CN220602085U - A multi-stage heat recovery and dehumidification heat pump zoned drying system - Google Patents
A multi-stage heat recovery and dehumidification heat pump zoned drying system Download PDFInfo
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- 238000001035 drying Methods 0.000 title claims abstract description 122
- 238000007791 dehumidification Methods 0.000 title claims abstract description 81
- 238000011084 recovery Methods 0.000 title claims description 40
- 230000001172 regenerating effect Effects 0.000 claims abstract description 84
- 238000005192 partition Methods 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims description 52
- 238000013316 zoning Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 18
- 230000018044 dehydration Effects 0.000 abstract description 6
- 238000006297 dehydration reaction Methods 0.000 abstract description 6
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- 238000005516 engineering process Methods 0.000 description 4
- 238000009833 condensation Methods 0.000 description 3
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域Technical field
本实用新型涉及热泵干燥技术领域,特指一种多级回热除湿的热泵分区干燥系统。The utility model relates to the technical field of heat pump drying, in particular to a heat pump zoned drying system with multi-stage heat recovery and dehumidification.
背景技术Background technique
热泵干燥系统所采用的干燥技术在众多干燥技术中,由于具有较高的除湿能力而在干燥除湿领域中被广泛应用。传统的热泵干燥系统通常以单一冷凝器作为高温热源,加热干空气在干燥仓内用于干燥农作物等湿物料;在除湿的过程中,高温干空气的湿度逐渐增大,逐步演变为中温高湿空气,导致中后期空气除湿能力逐渐降低,进而降低除湿效率。Among the many drying technologies, the drying technology used in the heat pump drying system is widely used in the field of drying and dehumidification due to its high dehumidification capacity. Traditional heat pump drying systems usually use a single condenser as a high-temperature heat source. The heated dry air is used in the drying bin to dry crops and other wet materials. During the dehumidification process, the humidity of the high-temperature dry air gradually increases and gradually evolves into medium temperature and high humidity. air, causing the air dehumidification capacity to gradually decrease in the middle and late stages, thereby reducing the dehumidification efficiency.
除湿过程是一个复杂的传热传质过程,温度和湿度是影响除湿的重要因素。在热泵干燥系统中要获得长期高效的除湿能力,必须长时间保持干燥空气处于高温低湿度。但是,利用高温时控器除湿会反过来增加空气的湿度并降低温度,进而抑制除湿过程。The dehumidification process is a complex heat and mass transfer process. Temperature and humidity are important factors affecting dehumidification. To obtain long-term and efficient dehumidification capabilities in a heat pump drying system, the dry air must be kept at high temperature and low humidity for a long time. However, using a high-temperature timer for dehumidification will in turn increase the humidity of the air and lower the temperature, thereby inhibiting the dehumidification process.
实用新型内容Utility model content
本实用新型的发明目的在于:为了解决现有技术中所存在的问题,本实用新型提供了一种多级回热除湿的热泵分区干燥系统。The purpose of the invention is: in order to solve the problems existing in the prior art, the utility model provides a multi-stage heat pump zoned drying system with heat recovery and dehumidification.
为了解决现有技术中所存在的问题,本实用新型采用以下技术方案:In order to solve the problems existing in the prior art, the utility model adopts the following technical solutions:
一种多级回热除湿的热泵分区干燥系统,包括有干燥室,还包括有多级回热除湿系统和热泵分区系统;A multi-stage heat recovery dehumidification heat pump zoning drying system, including a drying chamber, a multi-stage heat recovery dehumidification system and a heat pump zoning system;
所述热泵分区系统包括有多个风机,以及相互连接的压缩机和冷凝器;The heat pump zoning system includes multiple fans, as well as interconnected compressors and condensers;
所述多级回热除湿系统包括有回热除湿器;The multi-stage heat recovery dehumidification system includes a heat recovery dehumidifier;
所述干燥室内分成多个相互独立的气体流动区域,每个所述气体流动区域的前端均配设有所述风机,每个所述区域内均形成对应的气体循环流路;多个所述气体流动区域从上往下设置,上下相邻的两个所述气体流动区域之间设置有所述回热除湿器;The drying chamber is divided into a plurality of mutually independent gas flow areas, the front end of each gas flow area is equipped with the fan, and a corresponding gas circulation flow path is formed in each of the areas; a plurality of the The gas flow area is arranged from top to bottom, and the regenerative dehumidifier is arranged between two adjacent gas flow areas.
所述干燥室的上部设置有湿物料入口,所述干燥室内形成物料输送通道,湿物料通过所述物料输送通道依次输送经过多个所述气体流动区域;A wet material inlet is provided at the upper part of the drying chamber, a material conveying channel is formed in the drying chamber, and the wet material is sequentially transported through a plurality of the gas flow areas through the material conveying channel;
所述热泵分区系统设置在所述干燥室的一侧,所述冷凝器设置在所述物料输送通道的前端。The heat pump partition system is arranged on one side of the drying chamber, and the condenser is arranged at the front end of the material conveying channel.
作为本实用新型多级回热除湿的热泵分区干燥系统的技术方案的一种改进,所述干燥室内包括有多个传送装置和多块分区板,多个传送装置从上往下平行设置,所述干燥室通过多个所述传送装置和多块所述分区板分成多个相互独立的所述气体流动区域。As an improvement of the technical solution of the multi-stage heat recovery and dehumidification heat pump zoned drying system of the present invention, the drying chamber includes multiple conveyors and multiple partition boards, and the multiple conveyors are arranged in parallel from top to bottom, so The drying chamber is divided into a plurality of mutually independent gas flow areas through a plurality of the conveying devices and a plurality of partition plates.
作为本实用新型多级回热除湿的热泵分区干燥系统的技术方案的一种改进,每个所述传送装置包括有至少三个转轴,至少三个转轴并列设置,且相互间存在一定距离,所述传送带环绕覆盖在至少三个所述转轴的外侧;As an improvement of the technical solution of the multi-stage heat recovery dehumidification heat pump zoned drying system of the present invention, each of the transmission devices includes at least three rotating shafts, and the at least three rotating shafts are arranged side by side with a certain distance between them. The conveyor belt surrounds and covers the outside of at least three of the rotating shafts;
所述传送带非绷紧式地设置在至少三个所述转轴的外侧。The conveyor belt is arranged non-tightly on the outside of at least three of the rotating shafts.
