CN220602214U - Aluminum alloy ingot smelting cooling water atomization device - Google Patents

Aluminum alloy ingot smelting cooling water atomization device Download PDF

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CN220602214U
CN220602214U CN202322323255.9U CN202322323255U CN220602214U CN 220602214 U CN220602214 U CN 220602214U CN 202322323255 U CN202322323255 U CN 202322323255U CN 220602214 U CN220602214 U CN 220602214U
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aluminum alloy
water
alloy ingot
cooling
conveyer
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CN202322323255.9U
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王悦
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Sinsenfa Intelligent Technology Suzhou Co ltd
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Sinsenfa Intelligent Technology Suzhou Co ltd
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Abstract

The utility model relates to the field of aluminum alloy ingot smelting, and discloses an aluminum alloy ingot smelting cooling water atomization device which comprises a machine table, a U-shaped box, a mesh belt conveyer belt, a plurality of support columns, a plurality of aluminum alloy ingot bearing plates and a water mist cooling mechanism, wherein the U-shaped box is fixedly arranged at the top of the machine table, a conveyer groove is formed in the top of the machine table, the front side and the rear side of the conveyer groove are both of opening structures, a plurality of conveyer rollers are rotatably arranged in the conveyer groove at equal intervals, and the mesh belt conveyer belt is wound on the plurality of conveyer rollers. The utility model has the following advantages and effects: can steadily carry out sharp transport to aluminum alloy ingot, carry aluminum alloy ingot's in-process, can carry out comprehensive effectual spraying water smoke cooling to aluminum alloy ingot, promote aluminum alloy ingot's cooling quality to can retrieve filtering purification and cooling back cyclic utilization to the aqueous solution that uses, reduce the waste of water resource.

