 30 has a corresponding photochemical catalyst layer 60.
For the condition of smaller treatment capacity, the treatment container 30 is designed into a single module, more than two single modules are overlapped and fixed to form a complete treatment container 30, and a sealing ring is arranged at the overlapped part for sealing so as to prevent the wine sample from leaking outwards; at the same time, the photocatalyst layer 60 is also of the same size and stacked and fixed.
Example 4:
for an optimization of improving the catalytic efficiency, the light source device 40 selects an annular lamp ring with a diameter larger than that of the processing container 30, and the lamp ring is fixed outside the processing container 30, so that the light emitted by the light source device 40 can be uniformly received by one circumference of the photochemical catalyst layer 60.
Example 5:
for another optimization for improving the catalytic effect, a pretreatment unit is added between the loading container 10 and the circulating pump 20, the pretreatment unit realizes the filtration and decolorization treatment of the raw stock base wine, and the impurity and the color are removed, so that the pretreatment unit has better effect in the subsequent photochemical catalyst catalytic treatment.
Example 6:
in order to further improve the catalytic effect, a guide column is placed in the photochemical catalyst layer 60, the size of the guide column is slightly smaller than the inner diameter of the photochemical catalyst layer 60, the guide column is a column with a spiral outer surface, and the guide column has the function of enabling the raw pulp base wine to flow along the surface of the spiral column when flowing down, so that the raw pulp base wine can be more contacted with the photochemical catalyst layer 60, and the treatment efficiency and the treatment effect are improved.
Preferably, in order to ensure the activation effect of the light source device 40 on the photocatalyst layer 60, the guide posts are made of a light-transmitting material.
Example 7:
the raw stock solution flows into the gap between the photochemical catalyst layer 60 and the treatment vessel 30 through the screen mesh on the side surface of the photochemical catalyst layer 60, and a plurality of guide plates are fixed on the inner wall of the treatment vessel 30 in a spiral arrangement in order to fully contact the photochemical catalyst on the outer side surface of the photochemical catalyst layer 60, wherein each guide plate is arranged in a direction inclined downward. The wine sample flowing to the baffle will flow preferentially along the baffle to the surface of the photochemical catalyst layer 60.
Preferably, in order to ensure the activation effect of the light source device 40 on the photocatalyst layer 60, the baffle is made of a light-transmitting material.
Test example 1:
four parts of the raw stock base wine were taken and divided into two parts, one part was subjected to formaldehyde content test, and the other part was subjected to formaldehyde content test after being treated by the formaldehyde removing device 100 in example 1.
The formaldehyde content testing method comprises the following steps: 0.4g of acetylacetone, 25g of ammonium acetate and 3mL of glacial acetic acid are weighed and dissolved in deionized water, and the deionized water is used for constant volume to a 200mL volumetric flask, namely acetylacetone solution, and the acetylacetone solution is prepared for use at present. Accurately transferring 200 mu L of white spirit to be measured into a 2mL EP tube, adding deionized water to 1mL, adding 200 mu L of newly prepared acetylacetone solution, shaking uniformly, heating in a boiling water bath for 10min, taking out the EP tube, naturally cooling to room temperature, and measuring absorbance at 415nm to reflect the formaldehyde content of the white spirit to be measured.
FIG. 2 is a graph comparing the results of the tests, which shows that the formaldehyde concentration in four wine samples treated by the formaldehyde removing device 100 in example 1 is reduced to different degrees.
Test example 2:
four portions of the raw stock base wine were taken and divided into two portions, one portion was subjected to the acetaldehyde content test, and the other portion was subjected to the acetaldehyde content test after being treated by the aldehyde removing device 100 in example 1.
The method for testing the acetaldehyde content comprises the following steps: the measurement is required by reference to the instructions in the acetaldehyde detection kit (MERCK). The kit comprises aldehyde dehydrogenase-catalyzed oxidation of acetaldehyde to acetic acid and reduction of NAD to NADH. The NADH formed then reduces MTT, producing formazan compounds. The absorbance value of the product at 565nm was measured and was proportional to the concentration of acetaldehyde in the sample.
FIG. 3 is a graph comparing the results of the tests, which shows that the concentration of acetaldehyde in four wine samples treated by the aldehyde removal device 100 in example 1 is reduced to different degrees.
Test example 3:
four parts of the raw stock base wine are taken to be divided into two parts, one part is subjected to the furfural content test, and the other part is subjected to the furfural content test after being treated by the aldehyde removal device 100 in the embodiment 1.
Accurately transferring 500 mu L of white spirit to be measured into a 10mL volumetric flask, adding 60% ethanol water solution to the scale mark for constant volume, and uniformly mixing. And centrifuging the sample at 3000rpm for 5min, taking out the supernatant in a cuvette, and measuring the absorbance value of the supernatant at 273nm to reflect the furfural content in the white spirit to be measured.
Fig. 4 is a graph comparing test results, which shows that the concentration of furfural in four liquor samples treated by the aldehyde removal device 100 in example 1 is reduced to different degrees.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The device is characterized by comprising a loading container, a circulating pump, a processing container and a collecting container which are connected in sequence through a conduit; the loading container is filled with raw stock base wine; the photochemical catalyst layer is arranged in the treatment container in a detachable way, the photochemical catalyst layer is of a hollow cylindrical structure, the side surface of the photochemical catalyst layer is of a net structure, and the photochemical catalyst is loaded on the net structure; also comprises a light source device for activating the photochemical catalyst.
2. The protoplasm based wine formaldehyde removing device according to claim 1, wherein the inner and outer surfaces of the photochemical catalyst layer are coated with one or more layers of metal or semiconductor.
3. The device for removing aldehyde from raw liquor according to claim 1, wherein the treatment container is a single structure or a structure formed by stacking units.
4. The raw liquor formaldehyde removal device of claim 1, wherein the light source device is an ultraviolet lamp or an LED lamp.
5. The magma base wine formaldehyde removal device of claim 1 wherein the treatment vessel is cylindrical and side surface light transmissive.
6. The magma base wine formaldehyde removal device according to claim 5, wherein the light source device is an annular light source and the treatment vessel is positioned inside the annular light source.
7. The magma base wine formaldehyde removal device according to claim 1, further comprising a pretreatment unit, wherein the pretreatment unit is located between the loading vessel and the circulation pump.
8. The device for removing aldehyde from raw liquor according to claim 1, wherein a plurality of light-transmitting guide plates which are spirally arranged and incline downwards are arranged on the inner wall of the treatment container.
9. The device for removing aldehyde from raw liquor according to claim 1, wherein the photochemical catalyst layer is internally provided with a flow guiding column, and the outer surface of the flow guiding column is spiral.
10. The device for removing aldehyde from raw liquor according to claim 1, wherein valves are respectively provided at the front and rear positions of the treatment container.
CN202322186543.4U 2023-08-14 2023-08-14 Primary pulp base wine removes aldehyde device Active CN220618862U (en)

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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
CN220618862U true CN220618862U (en) 2024-03-19

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