作为本实用新型多级回热除湿的热泵分区干燥系统的技术方案的一种改进,所述干燥室内包括有多个所述传送装置,最上层的输送装置的前端设置在所述湿物料入口的下方;As an improvement of the technical solution of the multi-stage heat recovery and dehumidification heat pump zoned drying system of the present invention, the drying chamber includes a plurality of the conveying devices, and the front end of the uppermost conveying device is arranged at the entrance of the wet material. below; below
多个所述输送装置包括有多个奇数层的输送装置和多个偶数层的输送装置,多个奇数层的输送装置;所述奇数层的输送装置的末端置于所述偶数层的输送装置的前端的上方;所述偶数层的输送装置的末端设置在下一个奇数层的输送装置的前端的上方;The plurality of conveying devices includes a plurality of odd-numbered layer conveying devices and a plurality of even-numbered layer conveying devices, a plurality of odd-numbered layer conveying devices; the ends of the odd-numbered layer conveying devices are placed on the even-numbered layer conveying devices. above the front end of the conveyor device of the even-numbered layer; the end of the conveyor device of the even-numbered layer is arranged above the front end of the conveyor device of the next odd-numbered layer;
且所述偶数层的输送装置的前设置有所述分区板,所述分区板的两侧分别与所述偶数层的输送装置以及所述干燥室的内壁相连接。And the partition plate is arranged in front of the even-numbered layer conveying device, and both sides of the partition plate are respectively connected to the even-numbered layer conveying device and the inner wall of the drying chamber.
作为本实用新型多级回热除湿的热泵分区干燥系统的技术方案的一种改进,所述多级回热除湿系统包括有第一回热除湿器和第二回热除湿器;As an improvement of the technical solution of the multi-stage heat recovery dehumidification heat pump zoned drying system of the present invention, the multi-stage heat recovery dehumidification system includes a first heat recovery dehumidifier and a second heat recovery dehumidifier;
所述干燥室内包括有至少五个所述输送装置,所述干燥室内分成三个所述气体流动区域,三个所述气体流动区域分别为第一区域、第二区域和第三区域;The drying chamber includes at least five conveying devices, and the drying chamber is divided into three gas flow areas, and the three gas flow areas are respectively a first area, a second area and a third area;
所述第一区域和所述第二区域之间设置有所述第一回热除湿器;所述第二区域和所述第三区域之间设置有所述第二回热除湿器。The first regenerative dehumidifier is disposed between the first region and the second region; the second regenerative dehumidifier is disposed between the second region and the third region.
作为本实用新型多级回热除湿的热泵分区干燥系统的技术方案的一种改进,每个所述输送装置的上方设置有导流板,所述导流板的倾斜方向与所述气体流动的方向相同。As an improvement of the technical solution of the multi-stage heat recovery and dehumidification heat pump zoned drying system of the present invention, a guide plate is provided above each conveying device, and the inclination direction of the guide plate is in line with the direction of the gas flow. Same direction.
作为本实用新型多级回热除湿的热泵分区干燥系统的技术方案的一种改进,所述回热除湿器为间壁式交叉流换热器。As an improvement of the technical solution of the multi-stage regenerative dehumidification heat pump zoned drying system of the present invention, the regenerative dehumidifier is a partition-type cross-flow heat exchanger.
作为本实用新型多级回热除湿的热泵分区干燥系统的技术方案的一种改进,所述热泵分区系统包括有所述压缩机、所述蒸发器和节流阀;所述冷凝器包括有第一冷凝器和第二冷凝器;所述压缩机通过管道依次与所述第一冷凝器、所述第二冷凝器和所述节流阀相连接,且所述节流阀与所述压缩机相连接。As an improvement of the technical solution of the multi-stage heat recovery dehumidification heat pump zoned drying system of the present invention, the heat pump zoned system includes the compressor, the evaporator and the throttle valve; the condenser includes a third A condenser and a second condenser; the compressor is connected to the first condenser, the second condenser and the throttle valve in sequence through pipelines, and the throttle valve is connected to the compressor connected.
本实用新型的有益效果:Beneficial effects of this utility model:
在本实用新型中,通过多个传送装置和多块分区板,并结合热泵分区系统的第一冷凝器、第二冷凝器和多级回热除湿系统中的第一回热除湿器和第二回热除湿器形成三个干燥区。并通过第一回热除湿器、第二回热除湿器和蒸发器实现干燥除湿过程中的不断脱水的效果,实现了分区干燥的效果,同时实现了通过多级回热除湿结构实现空气除水或脱水;本实用新型通过热泵分区系统和多级回热除湿系统,在除湿过程中持续提高空气温度和降低空气湿度,能够解决除湿过程空气中不断积累的水分和低温问题。In the present utility model, multiple transmission devices and multiple partition boards are used, combined with the first condenser and the second condenser of the heat pump partition system and the first regenerative dehumidifier and the second regenerative dehumidifier in the multi-stage regenerative dehumidification system. The regenerative dehumidifier forms three drying zones. And through the first recuperation dehumidifier, the second recuperation dehumidifier and the evaporator, the effect of continuous dehydration in the drying and dehumidification process is achieved, and the effect of zoned drying is achieved. At the same time, the air is dewatered through the multi-stage recuperation dehumidification structure. Or dehydration; this utility model uses a heat pump zoning system and a multi-stage heat recovery dehumidification system to continuously increase the air temperature and reduce the air humidity during the dehumidification process, and can solve the problem of moisture and low temperature continuously accumulating in the air during the dehumidification process.
附图说明Description of the drawings
图1为本实用新型的结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型中的热泵分区系统的示意图;Figure 2 is a schematic diagram of the heat pump zoning system in the present utility model;
图3为现有技术中的传送带的结构示意图;Figure 3 is a schematic structural diagram of a conveyor belt in the prior art;
图4为本实用新型中的传送带的结构示意图。Figure 4 is a schematic structural diagram of the conveyor belt in the present utility model.
附图标记说明:1-压缩机;2-蒸发器;3-节流阀;4-第一冷凝器;5-第二冷凝器;6-第一风机;7-第二风机;8-第三风机;9-第四风机;10-第一回热除湿器;11-第二回热除湿器;12-第一排水管;13-第二排水管;14-第三排水管;15-过滤网;16-接水盘;17-第一传送带;18-第一气体循环流路;19-第二气体循环流路;20-第三气体循环流路;21-分区板;22-导流板;23-湿物料入口;24-履带式传送带;25–转轴。Explanation of reference signs: 1-compressor; 2-evaporator; 3-throttle valve; 4-first condenser; 5-second condenser; 6-first fan; 7-second fan; 8-th Three fans; 9-the fourth fan; 10-the first regenerative dehumidifier; 11-the second regenerative dehumidifier; 12-the first drainage pipe; 13-the second drainage pipe; 14-the third drainage pipe; 15- Filter; 16-water tray; 17-first conveyor belt; 18-first gas circulation path; 19-second gas circulation path; 20-third gas circulation path; 21-partition plate; 22-guide Flow plate; 23-wet material inlet; 24-crawler conveyor belt; 25-rotating shaft.
具体实施方式Detailed ways
为使本实用新型的发明目的、技术方案和有益效果更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。In order to make the invention purpose, technical solutions and beneficial effects of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the description The embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
如图1和图2所示,一种多级回热除湿的热泵分区干燥系统,包括有干燥室、多级回热除湿系统和热泵分区系统。As shown in Figures 1 and 2, a multi-stage heat recovery dehumidification heat pump zoned drying system includes a drying chamber, a multi-stage heat recovery dehumidification system and a heat pump zone system.