Description

Aluminum alloy ingot smelting cooling water atomization device
Technical Field
The utility model relates to the technical field of aluminum alloy ingot smelting, in particular to a cooling water atomization device for aluminum alloy ingot smelting.
Background
The aluminum alloy ingot takes pure aluminum and recycled aluminum as raw materials, and other elements are added according to international standards or special requirements, such as: silicon, copper, magnesium, iron, etc., and improves the alloy prepared from pure aluminum in casting property, chemical property and physical property. After the aluminum alloy ingot is smelted, the aluminum alloy ingot is required to be cooled by a cooling device, and the aluminum alloy ingot cooling device is used for avoiding shrinkage pits on the surface of the aluminum alloy ingot and is usually cooled by adopting a water atomization mode. Through retrieving, the patent document with the authorized bulletin number of CN215144520U announces an aluminum alloy ingot smelting cooling water atomization device, the device comprises a shell, a bearing mechanism and an atomization spraying module, and further comprises a rotating mechanism, a purifying system and a cooperative mechanism, wherein the cooperative mechanism comprises a fixing piece, a moving piece, a pipeline component and a reciprocating driving component, the rotating mechanism can drive the aluminum alloy ingot placed on a bearing plate to rotate, and is matched with the atomization spraying module, so that the aluminum alloy ingot is comprehensively sprayed and cooled, the cooling efficiency of the aluminum alloy ingot is greatly improved, the purifying system can purify gas generated during spraying and cooling, the phenomenon of polluting the environment by gas discharge is avoided, the cooperative mechanism is arranged, the atomization spraying module and the purifying system can be driven to operate simultaneously, electric energy is saved, and the production cost is reduced.
The above scheme has been found to still have at least the following disadvantages in practice: in the process of carrying out water atomization cooling on the support plate, water mist cannot be sprayed on the bottom surface of the aluminum alloy ingot, namely, the water mist cannot be sprayed on the surface contacted with the support plate, so that the water atomization cooling of the aluminum alloy ingot is not comprehensive enough, dead angles exist, the cooling quality of the aluminum alloy ingot is reduced, and therefore, the aluminum alloy ingot smelting cooling water atomization device is used for solving the problems.
Disclosure of Invention
The utility model aims to provide the aluminum alloy ingot smelting cooling water atomization device which can stably and linearly convey an aluminum alloy ingot, can comprehensively and effectively spray water mist for cooling the aluminum alloy ingot in the process of conveying the aluminum alloy ingot, improves the cooling quality of the aluminum alloy ingot, and can recycle the used water liquid after recovery, filtration and cooling, thereby reducing the water resource waste.
The technical aim of the utility model is realized by the following technical scheme: the utility model provides an aluminum alloy ingot smelting cooling water atomizing device, includes board, U type case, guipure conveyer belt, a plurality of support column, a plurality of aluminum alloy ingot loading board and water smoke cooling mechanism, the top of board is seted up at U type case fixed mounting, and the conveyer trough has been seted up at the top of board, and the front side and the rear side of conveyer trough are the opening structure, and equidistant rotation installs a plurality of conveying rollers in the conveyer trough, and the guipure conveyer belt winds and establishes on a plurality of conveying rollers, and a plurality of support columns equal fixed mounting are on the guipure conveyer belt and be equidistant distribution, and a plurality of aluminum alloy ingot loading board are fixed mounting respectively and keep away from the one end of guipure conveyer belt at corresponding support column, and a plurality of holes of permeating water have been seted up to the array on the aluminum alloy ingot loading board, have seted up the water storage chamber in the board, and the water storage chamber memory is linked together with the water storage chamber, and water smoke cooling mechanism sets up on the board.
The utility model is further provided with: the water mist cooling mechanism comprises a water pump, a water suction pipe, a water outlet pipe, a U-shaped spray pipe, a plurality of first spray nozzles, two transverse spray pipes and a plurality of second spray nozzles, wherein the water pump is fixedly installed on the left inner wall of a machine table, one end of the water suction pipe is fixedly connected with the suction end of the water pump, one end of the water suction pipe, which is far away from the water pump, extends into a water storage cavity, the water outlet pipe is fixedly installed at the discharge end of the water pump, the U-shaped spray pipe is fixedly hung in a U-shaped box through a hanging bracket, one end, which is far away from the water pump, of the water outlet pipe penetrates through the top of the U-shaped box and is fixedly connected with the U-shaped spray pipe, the first spray nozzles are uniformly distributed on the U-shaped spray pipes, the two transverse spray pipes are fixedly connected with the two ends of the U-shaped spray pipes respectively, the second spray nozzles are uniformly-spaced and fixedly installed on the two transverse spray pipes, and the vertical spacing size between the two transverse spray pipes is larger than the diameter size of a supporting column.
The utility model is further provided with: a filter screen is fixedly arranged in the water storage cavity.
The utility model is further provided with: the bottom of the machine table is provided with a groove, the front side and the rear side of the groove are both of an opening structure, the inner wall of the top of the groove is fixedly provided with a semiconductor refrigerator, and the refrigerating end of the semiconductor refrigerator extends into the water storage cavity.
