CN220612658U - Automatic laser coding fool-proof assembly fixture - Google Patents
Automatic laser coding fool-proof assembly fixture Download PDFInfo
- Publication number
- CN220612658U CN220612658U CN202322249631.4U CN202322249631U CN220612658U CN 220612658 U CN220612658 U CN 220612658U CN 202322249631 U CN202322249631 U CN 202322249631U CN 220612658 U CN220612658 U CN 220612658U
- Authority
- CN
- China
- Prior art keywords
- assembly
- support
- supporting
- support frame
- fool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000012544 monitoring process Methods 0.000 claims abstract description 29
- 230000000694 effects Effects 0.000 claims abstract description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 241000258971 Brachiopoda Species 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Automatic Assembly (AREA)
Abstract
The utility model discloses an automatic laser coding fool-proof assembly tool, which relates to the technical field of assembly tools and comprises the following components: the cabinet body, the top of the said cabinet body has work tables; the coding machine is fixedly arranged on the cabinet body and faces the workbench; the part supporting assembly is arranged on the workbench and used for forming a plurality of supporting points of the part; the fixing assembly is arranged on part of the part supporting assembly and is used for fixing the assembly part to provide a fixing effect of assembly part and part assembly, and an assembly state suitable for screw gun is formed; and the monitoring assembly is arranged on the part supporting assembly. The automatic laser coding fool-proof assembly fixture is suitable for an automatic assembly production line, reduces assembly errors, improves product quality, and realizes automatic management and traceability of production dates and assembly modes.
Description
Technical Field
The utility model relates to the technical field of assembly tools, in particular to an automatic laser coding fool-proof assembly tool.
Background
The existing lamp housing assembly technology mainly relies on manual operation, including the installation of nuts, metal nuts and elastic sheet buckles, the sub-parts are required to be manually placed on a clamp and then marked by a manual coding device, in the assembly process, workers need to manually take the sub-parts for assembly, and meanwhile, the production date and the assembly mode are required to be manually stamped and printed, the application scene of the mode is mainly a small-scale production line or an occasion with low requirements on production efficiency and quality,
because most steps all need manual operation, work efficiency is low, labor intensity is high, especially in large-scale production, labor cost can become very high, errors such as neglected loading and misloading and the like are easy to occur in the manual operation process, the quality of products is affected, production cost is increased, the condition of missing stamping is also likely to occur in the manual coding process, difficulty is brought to management and tracing of production dates, and therefore the prior art cannot meet the requirements of modern large-scale production, a new solution is needed to improve efficiency, reduce cost and ensure product quality, and management and tracing can be effectively performed.
Disclosure of Invention
The utility model aims to provide an automatic laser coding fool-proof assembly tool, which solves the problems of low working efficiency, high labor intensity, easy assembly errors and difficult management traceability caused by manual operation in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: automatic laser coding prevents slow-witted assembly fixture, include:
the cabinet body, the top of the said cabinet body has work tables;
the coding machine is fixedly arranged on the cabinet body and faces the workbench;
the part supporting assembly is arranged on the workbench and used for forming a plurality of supporting points of the part;
the fixing assembly is arranged on part of the part supporting assembly and is used for fixing the assembly part to provide a fixing effect of assembly part and part assembly, and an assembly state suitable for screw gun is formed;
and the monitoring assembly is arranged on the part supporting assembly and is used for monitoring whether the screw on the part is in existence.
In one possible embodiment, the part support assembly includes a first support frame, a second support frame, a third support frame, a fourth support frame, and a fifth support frame; the first support frame, the second support frame, the third support frame, the fourth support frame and the fifth support frame are sequentially arranged from one side of the end face of the top end of the workbench to the other side, each support frame is detachably arranged, and a supporting point which is in contact with the bottom end of the part is formed at the top end of each support frame.
In a possible implementation manner, the first support frame, the second support frame, the third support frame, the fourth support frame and the fifth support frame are provided with at least one support and a contact block arranged at the top end of the support, the support is arranged on the workbench in a vertical state, and a groove matched with the shape of the bottom end of the part is formed in the top end face of the contact block.
