CN220612812U - Adjustable welding fixture - Google Patents
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- 238000003466 welding Methods 0.000 title claims abstract description 30
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Abstract
Description
技术领域Technical field
本实用新型属于焊接夹具技术领域,具体涉及一种可调节的焊接夹具。The utility model belongs to the technical field of welding fixtures, and specifically relates to an adjustable welding fixture.
背景技术Background technique
焊接夹具是为保证焊件尺寸大小,提高装配精度和效率,防止焊接变形所采用的夹具,需要在相同的结构,不同的大小尺寸之间可以通过定位挡条进行调整,起到一款夹具通用多款的夹具,此类夹具的使用时较为普遍。The welding fixture is a fixture used to ensure the size of the welded parts, improve assembly accuracy and efficiency, and prevent welding deformation. It needs to be adjusted by positioning bars between different sizes in the same structure, so that it can be used as a universal fixture. A variety of clamps are commonly used.
经检索,授权公开号为CN218193500U的专利,公开了一种焊接夹具,包括夹具本体、固定块、齿板、v形板和缓冲装置,缓冲装置包括滑动块、缓冲弹簧、固定杆、移动杆、复位组件和防护组件,固定杆与齿板固定连接,移动杆通过复位组件与固定杆连接,滑动块与移动杆固定连接,并与v形板固定连接,缓冲弹簧的一端与齿板抵接。After searching, the patent with the authorized publication number CN218193500U discloses a welding fixture, which includes a fixture body, a fixed block, a tooth plate, a V-shaped plate and a buffer device. The buffer device includes a sliding block, a buffer spring, a fixed rod, a moving rod, The reset component and the protection component, the fixed rod is fixedly connected to the tooth plate, the moving rod is connected to the fixed rod through the reset component, the sliding block is fixedly connected to the moving rod and to the V-shaped plate, and one end of the buffer spring is in contact with the toothed plate.
上述专利存在以下不足:该夹具虽然能够实现对工件的缓冲保护的作用,但是工件焊接需要两面焊接,该夹具没有角度调节结构,单面焊接结束后需要手动对工件进行翻面,但是工件在单面焊接结束后表面会产生高温,人工翻面存在诸多不便,且人工翻面容易出现位置定位不准等情况发生,导致工作效率不高。The above-mentioned patent has the following shortcomings: although the clamp can achieve the function of buffering and protecting the workpiece, welding of the workpiece requires welding on both sides. The clamp does not have an angle adjustment structure. After the single-sided welding is completed, the workpiece needs to be turned over manually, but the workpiece needs to be turned over on the single side. After the surface welding is completed, the surface will generate high temperature, and manual turning will cause many inconveniences, and manual turning is prone to inaccurate positioning, resulting in low work efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种可调节的焊接夹具,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an adjustable welding fixture to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the present utility model provides the following technical solutions:
一种可调节的焊接夹具,包括:An adjustable welding fixture including:
工作台,所述工作台顶端一侧固定安装有L形支架,所述L形支架顶端靠近工作台一侧设置有焊接机;A workbench, an L-shaped bracket is fixedly installed on one side of the top of the workbench, and a welding machine is provided on the top of the L-shaped support close to the workbench;
调节组件,所述调节组件设置于L形支架一侧,所述调节组件包括调节框以及位于调节框内部活动安装的两个夹持板,两个所述夹持板一侧均活动安装有缓冲板,所述L形支架靠近调节框一侧通过轴承活动安装有转轴,所述转轴远离L形支架一端与调节框一侧固定连接,所述转轴一侧固定安装有齿轮,所述齿轮一侧啮合连接有齿条。Adjustment assembly, the adjustment assembly is arranged on one side of the L-shaped bracket, the adjustment assembly includes an adjustment frame and two clamping plates movably installed inside the adjustment frame, and buffers are movably installed on one side of the two clamping plates. plate, the side of the L-shaped bracket close to the adjusting frame is movable with a rotating shaft through a bearing, the end of the rotating shaft away from the L-shaped bracket is fixedly connected to the side of the adjusting frame, a gear is fixedly installed on one side of the rotating shaft, and a gear is fixedly installed on one side of the rotating shaft. The meshing connection is provided with a rack.
优选的,所述工作台顶端一侧固定安装有气缸,所述气缸输出端固定安装有放置板,所述L形支架靠近放置板一侧通过轴承活动安装有转轴,所述转轴远离L形支架一侧与调节框固定连接,所述转轴外部固定安装有齿轮,所述L形支架靠近转轴一侧固定安装有电动伸缩杆,所述电动伸缩杆输出端固定连接有调节块,所述调节块靠近齿轮一侧固定安装有若干齿条,所述齿条与齿轮啮合。Preferably, a cylinder is fixedly installed on one side of the top of the workbench, a placement plate is fixedly installed on the output end of the cylinder, and a rotating shaft is movable through a bearing on the side of the L-shaped bracket close to the placing plate, and the rotating shaft is away from the L-shaped bracket. One side is fixedly connected to the adjusting frame. A gear is fixedly installed on the outside of the rotating shaft. An electric telescopic rod is fixedly installed on the side of the L-shaped bracket close to the rotating shaft. An adjusting block is fixedly connected to the output end of the electric telescopic rod. The adjusting block A number of racks are fixedly installed near the side of the gear, and the racks mesh with the gear.