干燥室用于干燥湿物料,且干燥室内分成多个相互独立的区域;热泵分区系统用于为干燥室提供热空气,以及驱动各个区域中的空气流动;多级回热除湿系统用于实现在多个相互独立的区域中的气体流动,并实现分区除湿的效果,三者相互配合,结合现有技术中所存在的热泵干燥系统除湿效果差的问题。The drying room is used to dry wet materials, and the drying room is divided into multiple independent areas; the heat pump zoning system is used to provide hot air to the drying room and drive the air flow in each area; the multi-stage heat recovery dehumidification system is used to achieve The gas flows in multiple independent areas and achieves the effect of zoned dehumidification. The three cooperate with each other and combine the problem of poor dehumidification effect of the heat pump drying system existing in the existing technology.
在本实用新型中,热泵分区系统包括有多个风机、压缩机1和冷凝器,其中压缩机1和冷凝器相互连接。多级回热除湿系统包括有回热除湿器。干燥室内分成多个相互独立的气体流动区域,每个气体流动区域的前端均配设有风机,在每个区域内形成对应的气体循环流路;多个气体流动区域从上往下设置,上下相邻的两个气体流动区域之间设置有回热除湿器。In the present utility model, the heat pump zone system includes multiple fans, compressors 1 and condensers, where the compressors 1 and the condensers are connected to each other. The multi-stage heat recovery dehumidification system includes a heat recovery dehumidifier. The drying chamber is divided into multiple independent gas flow areas. The front end of each gas flow area is equipped with a fan to form a corresponding gas circulation path in each area; multiple gas flow areas are arranged from top to bottom, with upper and lower A recuperative dehumidifier is provided between two adjacent gas flow areas.
干燥室的上部设置有湿物料入口23,干燥室内形成物料输送通道,湿物料通过物料输送通道依次输送经过多个气体流动通道;热泵分区系统设置在干燥室的一侧,冷凝器设置在物料输送通道的前端。The upper part of the drying chamber is provided with a wet material inlet 23, and a material conveying channel is formed in the drying chamber. The wet material is sequentially transported through multiple gas flow channels through the material conveying channel; the heat pump partition system is arranged on one side of the drying chamber, and the condenser is arranged on the material conveying channel. The front end of the channel.
优选的,回热除湿器为间壁式交叉流换热器。Preferably, the recuperative dehumidifier is a dividing wall cross-flow heat exchanger.
进一步的,热泵分区系统包括有压缩机1、蒸发器2和节流阀3;冷凝器包括有第一冷凝器4和第二冷凝器5;压缩机1通过管道依次与第一冷凝器4、第二冷凝器5和节流阀3相连接,且节流阀3与压缩机1相连接。Further, the heat pump zone system includes a compressor 1, an evaporator 2 and a throttle valve 3; the condenser includes a first condenser 4 and a second condenser 5; the compressor 1 is connected to the first condenser 4 and the first condenser 4 through pipelines. The second condenser 5 is connected to the throttle valve 3 , and the throttle valve 3 is connected to the compressor 1 .
在本实用新型一些实施方式中,干燥室内包括有多个传送装置和多块分区板21,多个传送装置从上往下平行设置,干燥室通过多个传送装置和多块分区板21分成多个相互独立的气体流动区域。In some embodiments of the present invention, the drying chamber includes multiple conveying devices and multiple partitioning plates 21. The multiple conveying devices are arranged in parallel from top to bottom. The drying chamber is divided into multiple conveying devices and multiple partitioning plates 21. independent gas flow areas.
进一步的,每个输送装置的上方设置有导流板22,导流板22的倾斜方向与气体流动的方向相同。Furthermore, a guide plate 22 is provided above each conveying device, and the inclination direction of the guide plate 22 is the same as the direction of gas flow.
在本实用新型一些实施方式中,每个传送装置包括有至少两个转轴25,至少两个转轴25的外侧设置有传送带,传送带环绕覆盖设置在多个转轴25的外侧。即,每个传送装置均为履带式传送带24,且每个履带式传送带24非紧绷式地设置在至少两个转轴25的外侧。In some embodiments of the present invention, each conveyor device includes at least two rotating shafts 25 , and conveyor belts are provided on the outsides of at least two rotating shafts 25 . The conveyor belts are arranged around and covering the outsides of multiple rotating shafts 25 . That is, each conveying device is a crawler conveyor belt 24 , and each crawler conveyor belt 24 is non-tightly arranged outside at least two rotating shafts 25 .
在本实用新型一些实施方式中,干燥室内包括有多个传送装置,最上层的输送装置的前端设置在湿物料入口23的下方;多个输送装置包括有多个奇数层的输送装置和多个偶数层的输送装置,多个奇数层的输送装置;奇数层的输送装置的末端置于偶数层的输送装置的前端的上方;偶数层的输送装置的末端设置在下一个奇数层的输送装置的前端的上方;且偶数层的输送装置的末端设置有分区板21,分区板21的两侧分别与偶数层的输送装置以及干燥室的内壁相连接。In some embodiments of the present invention, the drying chamber includes multiple conveying devices, and the front end of the uppermost conveying device is disposed below the wet material inlet 23; the multiple conveying devices include multiple odd-numbered conveying devices and multiple conveying devices. Even-numbered layer conveyor devices, multiple odd-numbered layer conveyor devices; the end of the odd-numbered layer conveyor device is placed above the front end of the even-numbered layer conveyor device; the end of the even-numbered layer conveyor device is set at the front end of the next odd-numbered layer conveyor device above; and the end of the even-numbered layer conveying device is provided with a partition plate 21, and both sides of the partition plate 21 are respectively connected to the even-numbered layer conveying device and the inner wall of the drying chamber.
在本实用新型一些实施方式中,多级回热除湿系统包括有第一回热除湿器10和第二回热除湿器11;干燥室内包括有至少五个输送装置,干燥室内分成三个气体流动区域,三个气体流动区域分别为第一区域、第二区域和第三区域;第一区域和第二区域之间设置有第一回热除湿器10;第二区域和第三区域之间设置有第二回热除湿器11。In some embodiments of the present invention, the multi-stage regenerative dehumidification system includes a first regenerative dehumidifier 10 and a second regenerative dehumidifier 11; the drying chamber includes at least five conveying devices, and the drying chamber is divided into three gas flows. area, the three gas flow areas are the first area, the second area and the third area respectively; the first regenerative dehumidifier 10 is provided between the first area and the second area; the first regenerative dehumidifier 10 is provided between the second area and the third area. There is a second heat dehumidifier 11.
作为本实用新型的一个实施例,现结合图1至图4对本实用新型进行详细说明。As an embodiment of the present utility model, the present utility model will be described in detail with reference to FIGS. 1 to 4 .