In one possible embodiment, the monitoring assembly includes a first photosensor and a second photosensor fixedly disposed on outer walls of two of the first, second, third, fourth and fifth supports, one of the first and second photosensors for monitoring whether a part is on the part support assembly, and the other of the first and second photosensors for monitoring whether a screw is present at a partial assembly position in the part.
In a possible implementation manner, the second supporting frame comprises a placement seat, the placement seat is detachably placed at the top end of the workbench, the top end of the placement seat is inclined, a sliding block is arranged on the inclined surface of the placement seat, and a second photoelectric sensor for monitoring whether a screw on a part exists or not is placed on the sliding block.
In one possible embodiment, the fixing assembly includes: the cylinder is fixedly arranged on the outer walls of the first support frame and the fifth support frame, the top end of the cylinder is a driving end, and the driving end of the cylinder is also provided with a connecting piece perpendicular to the direction of the telescopic end of the cylinder; the inner limiting block and the outer limiting block are respectively arranged on one side, far away from the driving end of the air cylinder, of the connecting piece in a vertical state, a space for accommodating an assembly part is arranged between the inner limiting block and the outer limiting block, and a notch in a penetrating state is further formed in the outer limiting block.
In one possible embodiment, a magnetic switch is provided on the connector for monitoring the presence of the fitting.
Compared with the prior art, the utility model has the beneficial effects that: this automatic code is beaten to laser prevents slow-witted assembly fixture includes the cabinet body, the workstation, beat the code machine, part supporting component, fixed subassembly and monitoring component, the cabinet body provides stable support, the workstation is main assembly region, beat the code machine and be used for laser to beat the sign indicating number, part supporting component provides the support, fixed subassembly fixed assembly spare, monitoring component real-time supervision part and screw, this frock is applicable to automatic assembly production line, assembly efficiency has been improved, intensity of labour has been reduced, assembly error has also been reduced simultaneously, product quality has been improved, automatic management and the retrospection of date of production and assembly type have been realized, the demand of modernization mass production has been satisfied.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic structural view of a first support frame and a second support frame according to the present utility model;
fig. 3 is a schematic structural view of a fixing assembly in the present utility model.
In the figure: 1. the cabinet body, 2, the workstation, 3, coding machine, 4, first support frame, 5, second support frame, 6, third support frame, 7, fourth support frame, 8, fifth support frame, 9, fixed subassembly, 10, first photoelectric sensor, 11, second photoelectric sensor, 12, magnetic switch, 41, support, 42, contact block, 51, setting seat, 52, slider, 91, cylinder, 92, connecting piece, 93, interior stopper, 94, outer stopper, 95, breach.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 3, the present utility model provides a technical solution: automatic laser coding prevents slow-witted assembly fixture, include: the automatic marking machine comprises a cabinet body 1, a workbench 2, a marking machine 3, a part supporting assembly, a fixing assembly 9 and a monitoring assembly, wherein the workbench 2 is arranged at the top end of the cabinet body 1; the coding machine 3 is fixedly arranged on the cabinet body 1, and the coding machine 3 faces the workbench 2; the part supporting assembly is arranged on the workbench 2 and is used for forming a plurality of supporting points of the part; the fixing assembly 9 is arranged on part of the part supporting assembly, and the fixing assembly 9 is used for fixing the assembly part so as to provide a fixing effect of assembly part and part assembly, and form an assembly state suitable for a screw gun; a monitoring assembly is disposed on the part support assembly for monitoring whether a screw on the part is already in existence.
It should be noted that, this laser coding prevents slow-witted assembly fixture comprises cabinet body 1, workstation 2, coding machine 3, part supporting component, fixed subassembly 9 and monitoring component, cabinet body 1 is as the basis of whole device, provide stable support, workstation 2 that its top set up then is the main region of part assembly, coding machine 3 is fixed on cabinet body 1, towards workstation 2, be responsible for carrying out laser coding to the part, realize the automatic mark of date of production and assembly type, part supporting component sets up on workstation 2, a plurality of supporting points of part have been formed, provide stable support for the assembly, fixed subassembly 9 settles on partial part supporting component, be used for fixed assembly, make the screw rifle be in the fixed state and beat the screw assembly at the two, monitoring component settles on part supporting component, whether the screw that can real-time supervision part and part exists, thereby realize preventing slow-witted leak protection assembly, the quality of product has been guaranteed.