优选的,所述调节框内部活动安装有两个螺纹块,两个所述螺纹块均与调节框内壁滑动贴合,两个所述螺纹块内部之间通过螺纹旋合安装有螺纹杆,所述螺纹杆两端均通过轴承活动安装于调节框内壁,两个所述螺纹块内部螺纹相反。Preferably, two threaded blocks are movably installed inside the adjustment frame, and both of the threaded blocks are in sliding contact with the inner wall of the adjustment frame. A threaded rod is installed between the two threaded blocks through threading, so Both ends of the threaded rod are movably mounted on the inner wall of the adjustment frame through bearings, and the internal threads of the two threaded blocks are opposite.
优选的,所述调节框外部靠近螺纹杆一侧通过固定座安装有电机,所述电机输出端通过联轴器与螺纹杆的轴传动连接,两个所述螺纹块远离调节框一侧均固定安装有夹持板。Preferably, a motor is installed on the outside of the adjustment frame close to the threaded rod through a fixed seat. The output end of the motor is connected to the shaft of the threaded rod through a coupling, and the two threaded blocks are fixed on the side away from the adjustment frame. Clamping plate installed.
优选的,两个所述夹持板相向的一侧均活动安装有缓冲板,所述夹持板靠近缓冲板一侧通过开孔活动安装有两根限位杆,两根所述限位杆靠近缓冲板一端与缓冲板固定连接,所述缓冲板与夹持板之间连接有两根弹簧,两根所述弹簧位于限位杆外侧设置。Preferably, a buffer plate is movably installed on the opposite sides of the two clamping plates, and two limiting rods are movably installed on the side of the clamping plate close to the buffer plate through openings, and the two limiting rods are movably installed. One end close to the buffer plate is fixedly connected to the buffer plate. Two springs are connected between the buffer plate and the clamping plate. The two springs are located outside the limiting rod.
优选的,所述放置板与缓冲板一侧均设置有橡胶垫。Preferably, rubber pads are provided on one side of the placing plate and the buffer plate.
与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:
(1)本实用新型通过在转轴外部设置齿轮,再通过电动伸缩杆推动调节块运动,由调节块一侧的齿条带动齿轮旋转,进而带动调节框沿着转轴的轴心进行翻转动作,此时被夹持板夹住的工件会同步翻转,通过此结构可以实现工件的两面焊接,过程无需人工翻动,翻转后位置不变,提升工作效率。(1) This utility model sets a gear outside the rotating shaft, and then uses the electric telescopic rod to promote the movement of the adjusting block. The rack on one side of the adjusting block drives the gear to rotate, and then drives the adjusting frame to flip along the axis of the rotating shaft. This When the workpiece is clamped by the clamping plate, it will be flipped synchronously. Through this structure, both sides of the workpiece can be welded. The process does not require manual flipping. The position remains unchanged after flipping, which improves work efficiency.
(2)本实用新型通过在夹持板一侧设置缓冲板能够对被夹持的工件起到缓冲的作用,在工件会先接触到缓冲板,弹簧会受到压缩从而实现缓冲的目的,防止夹持板力度过大对工件造成损害,同时在弹簧弹性的作用力下,夹持效果更稳定。(2) The utility model can buffer the clamped workpiece by arranging a buffer plate on one side of the clamping plate. When the workpiece first contacts the buffer plate, the spring will be compressed to achieve the purpose of buffering and prevent clamping. Excessive holding force will cause damage to the workpiece. At the same time, under the elastic force of the spring, the clamping effect is more stable.
附图说明Description of the drawings
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的电动伸缩杆安装位置结构示意图;Figure 2 is a schematic structural diagram of the installation position of the electric telescopic rod of the present invention;
图3为本实用新型的A处放大结构示意图;Figure 3 is an enlarged structural diagram of point A of the present utility model;
图4为本实用新型的缓冲板与夹持板连接结构示意图。Figure 4 is a schematic diagram of the connection structure between the buffer plate and the clamping plate of the present invention.