热泵分区系统包括有压缩机1、蒸发器2、节流阀3、冷凝器和多个风机,其中冷凝器包括有第一冷凝器4和第二冷凝器5,第一冷凝器4和第二冷凝器5相比,第一冷凝器4为高温冷凝器,第二冷凝器5低温冷凝器。The heat pump zone system includes a compressor 1, an evaporator 2, a throttle valve 3, a condenser and multiple fans. The condenser includes a first condenser 4 and a second condenser 5, and the first condenser 4 and the second Compared with the condenser 5, the first condenser 4 is a high-temperature condenser, and the second condenser 5 is a low-temperature condenser.
多级回热除湿系统包括有回热除湿器,其中,回热除湿器包括有第一回热除湿器10和第二回热除湿器11。第一回热除湿器10和第二回热除湿器11相比,第一回热除湿器10为高温级回热除湿器,第二回热除湿器11为低温级回热除湿器。The multi-stage regenerative dehumidification system includes a regenerative dehumidifier, wherein the regenerative dehumidifier includes a first regenerative dehumidifier 10 and a second regenerative dehumidifier 11 . Compared with the first regenerative dehumidifier 10 and the second regenerative dehumidifier 11, the first regenerative dehumidifier 10 is a high-temperature regenerative dehumidifier, and the second regenerative dehumidifier 11 is a low-temperature regenerative dehumidifier.
在干燥室中,五个传送装置和多块分区板21把干燥室内的气体流动的空间形成三个气体流动区域,三个气体流动区域在干燥室内从上往下设置,且三个气体流动区域相互独立。三个气体流动区域分别为第一区域、第二区域和第三区域,第一区域和第二区域之间设置有第一回热除湿器10和第二回热除湿器11。热泵分区系统包括有三个风机,三个风机为第一风机6、第二风机7和第三风机8,第一风机6、第二风机7和第三风机8分别对应设置在第一区域、第二区域和第三区域的前端。In the drying chamber, five conveying devices and multiple partition boards 21 form the gas flow space in the drying chamber into three gas flow areas. The three gas flow areas are arranged from top to bottom in the drying chamber, and the three gas flow areas Independent. The three gas flow areas are respectively the first area, the second area and the third area. A first regenerative dehumidifier 10 and a second regenerative dehumidifier 11 are provided between the first area and the second area. The heat pump zoning system includes three fans. The three fans are a first fan 6, a second fan 7 and a third fan 8. The first fan 6, the second fan 7 and the third fan 8 are respectively arranged in the first area and the third area. The front end of the second and third areas.
如图1所示,热泵分区系统设置在干燥室的一侧,压缩机1、蒸发器2、第一冷凝器4、第二冷凝器5和节流阀3通过管道相连接,且节流阀3还与上述的压缩机1相连接。管道为中空的金属管道,优选为中空的铜管,保证了其导热的效果。在管道内冲注着热泵工质。As shown in Figure 1, the heat pump partition system is installed on one side of the drying room. The compressor 1, evaporator 2, first condenser 4, second condenser 5 and throttle valve 3 are connected through pipelines, and the throttle valve 3 is also connected to the above-mentioned compressor 1. The pipe is a hollow metal pipe, preferably a hollow copper pipe, to ensure its heat conduction effect. The heat pump working fluid is injected into the pipe.
多热回热除湿系统包括有第一回热除湿器10和第二回热除湿器11。The multi-heat regenerative dehumidification system includes a first regenerative dehumidifier 10 and a second regenerative dehumidifier 11 .
干燥室的上部设置有湿物料入口23,以便于湿物料进入到干燥室内。The upper part of the drying chamber is provided with a wet material inlet 23 to facilitate wet materials entering the drying chamber.
干燥室内从上往下设置有五个传送装置,五个传送装置层式设置,每个传送装置均沿干燥室的长度方向设置,最上层的输送装置的前端设置有上述的第一冷凝器4,且湿物料入口23设置在最上层的输送装置的上方。There are five conveying devices arranged in the drying chamber from top to bottom. The five conveying devices are arranged in layers. Each conveying device is arranged along the length direction of the drying chamber. The front end of the uppermost conveying device is equipped with the above-mentioned first condenser 4. , and the wet material inlet 23 is arranged above the uppermost conveying device.
多个输送装置包括有多个奇数层的输送装置和多个偶数层的输送装置,多个奇数层的输送装置;奇数层的输送装置的末端置于偶数层的输送装置的前端的上方;偶数层的输送装置的末端设置在下一个奇数层的输送装置的前端的上方;且偶数层的输送装置的末端设置有分区板21,分区板21的两侧分别与偶数层的输送装置以及干燥室的内壁相连接。其中输送装置用于实现湿物料的传送的效果。The plurality of conveying devices includes a plurality of odd-numbered layer conveying devices and a plurality of even-numbered layer conveying devices, the plurality of odd-numbered layer conveying devices; the end of the odd-numbered layer conveying device is placed above the front end of the even-numbered layer conveying device; the even-numbered layer The end of the conveying device of the next odd-numbered layer is arranged above the front end of the conveying device of the next odd-numbered layer; and the end of the conveying device of the even-numbered layer is provided with a partition plate 21, and both sides of the partition plate 21 are respectively connected with the conveying device of the even-numbered layer and the drying chamber. The inner walls are connected. The conveying device is used to achieve the effect of conveying wet materials.
为了优化本实用新型的结构,压缩机1设置在最下部,压缩机1设置在第一冷凝器4一侧的下方,第二冷凝器5设置在第一冷凝器4另一侧的下方,第二冷凝器5的下方设置有蒸发器2,且蒸发器2和第二冷凝器5之间设置有节流阀3,压缩机1设置在压缩机1的后方。In order to optimize the structure of the present utility model, the compressor 1 is arranged at the bottom, the compressor 1 is arranged below one side of the first condenser 4, the second condenser 5 is arranged below the other side of the first condenser 4, and the An evaporator 2 is provided below the second condenser 5 , and a throttle valve 3 is provided between the evaporator 2 and the second condenser 5 . The compressor 1 is provided behind the compressor 1 .
结合实施例来说,五个传送装置包括有从上往下依次设置的第一输送装置、第二输送装置、第三输送装置、第四输送装置和第五输送装置。第一输送装置、第三输送装置和第五输送装置为奇数层的输送装置,第二输送装置和第四输送装置为偶数层的输送装置。第二输送装置和第四输送装置的前端设置有上述的分区板21,分区板21的两侧分别与偶数层的输送装置和干燥室的内侧壁相连接。According to the embodiment, the five conveying devices include a first conveying device, a second conveying device, a third conveying device, a fourth conveying device and a fifth conveying device arranged in sequence from top to bottom. The first conveying device, the third conveying device and the fifth conveying device are conveying devices of odd-numbered layers, and the second conveying device and the fourth conveying device are conveying devices of even-numbered layers. The front ends of the second conveying device and the fourth conveying device are provided with the above-mentioned partition plate 21, and both sides of the partition plate 21 are respectively connected to the even-numbered layer conveying devices and the inner walls of the drying chamber.