In some examples, further, the part support assembly includes a first support frame 4, a second support frame 5, a third support frame 6, a fourth support frame 7, and a fifth support frame 8; wherein first support frame 4, second support frame 5, third support frame 6, fourth support frame 7 and fifth support frame 8 set gradually to the opposite side by top terminal surface one side of workstation 2, and every support frame all can dismantle the setting, and the top of every support frame all is formed with the strong point of contact with the part bottom.
It will be appreciated that the parts support assembly comprises a plurality of support frames which are sequentially arranged from one side of the top end face of the workbench 2 to the other side to form a detachable layout, the top end of each support frame is provided with support points which are contacted with the bottom end of the part, the support points provide stable support for the part, the stability and accuracy of the assembly process are ensured, in the assembly process, the part can be manually placed on all the support frames by workers, the position stability of the part in the assembly process is ensured by the contact of the support points and the bottom end of the part, and as each support frame can be detached, flexible assembly conditions are provided for parts of different types and sizes, the position and the number of the support frames can be adjusted according to the needs, and the individuation and the flexible activation of the assembly process are realized.
In some examples, further, at least one support 41 and a contact block 42 arranged at the top end of the support 41 are arranged on the first support 4, the second support 5, the third support 6, the fourth support 7 and the fifth support 8, the support 41 is arranged on the workbench 2 in a vertical state, and a groove matched with the shape of the bottom end of the part is arranged on the top end face of the contact block 42.
It will be appreciated that the support 41 and the contact block 42 provided on the first support frame 4 to the fifth support frame 8 provide more reliable positioning and support for the parts, wherein the recess provided by the contact block 42 can ensure accurate position of the parts in the assembly process, prevent the parts from moving or rotating in the assembly process, and have a certain fool-proof effect, especially for the parts with similar left and right parts, such as the mounting of the lamp shell, so that the error rate in the assembly process is reduced by adopting the scheme, the assembly efficiency is improved, the labor intensity is reduced, and the requirement of mass production is met.
In some examples, the monitoring assembly includes a first photosensor 10 and a second photosensor 11, the first photosensor 10 and the second photosensor 11 being fixedly disposed on the outer walls of two of the first support frame 4, the second support frame 5, the third support frame 6, the fourth support frame 7, and the fifth support frame 8, one of the first photosensor 10 and the second photosensor 11 being for monitoring whether the part is on the part support assembly, and the other of the first photosensor 10 and the second photosensor 11 being for monitoring whether a screw is present at a partial assembly position in the part.
It will be appreciated that the primary function of the two sensors in the monitoring assembly is to monitor the position and assembly status of the parts. One of the sensors is used to monitor whether the part has been properly placed on the support assembly and if not, the sensor sends a signal to prompt the operator to make an adjustment. The other sensor is used for monitoring whether the assembly position of the part is provided with the screw, and if the screw is not provided, the sensor also sends a signal to prompt an operator to assemble. The scheme ensures that the assembly process is more accurate and efficient, the position and the assembly state of the part are monitored in real time, assembly errors can be effectively avoided, and the assembly quality is improved.
In some examples, the second supporting frame 5 further includes a placement seat 51, where the placement seat 51 is detachably placed on the top end of the workbench 2, the top end of the placement seat 51 is inclined, a sliding block 52 is disposed on the inclined surface, and a second photoelectric sensor 11 for monitoring whether a screw on the part exists is placed on the sliding block 52.
It will be appreciated that the seat 51 in the second support 5 is arranged at the top of the table 2, the top of which is inclined to facilitate the sliding of the slider 52 thereon, the slider 52 is provided with the second photoelectric sensor 11, the main function of which is to monitor the presence of the screw on the part, if it is, the sensor will send a signal to prompt the operator that the screw has been installed; if no screw exists, the sensor can send a signal to prompt the operator that the current position lacks the screw, and the design ensures that the assembly process is more accurate and intelligent, and the production problem can be found and solved in time.