图中:1、工作台;11、L形支架;12、焊接机;13、气缸;14、放置板;2、调节组件;21、调节框;22、转轴;23、齿轮;24、电动伸缩杆;25、调节块;26、齿条;27、螺纹块;28、螺纹杆;29、电机;210、夹持板;211、缓冲板;212、限位杆;213、弹簧;214、橡胶垫。In the picture: 1. Workbench; 11. L-shaped bracket; 12. Welding machine; 13. Cylinder; 14. Placing plate; 2. Adjustment component; 21. Adjustment frame; 22. Rotating shaft; 23. Gear; 24. Electric telescopic Rod; 25, adjusting block; 26, rack; 27, threaded block; 28, threaded rod; 29, motor; 210, clamping plate; 211, buffer plate; 212, limit rod; 213, spring; 214, rubber pad.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
实施例一:Example 1:
请参阅图1-图3所示,一种可调节的焊接夹具,包括:Please refer to Figures 1 to 3, an adjustable welding fixture includes:
工作台1,工作台1顶端一侧固定安装有L形支架11,L形支架11顶端靠近工作台1一侧设置有焊接机12;Workbench 1, an L-shaped bracket 11 is fixedly installed on one side of the top of the workbench 1, and a welding machine 12 is provided on the top of the L-shaped bracket 11 close to the side of the workbench 1;
调节组件2,调节组件2设置于L形支架11一侧,调节组件2包括调节框21以及位于调节框21内部活动安装的两个夹持板210,两个夹持板210一侧均活动安装有缓冲板211,L形支架11靠近调节框21一侧通过轴承活动安装有转轴22,转轴22远离L形支架11一端与调节框21一侧固定连接,转轴22一侧固定安装有齿轮23,齿轮23一侧啮合连接有齿条26。Adjustment component 2. The adjustment component 2 is arranged on one side of the L-shaped bracket 11. The adjustment component 2 includes an adjustment frame 21 and two clamping plates 210 that are movably installed inside the adjustment frame 21. Both clamping plates 210 are movably installed on one side. There is a buffer plate 211. A rotating shaft 22 is movably installed on the side of the L-shaped bracket 11 close to the adjusting frame 21 through a bearing. The end of the rotating shaft 22 away from the L-shaped bracket 11 is fixedly connected to the side of the adjusting frame 21. A gear 23 is fixedly installed on one side of the rotating shaft 22. A rack 26 is meshed and connected to one side of the gear 23 .
具体的,工作台1顶端一侧固定安装有气缸13,气缸13输出端固定安装有放置板14,L形支架11靠近放置板14一侧通过轴承活动安装有转轴22,转轴22远离L形支架11一侧与调节框21固定连接,转轴22外部固定安装有齿轮23,L形支架11靠近转轴22一侧固定安装有电动伸缩杆24,电动伸缩杆24输出端固定连接有调节块25,调节块25靠近齿轮23一侧固定安装有若干齿条26,齿条26与齿轮23啮合。Specifically, a cylinder 13 is fixedly installed on one side of the top of the workbench 1, a placement plate 14 is fixedly installed on the output end of the cylinder 13, and a rotating shaft 22 is movably installed on the side of the L-shaped bracket 11 close to the placing plate 14 through a bearing, and the rotating shaft 22 is away from the L-shaped bracket. 11 is fixedly connected to the adjusting frame 21 on one side, a gear 23 is fixedly installed on the outside of the rotating shaft 22, an electric telescopic rod 24 is fixedly installed on the side of the L-shaped bracket 11 close to the rotating shaft 22, and an adjusting block 25 is fixedly connected to the output end of the electric telescopic rod 24. A number of racks 26 are fixedly installed on the side of the block 25 close to the gear 23, and the racks 26 mesh with the gear 23.
由上可知,气缸13可以推动放置板14进行升降,进而带动被焊接的工件进行升降,在工件焊接的过程中,放置板14可以顶在工件的正下方,提供一定的支撑力,需要翻转工件时可以远离工件,为工件翻面提供翻转空间,转轴22可以带动调节框21实现翻转,进而由调节框21内部的夹持板210同步带动工件完成翻面,具体使用时通过电动伸缩杆24推动调节块25移动,接着通过调节块25一侧的齿条26带动齿轮23旋转,进而带动调节框21沿着转轴22的轴心进行翻转动作,此时被夹持板210夹住的工件会同步翻转,完成翻面。It can be seen from the above that the cylinder 13 can push the placing plate 14 to lift, and then drive the workpiece to be welded to lift. During the process of welding the workpiece, the placing plate 14 can be placed directly under the workpiece to provide a certain support force, and the workpiece needs to be turned over. When the workpiece is turned over, it can be far away from the workpiece to provide turning space for the workpiece to be turned over. The rotating shaft 22 can drive the adjusting frame 21 to turn over, and then the clamping plate 210 inside the adjusting frame 21 can synchronously drive the workpiece to turn over. During specific use, it is pushed by the electric telescopic rod 24 The adjusting block 25 moves, and then drives the gear 23 to rotate through the rack 26 on one side of the adjusting block 25, thereby driving the adjusting frame 21 to perform a flipping action along the axis of the rotating shaft 22. At this time, the workpiece clamped by the clamping plate 210 will be synchronized Flip to complete the flipping.