即,当物料从湿物料入口23进入到干燥室后,在干燥室内所新城的物料输送通道进行输送。其中,湿物料顺着第一输送装置,从第一输送装置的前端输送至第一输送装置的后端,进而掉落到第二输送装置的前端处,然后随着第二输送装置的运行,到达第二输送装置的末端,在第二输送装置的末端掉落到第三输送装置的前端上;如此类推。That is, after the material enters the drying chamber from the wet material inlet 23, it is transported through the new material conveying channel in the drying chamber. Among them, the wet material is transported along the first conveying device from the front end of the first conveying device to the rear end of the first conveying device, and then falls to the front end of the second conveying device, and then as the second conveying device operates, Reaching the end of the second conveyor, drop to the front end of the third conveyor at the end of the second conveyor; and so on.
其中,第二输送装置和第四输送装置的前端设置有分区板21,通过第二输送装置和其对应的分区板21,以及,第四输送装置及其对应的分区板21,干燥室内形成至少三个相互独立的区域,分别为第一区域、第二区域和第三区域,第一区域、第二区域和第三区域内均对应设置有第一气体循环流路18、第二气体循环流路19和第三气体循环流路20。Among them, the front ends of the second conveying device and the fourth conveying device are provided with partition plates 21. Through the second conveying device and its corresponding partition plate 21, and the fourth conveying device and its corresponding partition plate 21, at least one is formed in the drying chamber. Three mutually independent areas are respectively the first area, the second area and the third area. The first area, the second area and the third area are each provided with a first gas circulation flow path 18 and a second gas circulation flow path. path 19 and the third gas circulation path 20.
第一气体循环流路18、第二气体循环流路19和第三气体循环流路20的流动路径如图1所示,第一气体循环流路18中的气体在第一风机6的作用下,流动经过第一冷凝器4,然后绕行经过第一输送装置,并进入到第一回热除湿中,重新经过第一冷凝器4;第二气体循环流路19的气体在第二风机7的作用下,流动经过第一回热除湿器10,并绕行经过第三输送装置,然后进入到第二回热除湿器11,并回到第一回热除湿器10中。第三气体循环流路20的气体在第三风机8的作用下,经过第二回热除湿器11,并绕行经过第五输送装置,然后经过第二冷凝器5,并回到第二回热除湿器11中。The flow paths of the first gas circulation channel 18 , the second gas circulation channel 19 and the third gas circulation channel 20 are as shown in FIG. 1 . The gas in the first gas circulation channel 18 is blown by the first fan 6 , flows through the first condenser 4, then bypasses the first conveying device, enters the first regenerative dehumidification, and passes through the first condenser 4 again; the gas in the second gas circulation path 19 is circulated in the second fan 7 Under the action of , the flow passes through the first regenerative dehumidifier 10 , and bypasses the third conveying device, then enters the second regenerative dehumidifier 11 , and returns to the first regenerative dehumidifier 10 . Under the action of the third fan 8, the gas in the third gas circulation path 20 passes through the second regenerative dehumidifier 11, bypasses the fifth conveying device, then passes through the second condenser 5, and returns to the second recuperation device. Thermal Dehumidifier 11.
由于第一回热除湿器10和第二回热除湿器11为间壁式交叉换流器,能够实现两股气流进行换热且相互混合。Since the first regenerative dehumidifier 10 and the second regenerative dehumidifier 11 are partition-type cross-converters, the two air flows can exchange heat and mix with each other.
故在本实用新型中,由于干燥室内形成三个相互独立的区域,每个区域内均对应形成气体循环流路;在使用的时候,搭配冷凝器和回热除湿器使用,实现了多级回热除湿的分区干燥效果,这样,可避免了现有技术中所存在的利用高温时控器除湿会反过来增加空气的湿度并降低温度,进而抑制除湿过程的问题。Therefore, in the present utility model, three mutually independent areas are formed in the drying chamber, and a gas circulation flow path is formed in each area; when used, it is used with a condenser and a heat recovery dehumidifier to achieve multi-stage recirculation. The zonal drying effect of thermal dehumidification can avoid the problem in the existing technology that using a high-temperature timer to dehumidify will in turn increase the humidity of the air and lower the temperature, thereby inhibiting the dehumidification process.
详细地说,第一气体循环流路18、第二气体循环流路19和第三气体循环流路20中的气体温度相比,第一气体循环流路18的温度最高,第二气体循环流路19的温度次之,第三气体循环流路20中的气体的温度最低。故第一气体循环流路18中的气体所流经的轨迹为高温干燥段,第二气体循环流路19中的气体所流经的轨迹为中温干燥段,第三气体循环流路20中的气体所流经的轨迹为低温干燥段。第一冷凝器4和第一风机6为高温干燥段的第一气体循环流路18提供高温空气;第二冷凝器5和第三风机8为低温干燥段的第三气体循环流路20提供高温空气。第一气体循环流路18、第二气体循环流路19和第三气体循环流路20的流向如图1所示。In detail, compared with the gas temperatures in the first gas circulation channel 18 , the second gas circulation channel 19 and the third gas circulation channel 20 , the temperature of the first gas circulation channel 18 is the highest, and the temperature of the second gas circulation channel is the highest. The temperature of the path 19 is second, and the temperature of the gas in the third gas circulation path 20 is the lowest. Therefore, the trajectory that the gas in the first gas circulation channel 18 flows through is the high-temperature drying section, the trajectory that the gas in the second gas circulation channel 19 flows through is the medium-temperature drying section, and the trajectory in the third gas circulation channel 20 The path the gas flows through is the low-temperature drying section. The first condenser 4 and the first fan 6 provide high-temperature air for the first gas circulation path 18 of the high-temperature drying section; the second condenser 5 and the third fan 8 provide high-temperature air for the third gas circulation path 20 of the low-temperature drying section. Air. The flow directions of the first gas circulation channel 18 , the second gas circulation channel 19 and the third gas circulation channel 20 are as shown in FIG. 1 .
通过输送装置和分区板21把干燥室内分成高温干燥段、中温干燥段和低温干燥段,实现在不同干燥段中的空气的干燥效果。The drying chamber is divided into a high-temperature drying section, a medium-temperature drying section and a low-temperature drying section through the conveying device and the partition plate 21 to achieve the drying effect of the air in different drying sections.
用于热泵分区系统中的干燥热源,第一冷凝器4和第二冷凝器5分别对应高温干燥段和低温干燥段,而中温干燥段的干燥热源,来源于第一回热除湿器10回收来自高温干燥段中的第一气体循环流路18中的气体的余热,余热加热第二气体循环流路19中的空气,实现能量转移,并脱水除湿的效果。Used as the drying heat source in the heat pump zoning system, the first condenser 4 and the second condenser 5 correspond to the high-temperature drying section and the low-temperature drying section respectively, and the drying heat source of the medium-temperature drying section comes from the first heat recovery dehumidifier 10. The residual heat of the gas in the first gas circulation channel 18 in the high-temperature drying section heats the air in the second gas circulation channel 19 to achieve energy transfer and dehydration and dehumidification effects.