In some examples, the securing assembly 9 further comprises: the air cylinder 91, the connecting piece 92, the inner limiting block 93 and the outer limiting block 94, the air cylinder 91 is fixedly arranged on the outer walls of the first supporting frame 4 and the fifth supporting frame 8, the top end of the air cylinder 91 is a driving end, and the driving end is also provided with the connecting piece 92 vertical to the direction of the telescopic end of the air cylinder 91; the inner limiting block 93 and the outer limiting block 94 are respectively arranged on one side, far away from the driving end of the air cylinder 91, of the connecting piece 92 in a vertical state, a space for accommodating assembly parts is arranged between the inner limiting block 93 and the outer limiting block 94, and a notch 95 in a penetrating state is further formed in the outer limiting block 94.
It will be appreciated that during operation, the cylinder 91 is driven by the driving connection 92 such that the inner stop 93 and the outer stop 94 follow a linear movement, thereby effecting the stop and fixing of the assembly. Meanwhile, the screw gun can be conveniently inserted and withdrawn through the notch 95 of the outer limiting block 94, so that the assembly part can be quickly assembled and disassembled.
In some examples, further, magnetic switch 12 is provided on connector 92, and magnetic switch 12 is used to monitor the presence of the assembly.
It will be appreciated that the magnetic switch 12 provided on the connector 92 is an important monitoring component and its main function is to monitor whether the assembly is present or not, and during operation, if the assembly is present in the space between the inner and outer stoppers 94, the magnetic switch 12 will be attracted by the magnetic field of the assembly to change its state and send out the signal that the assembly is present, whereas if the assembly is not present, the magnetic switch 12 will remain in the original state and send out the signal that the assembly is not present.
In the description of the present utility model, it should be understood that the terms "above," "bottom," "one end," "top," "middle," "other end," "upper," "one side," "top," "inner," "front," "two ends," etc. indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be configured and operate in a particular orientation; also, unless expressly specified and limited otherwise, the terms "disposed," "mounted," "connected," "fixedly mounted," and the like should be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Automatic laser coding prevents slow-witted assembly fixture, a serial communication port, include:
the cabinet body, the top of the said cabinet body has work tables;
the coding machine is fixedly arranged on the cabinet body and faces the workbench;
the part supporting assembly is arranged on the workbench and used for forming a plurality of supporting points of the part;
the fixing assembly is arranged on part of the part supporting assembly and is used for fixing the assembly part to provide a fixing effect of assembly part and part assembly, and an assembly state suitable for screw gun is formed;
and the monitoring assembly is arranged on the part supporting assembly and is used for monitoring whether the screw on the part is in existence.
2. The automatic laser coding fool-proof assembly fixture according to claim 1, wherein: the part supporting assembly comprises a first supporting frame, a second supporting frame, a third supporting frame, a fourth supporting frame and a fifth supporting frame;
the first support frame, the second support frame, the third support frame, the fourth support frame and the fifth support frame are sequentially arranged from one side of the end face of the top end of the workbench to the other side, each support frame is detachably arranged, and a supporting point which is in contact with the bottom end of the part is formed at the top end of each support frame.
3. The automatic laser coding fool-proof assembly fixture according to claim 2, wherein:
the device comprises a workbench, and is characterized in that at least one support and a contact block arranged at the top end of the support are arranged on the first support, the second support, the third support, the fourth support and the fifth support, the support is arranged on the workbench in a vertical state, and a groove matched with the shape of the bottom end of the part is formed in the end face of the top end of the contact block.