实施例二:Example 2:
请参阅图1及图4所示,调节框21内部活动安装有两个螺纹块27,两个螺纹块27均与调节框21内壁滑动贴合,两个螺纹块27内部之间通过螺纹旋合安装有螺纹杆28,螺纹杆28两端均通过轴承活动安装于调节框21内壁,两个螺纹块27内部螺纹相反。Please refer to Figure 1 and Figure 4. Two threaded blocks 27 are movably installed inside the adjusting frame 21. The two threaded blocks 27 are both slidingly attached to the inner wall of the adjusting frame 21. The two threaded blocks 27 are screwed together inside. A threaded rod 28 is installed. Both ends of the threaded rod 28 are movably mounted on the inner wall of the adjusting frame 21 through bearings. The internal threads of the two threaded blocks 27 are opposite.
具体的,调节框21外部靠近螺纹杆28一侧通过固定座安装有电机29,电机29输出端通过联轴器与螺纹杆28的轴传动连接,两个螺纹块27远离调节框21一侧均固定安装有夹持板210,两个夹持板210相向的一侧均活动安装有缓冲板211,夹持板210靠近缓冲板211一侧通过开孔活动安装有两根限位杆212,两根限位杆212靠近缓冲板211一端与缓冲板211固定连接,缓冲板211与夹持板210之间连接有两根弹簧213,两根弹簧213位于限位杆212外侧设置,放置板14与缓冲板211一侧均设置有橡胶垫214。Specifically, a motor 29 is installed on the side of the outside of the adjusting frame 21 close to the threaded rod 28 through a fixed seat. The output end of the motor 29 is connected to the shaft transmission of the threaded rod 28 through a coupling. The two threaded blocks 27 are both on the side away from the adjusting frame 21. A clamping plate 210 is fixedly installed, and a buffer plate 211 is movably installed on the opposite sides of the two clamping plates 210. Two limiting rods 212 are movably installed through openings on the side of the clamping plate 210 close to the buffer plate 211. One end of the limit rod 212 close to the buffer plate 211 is fixedly connected to the buffer plate 211. Two springs 213 are connected between the buffer plate 211 and the clamping plate 210. The two springs 213 are located outside the limit rod 212. The placement plate 14 and Rubber pads 214 are provided on both sides of the buffer plate 211 .
由上可知,设置两个内部螺纹相反的螺纹块27可以实现当螺纹杆28在电机29的驱动下进行旋转时,两个螺纹块27会在调节框21内部做相向或者相背运动,进而带动两个夹持板210相互靠近或者远离,以此来实现夹持效果,缓冲板211能够对被夹持的工件起到缓冲的作用,在工件会先接触到缓冲板211,弹簧213会受到压缩从而实现缓冲的目的,防止夹持板210力度过大对工件造成损害,同时在弹簧213弹性的作用力下,夹持效果更稳定,在放置板14与缓冲板211一侧设置橡胶垫214可以增大与工件之间的摩擦力,焊接过程更稳定,同时橡胶垫214本身具有一定的柔性,也可以对工件的表面起到保护的作用,避免硬性接触对工件表面造成破坏。It can be seen from the above that arranging two threaded blocks 27 with opposite internal threads can realize that when the threaded rod 28 is rotated under the drive of the motor 29, the two threaded blocks 27 will move towards or oppositely inside the adjusting frame 21, thereby driving The two clamping plates 210 approach or move away from each other to achieve the clamping effect. The buffer plate 211 can buffer the clamped workpiece. When the workpiece first contacts the buffer plate 211, the spring 213 will be compressed. This achieves the purpose of buffering and prevents the clamping plate 210 from being too strong to cause damage to the workpiece. At the same time, under the elastic force of the spring 213, the clamping effect is more stable. A rubber pad 214 can be provided on one side of the placement plate 14 and the buffer plate 211. The friction between the rubber pad 214 and the workpiece is increased, and the welding process is more stable. At the same time, the rubber pad 214 itself has a certain degree of flexibility and can also protect the surface of the workpiece to avoid damage to the surface of the workpiece caused by hard contact.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN202322190845.9U CN220612812U (en) | 2023-08-15 | 2023-08-15 | Adjustable welding fixture |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120286850A (en) * | 2025-05-29 | 2025-07-11 | 青岛三同德金属制品有限公司 | A laser welding fixture for metal materials |
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2023
- 2023-08-15 CN CN202322190845.9U patent/CN220612812U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120286850A (en) * | 2025-05-29 | 2025-07-11 | 青岛三同德金属制品有限公司 | A laser welding fixture for metal materials |
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