The utility model is further provided with: the right inner wall of the water storage cavity is provided with a cleaning opening above the filter screen, the right outer wall of the machine table is fixedly provided with a cleaning door through a screw, and the cleaning door is matched with the cleaning opening.
The utility model is further provided with: the front side wall and the rear side wall of the machine table are fixedly provided with water baffles, and the two water baffles are obliquely arranged.
The beneficial effects of the utility model are as follows:
according to the utility model, the aluminum alloy ingot can be stably and linearly conveyed by utilizing the plurality of conveying rollers, the mesh belt conveying belt, the plurality of support columns and the plurality of aluminum alloy ingot bearing plates to be matched together for use.
According to the utility model, the water mist cooling mechanism consisting of the water pump, the water suction pipe, the water outlet pipe, the U-shaped spray pipe, the plurality of first atomization spray nozzles, the two transverse spray pipes and the plurality of second atomization spray nozzles is utilized, so that the aluminum alloy ingot can be comprehensively and effectively sprayed with water mist for cooling, the water mist sprayed from the plurality of first atomization spray nozzles can be sprayed on the upper surface and the peripheral surface of the aluminum alloy ingot for cooling, the water mist sprayed from the plurality of second atomization spray nozzles can be sprayed on the lower surface of the aluminum alloy ingot for cooling through the plurality of water permeable holes, and further the aluminum alloy ingot can be comprehensively and non-dead angle sprayed with water mist for cooling, and the cooling quality of the aluminum alloy ingot is improved.
According to the utility model, the filter screen is used for filtering and purifying the water liquid flowing back into the water storage cavity, the semiconductor refrigerator is used for cooling the water liquid flowing back into the water storage cavity, so that the used water liquid can be recovered, filtered and purified and recycled after cooling, and the waste of water resources is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of the present embodiment.
Fig. 2 is a schematic diagram of a front sectional structure of the present embodiment.
Fig. 3 is a schematic perspective view of an aluminum alloy ingot carrier plate.
In the figure, 1, a machine; 2. a U-shaped box; 3. a conveying trough; 4. a conveying roller; 5. a mesh belt conveyor belt; 6. a support column; 7. an aluminum alloy ingot bearing plate; 8. a water permeable hole; 9. a water storage chamber; 10. a water pump; 11. a water suction pipe; 12. a water outlet pipe; 13. a U-shaped spray pipe; 14. a first atomizer; 15. a transverse jet pipe; 16. a second atomizer; 17. a filter screen; 18. a groove; 19. a semiconductor refrigerator; 20. cleaning the mouth; 21. cleaning a door; 22. and a water baffle.
Detailed Description
The technical scheme of the present utility model will be clearly and completely described in connection with specific embodiments. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.
Referring to fig. 1, 2 and 3, the utility model provides an aluminum alloy ingot smelting cooling water atomization device, which comprises a machine table 1, a U-shaped box 2, a mesh belt conveyer belt 5, a plurality of support columns 6, a plurality of aluminum alloy ingot bearing plates 7 and a water mist cooling mechanism, wherein:
the U-shaped box 2 is fixedly arranged at the top of the machine table 1, the U-shaped box 2 is used for providing a space for atomizing and cooling aluminum alloy ingots, the top of the machine table 1 is provided with a conveying groove 3, the front side and the rear side of the conveying groove 3 are of an opening structure, a plurality of conveying rollers 4 are rotatably arranged in the conveying groove 3 at equal intervals, a mesh belt conveying belt 5 is wound on the conveying rollers 4, the mesh belt conveying belt 5 is used for carrying out horizontal linear conveying on the aluminum alloy ingots, further atomizing and cooling operation of the aluminum alloy ingots is convenient, the machine table 1 is provided with a conveying motor which is fixedly connected with one end of one conveying roller 4, the conveying motor is used for controlling the conveying rollers 4 and the mesh belt conveying belt 5 to rotate, the transmission mode of the machine table belongs to the conventional technical means in the prior art, therefore, the repeated description is omitted, the support columns 6 are fixedly arranged on the mesh belt conveying belt 5 and are distributed at equal intervals, the aluminum alloy ingot bearing plates 7 are respectively and fixedly arranged at one ends of the corresponding supporting columns 6 far away from the mesh belt conveying belt 5, the supporting columns 6 are used for bearing and supporting the aluminum alloy ingot bearing plates 7, the aluminum alloy ingot bearing plates 7 can be used for stably supporting aluminum alloy ingots, a plurality of water permeable holes 8 are arranged on the aluminum alloy ingot bearing plates 7 in an array manner, a plurality of water permeable holes 8 are arranged so as to facilitate the water mist sprayed out to pass through, the water storage cavity 9 is arranged in the machine table 1, clear water is filled in the water storage cavity 9, the conveying groove 3 is communicated with the water storage cavity 9, the water mist cooling mechanism is arranged on the machine table 1 and comprises a water pump 10, a water mist suction pipe 11, a water outlet pipe 12, a U-shaped spray pipe 13, a plurality of first atomizing spray nozzles 14, two transverse spray pipes 15 and a plurality of second atomizing spray nozzles 16, the water pump 10 fixed mounting is on the left side inner wall of board 1, the one end of water pipe 11 and the suction end fixed connection of water pump 10, the one end that water pipe 11 kept away from water pump 10 extends to water storage chamber 9, outlet pipe 12 fixed mounting is at the discharge end of water pump 10, U type spray tube 13 is through the fixed hoist and mount of gallows in U type case 2, the one end that water pipe 12 kept away from water pump 10 runs through the top of U type case 2 and with U type spray tube 13 fixed connection, a plurality of first atomizer 14 equal fixed mounting is on U type spray tube 13 and be evenly distributed, two horizontal spray tubes 15 are fixed connection respectively on the both ends of U type spray tube 13, a plurality of second atomizer 16 are equidistant fixed mounting on two horizontal spray tubes 15, the vertical spacing size between two horizontal spray tubes 15 is greater than the diameter size of support column 6, water pump 10 is used for pumping in water storage chamber 9, make clear water can follow a plurality of first atomizer 14 and a plurality of second atomizer 16 atomized spray, utilize the water spray from a plurality of first atomizer 14 atomized spray tube and the upper surface of alloy ingot and the water spray tube sprayed from the diameter of a plurality of first atomizer 14 atomized spray tube, can be carried out the water spray cooling strip diameter of cooling strip 5 is smooth and the cooling strip is carried out to the water spray diameter of support column 6 around the water spray diameter between two horizontal spray tube 6, the cooling strip cooling surface cooling strip cooling down is guaranteed to the surface cooling strip cooling down is smooth and is guaranteed to the diameter is guaranteed to be sprayed down.
In this embodiment, a filter screen 17 is fixedly installed in the water storage cavity 9, and the filter screen 17 is used for filtering and purifying water flowing back into the water storage cavity 9.
In this embodiment, the bottom of the machine 1 is provided with the groove 18, the front side and the rear side of the groove 18 are both in an opening structure, the semiconductor refrigerator 19 is fixedly installed on the inner wall of the top of the groove 18, the refrigerating end of the semiconductor refrigerator 19 extends into the water storage cavity 9, and the semiconductor refrigerator 19 is used for cooling water flowing back into the water storage cavity 9, so that the water storage cavity can be recycled.
In this embodiment, offer the clearance mouth 20 that is located filter screen 17 top on the right side inner wall of water storage chamber 9, through screw fixed mounting on the right side outer wall of board 1 have clearance door 21, clearance door 21 and clearance mouth 20 looks adaptation set up clearance mouth 20 and clearance door 21, can conveniently clear up out the impurity of interception filtration on the filter screen 17.
In this embodiment, all fixed mounting has breakwater 22 on the preceding lateral wall of board 1 and on the back lateral wall, and two breakwater 22 are the slope setting, utilize two breakwater 22, can shelter from anterior side opening part and the rear side opening part of conveyer trough 3, avoid the water liquid to flow out, through setting up two breakwater 22 to the incline condition, when guipure conveyer belt 5 drives support column 6 and aluminum alloy ingot loading board 7 and removes, can guarantee that aluminum alloy ingot loading board 7 can not touch breakwater 22.
In this embodiment, it should be noted that the water pump 10 and the semiconductor refrigerator 19 may be purchased in the market, and the water pump 10 and the semiconductor refrigerator 19 are provided with power sources, which are well known in the art, and therefore, the description is not repeated here.
Through the structure, the aluminum alloy ingot smelting cooling water atomization device provided by the utility model can stably carry out linear conveying on the aluminum alloy ingot when in use, can comprehensively and effectively spray water mist for cooling and cooling the aluminum alloy ingot in the process of conveying the aluminum alloy ingot, improves the cooling quality of the aluminum alloy ingot, can recycle the used water liquid after recycling, filtering and purifying and cooling, reduces the waste of water resources, and can pump clear water in the water storage cavity 9 by starting the water pump 10 to operate when in specific operation, so that clear water is atomized and sprayed out from the first atomization spray heads 14 and the second atomization spray heads 16, the aluminum alloy ingot is placed on one aluminum alloy ingot bearing plate 7, the placed aluminum alloy ingot can be stably and linearly conveyed by utilizing the mesh belt conveying belt 5 in the process of conveying the aluminum alloy ingot, because the aluminum alloy ingot has certain dead weight, the aluminum alloy ingot can not shift on the aluminum alloy ingot bearing plate 7, when the aluminum alloy ingot enters the U-shaped box 2 and gradually passes between the U-shaped spray pipe 13 and the two transverse spray pipes 15, the upper surface and the peripheral surface of the aluminum alloy ingot can be sprayed with water mist for cooling by utilizing the water mist sprayed from the plurality of first atomization spray nozzles 14, the lower surface of the aluminum alloy ingot can be sprayed with water mist for cooling by utilizing the water mist sprayed from the plurality of second atomization spray nozzles 16 through the plurality of water permeable holes 8, the aluminum alloy ingot can be further subjected to comprehensive dead-angle-free spray water mist cooling, the comprehensive effectiveness of the aluminum alloy ingot water atomization cooling is ensured, the sprayed redundant water mist can fall back into the water storage cavity 9 through the conveying groove 3 under the dead weight, the water liquid falling back into the water storage cavity 9 can be filtered and purified by utilizing the filter screen 17, the impurity in the water liquid is intercepted in the top of filter screen 17, through opening semiconductor refrigerator 19, can cool down the cooling to the water liquid that falls back to water storage chamber 9 in, and then can realize the purpose to water liquid recovery circulation reuse, after the aluminium alloy ingot that the cooling is good shifts out outside U shaped box 2, can be taken off by the staff.
The aluminum alloy ingot smelting cooling water atomization device provided by the utility model is described in detail. The principles and embodiments of the present utility model have been described herein with reference to specific examples, which are intended to be merely illustrative of the methods of the present utility model and their core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.

Claims (6)

1. The utility model provides a cooling water atomizing device is smelted to aluminum alloy spindle, its characterized in that includes board (1), U shaped box (2), guipure conveyer belt (5), a plurality of support column (6), a plurality of aluminum alloy spindle loading board (7) and water smoke cooling mechanism, U shaped box (2) fixed mounting is in the top of board (1), conveyer trough (3) have been seted up at the top of board (1), the front side and the rear side of conveyer trough (3) are open structure, equidistant rotation installs a plurality of conveying rollers (4) in conveyer trough (3), guipure conveyer belt (5) are around establishing on a plurality of conveyer rollers (4), a plurality of support column (6) equal fixed mounting are in on guipure conveyer belt (5) and are equidistant distribution, a plurality of aluminum alloy spindle loading board (7) respectively fixed mounting support column (6) keep away from the one end of guipure conveyer belt (5), a plurality of holes (8) have been seted up on aluminum alloy spindle loading board (7) on a plurality of holes (8), water storage cavity (9) have been seted up in water storage cavity (9), water storage mechanism (9) are equipped with water storage device.
2. The aluminum alloy ingot smelting cooling water atomization device according to claim 1, wherein: the utility model provides a water smoke cooling mechanism includes water pump (10), water pipe (11), outlet pipe (12), U type spray tube (13), a plurality of first atomizer (14), two horizontal spray tube (15) and a plurality of second atomizer (16), water pump (10) fixed mounting is in on the left side inner wall of board (1), the one end of water pipe (11) with the suction end fixed connection of water pump (10), the one end that water pipe (11) was kept away from to water pump (10) extends to in water storage chamber (9), outlet pipe (12) fixed mounting is in the discharge end of water pump (10), U type spray tube (13) are in through gallows fixed hoist and mount in U type case (2), the one end that water pump (10) was kept away from to outlet pipe (12) runs through the top of U type case (2) and with U type spray tube (13) fixed connection, a plurality of first atomizer (14) equal fixed mounting are in on U type spray tube (13) and are evenly distributed, two horizontal spray tube (15) are respectively fixed connection and are in two horizontal spray tube (15) are in two perpendicular dimensions between the two horizontal spray tube (15) are fixed size.
3. The aluminum alloy ingot smelting cooling water atomization device according to claim 1, wherein: a filter screen (17) is fixedly arranged in the water storage cavity (9).
4. The aluminum alloy ingot smelting cooling water atomization device according to claim 1, wherein: the bottom of board (1) has seted up recess (18), the front side and the rear side of recess (18) are the open structure, fixed mounting has semiconductor refrigerator (19) on the top inner wall of recess (18), the refrigeration end of semiconductor refrigerator (19) extends to in water storage chamber (9).
5. A water atomization device for aluminum alloy ingot melting and cooling according to claim 3, wherein: the cleaning device is characterized in that a cleaning opening (20) positioned above the filter screen (17) is formed in the right inner wall of the water storage cavity (9), a cleaning door (21) is fixedly arranged on the right outer wall of the machine table (1) through screws, and the cleaning door (21) is matched with the cleaning opening (20).
6. The aluminum alloy ingot smelting cooling water atomization device according to claim 1, wherein: the machine is characterized in that a water baffle (22) is fixedly arranged on the front side wall and the rear side wall of the machine table (1), and the two water baffles (22) are obliquely arranged.
CN202322323255.9U 2023-08-29 2023-08-29 Aluminum alloy ingot smelting cooling water atomization device Active CN220602214U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322323255.9U CN220602214U (en) 2023-08-29 2023-08-29 Aluminum alloy ingot smelting cooling water atomization device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322323255.9U CN220602214U (en) 2023-08-29 2023-08-29 Aluminum alloy ingot smelting cooling water atomization device

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Publication Number Publication Date
CN220602214U true CN220602214U (en) 2024-03-15

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CN202322323255.9U Active CN220602214U (en) 2023-08-29 2023-08-29 Aluminum alloy ingot smelting cooling water atomization device

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