即在本实用新型中,通过多个传送装置和多块分区板21,并结合热泵分区系统的第一冷凝器4、第二冷凝器5和多级回热除湿系统中的第一回热除湿器10和第二回热除湿器11形成三个干燥区。并通过第一回热除湿器10、第二回热除湿器11和蒸发器2实现干燥除湿过程中的不断脱水的效果。That is, in the present utility model, through multiple transmission devices and multiple partition boards 21, combined with the first condenser 4, the second condenser 5 of the heat pump partition system and the first heat recovery dehumidification in the multi-stage heat recovery dehumidification system The dehumidifier 10 and the second regenerative dehumidifier 11 form three drying zones. And through the first regenerative dehumidifier 10, the second regenerative dehumidifier 11 and the evaporator 2, the effect of continuous dehydration in the drying and dehumidification process is achieved.
在第一回热除湿器10进行除湿的过程中,第一回热除湿器10的高温侧相对高温的湿空气,被来自其低温侧相对低温的干空气冷却。高温湿空气则被冷却到露点温度,从而实现冷凝除湿。During the dehumidification process of the first regenerative dehumidifier 10, the relatively high-temperature moist air on the high-temperature side of the first regenerative dehumidifier 10 is cooled by the relatively low-temperature dry air from the low-temperature side of the first regenerative dehumidifier 10. The high temperature and humid air is cooled to the dew point temperature, thereby achieving condensation dehumidification.
在第二回热除湿器11进行除湿的过程中,第二回热除湿器11的高温侧的低温湿空气,相对于低温侧干空气的温度要高得多。因为低温侧的低温干空气来自于低温蒸发器2,使其拥有更低的温度,所以在第二回热除湿器11的高温侧的低温湿空气会被冷却,从而实现冷凝除湿。During the dehumidification process of the second regenerative dehumidifier 11, the temperature of the low-temperature humid air on the high-temperature side of the second regenerative dehumidifier 11 is much higher than the temperature of the dry air on the low-temperature side. Because the low-temperature dry air on the low-temperature side comes from the low-temperature evaporator 2, making it have a lower temperature, the low-temperature humid air on the high-temperature side of the second regenerative dehumidifier 11 will be cooled, thereby achieving condensation dehumidification.
在蒸发器2进行除湿的过程中,利用热泵分区系统中的蒸发器2的低温特性,可以有效地将在低温干燥段热质交换的低温湿空气中的水蒸气冷凝成液态水,从而实现进一步除湿。During the dehumidification process of the evaporator 2, the low-temperature characteristics of the evaporator 2 in the heat pump zone system can be used to effectively condense the water vapor in the low-temperature humid air exchanged in the low-temperature drying section into liquid water, thereby achieving further Dehumidify.
其中,第一冷凝器4和第二冷凝器5是根据冷凝器工质处于不同状态进行区分。高温工质蒸汽主要存在于第一冷凝器4,而高温的蒸汽混合或液态工质主要存在第二冷凝器5中。Among them, the first condenser 4 and the second condenser 5 are distinguished according to the different states of the condenser working fluid. High-temperature working fluid steam mainly exists in the first condenser 4 , while high-temperature steam mixture or liquid working fluid mainly exists in the second condenser 5 .
为了减少本实用新型的占用空间,本实用新型多级回热除湿的热泵分区干燥系统优化其各部件的位置。In order to reduce the space occupied by the utility model, the multi-stage heat recovery and dehumidification heat pump zoned drying system of the utility model optimizes the position of each component.
第一回热除湿器10设置在第一冷凝器4的正下方,第一回热除湿器10用于第一气体循环流路18中的气体和第二气体循环流路19中的气体进行热交换并除湿。并且在第一回热除湿器10的底部设置有第一排水管12,用于排出第一回热除湿器10中的冷凝水。The first regenerative dehumidifier 10 is disposed directly below the first condenser 4. The first regenerative dehumidifier 10 is used to heat the gas in the first gas circulation flow path 18 and the gas in the second gas circulation flow path 19. Exchange and dehumidify. And a first drainage pipe 12 is provided at the bottom of the first regenerative dehumidifier 10 for draining the condensed water in the first regenerative dehumidifier 10 .
第二回热除湿器11设置在第一回热除湿器10的下方,第二回热除湿器11的低温侧出口设有第二冷凝器5和第三风机8,在第二冷凝器5和第三风机8的作用下,可以实现加热低温干空气的效果。并且在第二回热除湿器11的底部设置有第二排水管13,用于排出第二回热除湿器11中的冷凝水。The second regenerative dehumidifier 11 is arranged below the first regenerative dehumidifier 10. The low-temperature side outlet of the second regenerative dehumidifier 11 is provided with a second condenser 5 and a third fan 8. Between the second condenser 5 and Under the action of the third fan 8, the effect of heating low-temperature dry air can be achieved. And a second drainage pipe 13 is provided at the bottom of the second regenerative dehumidifier 11 for draining the condensed water in the second regenerative dehumidifier 11 .
蒸发器2设置在第二回热除湿器11的下方,蒸发器2用于低温除湿,去除第三气体循环流路20中的空气水分。在蒸发器2的入口处设置有第四风机9,第四风机9的前方设置有过滤网15,通过过滤网15过滤灰尘,用于防止灰尘进入到蒸发器2中,避免了降低除湿和换热效率的情况出现。The evaporator 2 is disposed below the second regenerative dehumidifier 11 . The evaporator 2 is used for low-temperature dehumidification and removes air moisture in the third gas circulation flow path 20 . A fourth fan 9 is provided at the entrance of the evaporator 2. A filter 15 is provided in front of the fourth fan 9. Dust is filtered through the filter 15 to prevent dust from entering the evaporator 2 and avoid reducing dehumidification and replacement. Thermal efficiency situation arises.
蒸发器2的下方设置有接水盘16,接水的底部设置有第三排水管14,接水盘16用于收集蒸发器2在运行过程中所产生的液体,并可通过第三排水管14排走接水盘16中的液体。A water receiving pan 16 is provided below the evaporator 2, and a third drainage pipe 14 is provided at the bottom of the water receiving pan. The water receiving pan 16 is used to collect liquid generated by the evaporator 2 during operation, and can pass through the third drainage pipe 14Drain the liquid in the drain pan 16.
如图3所示,现有技术中的传送带17均绷紧地设置在转轴25的外侧,在输送物料的时候,物料平稳地在传送带17上进行输送。而在本实用新型中,如图4所示,每个传送装置包括有至少三个转轴25,至少三个转轴25并列设置,且相互间存在一定距离,履带式传送带24绕覆盖在至少三个转轴25的外侧;履带式传送带24非绷紧式地设置在至少三个转轴25的外侧。由于传送装置为松弛的履带式传送带24,可以通过履带式传送带24的形变使湿物料进行翻边,让高温空气更容易送入到湿物料内层中,加快除湿,提高除湿效率。As shown in FIG. 3 , the conveyor belt 17 in the prior art is tightly arranged on the outside of the rotating shaft 25 . When materials are transported, the materials are smoothly transported on the conveyor belt 17 . In the present utility model, as shown in Figure 4, each conveyor device includes at least three rotating shafts 25. The at least three rotating shafts 25 are arranged side by side with a certain distance between them. The crawler conveyor belt 24 is wrapped around at least three rotating shafts 25. The outside of the rotating shaft 25; the crawler conveyor belt 24 is arranged non-tightly on the outside of at least three rotating shafts 25. Since the conveying device is a loose crawler conveyor belt 24, the wet material can be flanged through the deformation of the crawler conveyor belt 24, making it easier for high-temperature air to be sent into the inner layer of the wet material, speeding up dehumidification and improving dehumidification efficiency.
详细地说,若图4所示,传送装置包括有至少三个转轴25,至少三个转轴25并列设置,且相互间存在一定距离,外侧的两个转轴25用于履带式传送带24的转向,置于那两个转轴25之间的至少一个转轴25的两个外侧与履带式传送带24相接触,实现接触并传送物料的效果;同时,在本实用新型中,当通过履带式传送带24传输物料时,由于在外侧的两个转轴25之间还设置有至少一个转轴25,且履带式传送带24非绷紧地设置,可以使相邻的两个转轴25之间的履带式传送带24向下凹进,当物料持续传送时,置于中部的转轴25会相对履带式传送带24凸出,进而使物料翻边,和/或,物料经过滚轴时突起,发生龟裂,即将物料内层翻出来了,让高温空气更容易送入到湿物料内层中,加快除湿,提高除湿效率。In detail, as shown in Figure 4, the transmission device includes at least three rotating shafts 25. The at least three rotating shafts 25 are arranged side by side with a certain distance from each other. The two outer rotating shafts 25 are used for steering the crawler conveyor belt 24. The two outer sides of at least one rotating shaft 25 placed between the two rotating shafts 25 are in contact with the crawler conveyor belt 24 to achieve the effect of contacting and transmitting materials; at the same time, in the present utility model, when the material is transmitted through the crawler conveyor belt 24 At this time, since there is at least one rotating shaft 25 between the two outer rotating shafts 25 and the crawler conveyor belt 24 is arranged non-tightly, the crawler conveyor belt 24 between the two adjacent rotating shafts 25 can be made concave downwards. When the material continues to be conveyed, the rotating shaft 25 placed in the middle will protrude relative to the crawler conveyor belt 24, thereby flanging the material, and/or the material will protrude and crack when passing through the roller, that is, the inner layer of the material will be turned out. It makes it easier for high-temperature air to be sent into the inner layer of wet materials, speeding up dehumidification and improving dehumidification efficiency.
更进一步的,每个输送装置的上方设置有导流板22,导流板22的倾斜方向与气体流动的方向相同,通过导流板22导流空气的流动方向,将空气直接导流到湿物料表面,使空气更容易与物料相接触,更好地实现干燥的效果。Furthermore, a guide plate 22 is provided above each conveying device. The inclination direction of the guide plate 22 is the same as the direction of gas flow. The guide plate 22 guides the flow direction of the air and guides the air directly to the wet room. The surface of the material makes it easier for the air to contact the material and better achieves the drying effect.
本实用新型在干燥的时候,热泵分区系统中的管道充注热泵工质,当压缩机1启动时,热泵工质被压缩机1压缩成高温工质蒸汽,并输送到第一冷凝器4中,第一气体循环流路18中的气体在第一风机6的驱动下,与第一冷凝器4中的高温工质蒸汽进行换热,第一气体循环流路18中的气体被加热成高温干空气。When the utility model is drying, the pipes in the heat pump partition system are filled with heat pump working fluid. When the compressor 1 starts, the heat pump working fluid is compressed by the compressor 1 into high-temperature working fluid vapor and transported to the first condenser 4 , the gas in the first gas circulation channel 18 is driven by the first fan 6 to exchange heat with the high-temperature working fluid steam in the first condenser 4, and the gas in the first gas circulation channel 18 is heated to a high temperature. dry air.
此时,高温工质被冷却成略微低温的气液混合或液态工质,并输送至第二冷凝器5中,并用于加热第三气体循环流路20中的空气。此时,原高温工质被冷却成具有过冷度的工质,即制冷工质。At this time, the high-temperature working fluid is cooled into a slightly low-temperature gas-liquid mixture or liquid working fluid, and is transported to the second condenser 5 and used to heat the air in the third gas circulation channel 20 . At this time, the original high-temperature working fluid is cooled into a working fluid with a degree of subcooling, that is, a refrigeration working fluid.
制冷工质被节流阀3节流,产生低温低压的气液混合工质流入到蒸发器2中,用于冷却第三气体循环流路20中的空气,并实现冷凝除湿的效果。The refrigerant working fluid is throttled by the throttle valve 3, and the gas-liquid mixed working fluid generated at low temperature and low pressure flows into the evaporator 2, and is used to cool the air in the third gas circulation flow path 20 and achieve the effect of condensation and dehumidification.
在高温干燥段中,第一气体循环流路18中的空气经过第一冷凝器4进行换热,该空气被加热成高温干空气,在第一风机6的驱动下输送到第一输送装置中,并在导流板22的作用下下降,使高温干空气吹向湿物料的表面。同时,通过包括有非绷紧式的履带式传送带24,使湿物料翻边,结合导流板22的作用,使高温干空气更容易深入到湿物料内层,从而提高了除湿效率。In the high-temperature drying section, the air in the first gas circulation path 18 undergoes heat exchange through the first condenser 4. The air is heated into high-temperature dry air and is transported to the first conveying device driven by the first fan 6. , and descends under the action of the guide plate 22, so that high-temperature dry air blows to the surface of the wet material. At the same time, by including a non-tight crawler conveyor belt 24, the wet material is flanged, and combined with the function of the deflector 22, the high-temperature dry air can more easily penetrate into the inner layer of the wet material, thereby improving the dehumidification efficiency.
第一气体循环流路18中的高温干空气在高温干燥段中与湿物料换热之后,变成了高温高湿空气,高温的湿空气经过第一回热除湿器10的高温侧,与第一回热除湿器10的低温侧的低温干空气进行换热。After the high-temperature dry air in the first gas circulation path 18 exchanges heat with the wet material in the high-temperature drying section, it becomes high-temperature and high-humidity air. The high-temperature humid air passes through the high-temperature side of the first regenerative dehumidifier 10 and interacts with the third The low-temperature dry air on the low-temperature side of the primary reheating dehumidifier 10 performs heat exchange.
由于第一回热除湿器10能实现两股空气进行换热且相互不混合,在第一回热除湿器10的作用下,在其高温侧的第一气体循环流路18的高温湿空气携带的热量,会传递给第二气体循环流路19中的低温干空气。进而第二气体循环流路19的低温干空气被加热成高温干空气,在第二风机7的驱动下用于中温干燥段的干燥。然而,在第一回热除湿器10的高温侧的高温湿空气则被冷却成低温空气,且低温空气中的水蒸汽会被冷凝成液态水,通过第一排水管12排走。此时,第一气体循环流路18中的空气经过第一回热除湿器10,会在热泵分区系统的作用下,再次流动回到第一冷凝器4。Since the first regenerative dehumidifier 10 can realize heat exchange between the two streams of air without mixing with each other, under the action of the first regenerative dehumidifier 10, the high-temperature humid air in the first gas circulation path 18 on the high-temperature side is carried The heat will be transferred to the low-temperature dry air in the second gas circulation path 19. Furthermore, the low-temperature dry air in the second gas circulation path 19 is heated into high-temperature dry air, and is used for drying in the medium-temperature drying section driven by the second fan 7 . However, the high-temperature humid air on the high-temperature side of the first regenerative dehumidifier 10 is cooled into low-temperature air, and the water vapor in the low-temperature air is condensed into liquid water and drained away through the first drain pipe 12 . At this time, the air in the first gas circulation path 18 passes through the first recuperative dehumidifier 10 and flows back to the first condenser 4 again under the action of the heat pump zoning system.
高温干空气在第二风机7的驱动下用于中温干燥段的干燥,此高温干空气相应为第二气体循环流路19中的空气。高温干空气在第二风机7的驱动下,并在导流板22和履带式传送带24的作用下,进行高效热质交换,从而实现高效除湿的效果。中温干燥段的湿物料会被干燥为低含水量的湿物料。The high-temperature dry air is used for drying in the medium-temperature drying section driven by the second fan 7 , and this high-temperature dry air corresponds to the air in the second gas circulation path 19 . The high-temperature dry air is driven by the second fan 7 and under the action of the deflector 22 and the crawler conveyor belt 24 to perform efficient heat and mass exchange, thereby achieving an efficient dehumidification effect. The wet materials in the medium temperature drying section will be dried into wet materials with low moisture content.
第二气体循环流路19中的高温干空气,在中温干燥段中与湿物料进行热质交换后变成低温湿空气,并流入到第二回热除湿器11的高温侧。The high-temperature dry air in the second gas circulation path 19 undergoes heat and mass exchange with the wet material in the medium-temperature drying section and becomes low-temperature wet air, and flows into the high-temperature side of the second regenerative dehumidifier 11 .
在第二回热除湿器11中,高温侧的第二气体循环流路19的气体的温度,会比低温侧中的第三气体循环流路20的气体的温度要低很多。因此,在第二回热除湿器11的高温侧湿空气会被冷却,并被冷凝出液态水,可通过第二排水管13排走。In the second regenerative dehumidifier 11, the temperature of the gas in the second gas circulation channel 19 on the high temperature side is much lower than the temperature of the gas in the third gas circulation channel 20 on the low temperature side. Therefore, the humid air on the high temperature side of the second regenerative dehumidifier 11 will be cooled and condensed into liquid water, which can be discharged through the second drain pipe 13 .
在第二回热除湿器11中,高温侧的第二气体循环流路19中的空气会被冷却为低温干空气排出,并流向第一回热除湿器10的低温侧。被第一回热除湿器10中的高温侧的高温湿空气进行加热,加热后被再次用于中温干燥段的干燥除湿。In the second regenerative dehumidifier 11 , the air in the second gas circulation path 19 on the high temperature side is cooled and discharged into low temperature dry air, and flows to the low temperature side of the first regenerative dehumidifier 10 . The high-temperature humid air on the high-temperature side in the first reheating dehumidifier 10 is heated, and after being heated, it is used again for drying and dehumidification in the medium-temperature drying section.
第三气体循环流路20中的空气,从第二回热除湿器11中的低温侧流出,会被第二冷凝器5加热为高温干空气;在第三风机8的驱动下,与低温干燥段的低含水量湿物料进行热质交换。并在导流板22和履带式传送带24的作用下,进一步实现高效除湿的效果,最终低含水量的湿物料可被干燥为干物料。The air in the third gas circulation path 20 flows out from the low temperature side of the second regenerative dehumidifier 11 and will be heated by the second condenser 5 into high temperature dry air; driven by the third fan 8, it is dried with low temperature The wet material with low moisture content in the section carries out heat and mass exchange. And under the action of the guide plate 22 and the crawler conveyor belt 24, the effect of efficient dehumidification is further achieved, and finally the wet material with low moisture content can be dried into dry material.
而在第三气体循环流路20中的空气,在低温干燥段中除湿后变成低温湿空气,在第四风机9的驱动下吹向蒸发器2,并经过过滤网15过滤掉空气中的灰尘。The air in the third gas circulation path 20 is dehumidified in the low-temperature drying section and becomes low-temperature humid air. It is blown to the evaporator 2 driven by the fourth fan 9, and is filtered out of the air through the filter 15. dust.
由于蒸发器2中的低温工质温度非常低,可以有效地对第三气体循环流路20中的低温高湿空气进行冷却,空气中的水蒸气被冷凝成液态水,并由接水盘16收集,并通过第三排水管14排走,最终低温高湿空气变为低温低湿空气。Since the temperature of the low-temperature working fluid in the evaporator 2 is very low, the low-temperature and high-humidity air in the third gas circulation path 20 can be effectively cooled. The water vapor in the air is condensed into liquid water and is transferred to the water receiving tray 16 Collect and drain away through the third drainage pipe 14, and finally the low-temperature and high-humidity air becomes low-temperature and low-humidity air.
经过蒸发器2排出的第三气体循环流路20中的低温低湿空气,会被送往第二回热除湿器11的低温侧,并在第二回热除湿器11中进行换热。在第二回热除湿器11的高温侧中,低温湿空气会被冷却,并重新实现上述的某一除湿过程,该除湿过程为:在第二回热除湿器11中,高温侧的第二气体循环流路19的气体的温度,会比低温侧中的第三气体循环流路20的气体的温度要低很多。因此,在第二回热除湿器11的高温侧湿空气会被冷却,并被冷凝出液态水,可通过第二排水管13排走。The low-temperature and low-humidity air discharged from the third gas circulation channel 20 through the evaporator 2 will be sent to the low-temperature side of the second recuperative dehumidifier 11 , and will be heat exchanged in the second regenerative dehumidifier 11 . In the high-temperature side of the second regenerative dehumidifier 11, the low-temperature humid air will be cooled, and a certain dehumidification process mentioned above will be re-implemented. The dehumidification process is: in the second regenerative dehumidifier 11, the second high-temperature side The temperature of the gas in the gas circulation channel 19 is much lower than the temperature of the gas in the third gas circulation channel 20 on the low temperature side. Therefore, the humid air on the high temperature side of the second regenerative dehumidifier 11 will be cooled and condensed into liquid water, which can be discharged through the second drain pipe 13 .
基于本实用新型的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
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CN116558260B (en) * | 2023-04-03 | 2025-06-24 | 广东益康生环保设备有限公司 | A heat pump zoned drying system with multi-stage heat recovery and dehumidification |
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