4. The automatic laser coding fool-proofing assembly fixture according to claim 3, wherein: the monitoring assembly comprises a first photoelectric sensor and a second photoelectric sensor, the first photoelectric sensor and the second photoelectric sensor are fixedly arranged on the outer walls of the first supporting frame, the second supporting frame, the third supporting frame, the fourth supporting frame and the fifth supporting frame, one of the first photoelectric sensor and the second photoelectric sensor is used for monitoring whether a part is positioned on the part supporting assembly, and the other of the first photoelectric sensor and the second photoelectric sensor is used for monitoring whether a screw exists at a part assembly position in the part.
5. The automatic laser coding fool-proof assembly fixture according to claim 2, wherein:
the second support frame comprises a placement seat, the placement seat is detachably placed at the top end of the workbench, the top end of the placement seat is inclined, a sliding block is arranged on the inclined surface of the placement seat, and a second photoelectric sensor for monitoring whether a screw on a part exists or not is placed on the sliding block.
6. The automatic laser coding fool-proof assembly fixture according to claim 1, wherein: the fixing assembly includes:
the cylinder is fixedly arranged on the outer walls of the first support frame and the fifth support frame, the top end of the cylinder is a driving end, and the driving end of the cylinder is also provided with a connecting piece perpendicular to the direction of the telescopic end of the cylinder;
the inner limiting block and the outer limiting block are respectively arranged on one side, far away from the driving end of the air cylinder, of the connecting piece in a vertical state, a space for accommodating an assembly part is arranged between the inner limiting block and the outer limiting block, and a notch in a penetrating state is further formed in the outer limiting block.
7. The automatic laser coding fool-proof assembly fixture of claim 6, wherein:
the connecting piece is provided with a magnetic switch, and the magnetic switch is used for monitoring whether the assembly part exists.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322249631.4U CN220612658U (en) | 2023-08-21 | 2023-08-21 | Automatic laser coding fool-proof assembly fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322249631.4U CN220612658U (en) | 2023-08-21 | 2023-08-21 | Automatic laser coding fool-proof assembly fixture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220612658U true CN220612658U (en) | 2024-03-19 |
Family
ID=90226037
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322249631.4U Active CN220612658U (en) | 2023-08-21 | 2023-08-21 | Automatic laser coding fool-proof assembly fixture |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220612658U (en) |
-
2023
- 2023-08-21 CN CN202322249631.4U patent/CN220612658U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN220612658U (en) | Automatic laser coding fool-proof assembly fixture | |
| CN214722518U (en) | CNC clamp for fixing metal mask plate | |
| CN210998263U (en) | Filament lamp drive power supply's frock clamp | |
| CN212429181U (en) | Water pump mounting structure and air conditioner | |
| CN102928430A (en) | Five-axis movement positioning system | |
| CN210587954U (en) | Assembly quality and water heater of water heater face lid | |
| CN211566962U (en) | Printer base positioning jig | |
| CN219726247U (en) | Quick-change tooling for three-dimensional vision calibration | |
| CN213812293U (en) | Reticle instrument fixed positioning support assembly fixture | |
| CN221178323U (en) | PCB coil assembly machine | |
| CN215510012U (en) | End cover terminal surface and tang automatic milling are with including formula frock structure | |
| CN220372540U (en) | Fixing device for parallel seal welding of optical device cover plate | |
| CN214980589U (en) | Screw clamp | |
| CN217777831U (en) | Pneumatic press fitting equipment for terminal row | |
| CN203659691U (en) | Material placing and conveying mechanism of automatic silver alloy contact re-press machine | |
| CN220864830U (en) | Assembled hydraulic triangle machine | |
| CN210908885U (en) | Intelligent screw assembling workstation | |
| CN215257191U (en) | A mounting structure for transfer tool fixed plate | |
| CN213856791U (en) | Automatic curved foot tool of circuit board | |
| CN214537701U (en) | Intake and exhaust rocker arm height difference detection tool | |
| CN217985579U (en) | Special fixing frame for cleaning circuit board | |
| CN211193799U (en) | Intelligent connection assembly and error-proofing system suitable for screw locking | |
| CN220408609U (en) | Semi-automatic bolt special plane | |
| CN220841659U (en) | Automatic nailing device and sealing box flow water production line thereof | |
| CN218030587U (en) | High-pressure plunger dispensing pump |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |