CN220601992U - Multilayer reaction kiln furnace - Google Patents

Abstract

The utility model discloses a multilayer reaction kiln, which comprises a kiln main body, wherein a vibration system is arranged at the bottom of the kiln main body, a plurality of circulating fans are arranged on two sides of the exterior of the kiln main body, air channels are connected between the output ends of the circulating fans and the top of the kiln main body, and a plurality of layers of tea trays are arranged in the kiln main body. This multilayer reaction cellar for storing things stove can improve the production efficiency of tealeaves production and processing, realizes quick samming radiating function, and is favorable to saving resource consumption and manpower to satisfy large-scale tealeaves production and processing demand.

Description

Multilayer reaction kiln furnace

Technical Field

The utility model relates to the technical field of tea processing equipment, in particular to a multilayer reaction kiln.

Background

Along with the improvement of the living standard of people and the increase of the consumption of tea, the development prospect of the tea mechanical industry is wide. The tea machinery industry is an industry mainly comprising a tea processing production line and mechanical equipment, and mainly comprises a series of tea processing equipment such as a tea dryer, a rolling machine, a screening machine, a batching machine and the like.

The kiln used in the existing tea production and processing is mainly single-layer or multi-layer, and the heating mode is natural gas heating mode. The defects are that: 1) The single-layer or multi-layer furnace has low production efficiency and low continuous processing capability, and the equipment utilization rate is not high under the same volume, so that the yield of a single equipment is low under the same yield condition; 2) In the tea processing process, the tea needs to be stir-fried periodically and continuously so as to ensure that the quality of the tea reaches the standard. The existing kiln needs to be opened manually every time, the tea leaves are stir-fried and then put back into the kiln again, and in the process, heat waste and energy waste are caused due to frequent furnace opening, meanwhile, the production efficiency is reduced, and the manual burden of enterprises is increased; 3) In one production cycle, tea trays stacked between layers in a classified manner require a uniform reaction temperature. However, the existing kiln furnace is a single continuous heat supply source, so that the stability of an air inlet of the heat supply source is easily caused to be too high, the temperature at the end and the middle of the kiln furnace is too low, the imbalance of the temperature easily causes the quality of tea to be substandard, even the tea is scrapped, and serious loss is caused; 4) In the tea production process, each tea tray filled with tea needs to be manually stir-fried regularly to ensure that indexes such as aroma, water content, color, quality and the like of the tea meet the requirements. The existing kiln needs to take out the tea tray layer by layer manually, stir-fry and return to the original position. Greatly increases the labor cost, and easily causes overlarge temperature fluctuation in the furnace in the process of opening and closing the furnace door, thereby affecting the quality of tea.

Disclosure of Invention

The utility model aims to provide a multilayer reaction kiln furnace so as to solve the problems of low production efficiency, large heat energy consumption, unbalanced heat supply and large labor cost of the kiln furnace used in the existing tea production and processing provided by the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the multilayer reaction kiln comprises a kiln main body, wherein a vibration system is arranged at the bottom of the kiln main body, a plurality of circulating fans are arranged on two sides of the exterior of the kiln main body, air channels are connected between the output ends of the circulating fans and the top of the kiln main body, and a plurality of tea trays are arranged in the kiln main body.

Preferably, the vibration system comprises a support column, high-strength springs and a vibration motor, wherein the support column is uniformly arranged on two sides of the bottom of the pit main body, the high-strength springs are sleeved outside the support column, the vibration motor is uniformly arranged in the middle of the bottom of the pit main body, and the vibration motor is movably connected with the bottom of the pit main body through a crankshaft.

Preferably, the top end of the support column is fixed with a pressing block, and the bottom wall of the pit furnace main body is provided with a through hole which is matched with the pressing block at the top end of the support column.

Preferably, the circulating fans and the air channels are respectively arranged on two sides of the kiln main body, and the circulating fans and the air channels are uniformly distributed at equal intervals.

Preferably, a partition plate is arranged in the middle of the interior of the pit main body, and divides the interior of the pit main body into two identical areas for placing tea trays.

Preferably, the inner walls of the two sides of the pit main body and the two sides of the partition board are respectively provided with a plurality of groups of corresponding supporting bars, and the tea tray is transversely erected at the top of each group of corresponding supporting bars.

Compared with the prior art, the utility model has the beneficial effects that: this multilayer reaction cellar for storing things stove can improve the production efficiency of tealeaves production and processing, realizes quick samming radiating function, and is favorable to saving resource consumption and manpower to satisfy large-scale tealeaves production and processing demand. This multilayer reaction cellar for storing things stove produces high frequency vibrations through the vibration system that the bottom was equipped with to stir-fry the tealeaves of multilayer tea tray, and the multiunit circulating fan and the wind channel that the cellar for storing things stove outside was equipped with mutually support and make the interior air of stove evenly flow, with tealeaves rapid heating and the cooling to the tea tray, and the demand that high-volume production can be satisfied to the double partition tea tray that the cellar for storing things stove inside was equipped with.

Drawings

FIG. 1 is a schematic diagram of a multi-layer reaction kiln structure of the utility model;

FIG. 2 is a schematic diagram of a side view of a kiln body of the multilayer reaction kiln of the present utility model;

FIG. 3 is a schematic diagram of the connection structure between the support column and the main body of the multi-layer reaction kiln.

In the figure: 1. a kiln body; 2. a vibration system; 21. a support column; 22. a high strength spring; 23. a vibration motor; 3. a circulating fan; 4. an air duct; 5. a tea tray; 6. a partition plate; 7. and (5) supporting bars.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, the present utility model provides a technical solution: the multilayer reaction kiln comprises a kiln main body 1, wherein the bottom of the kiln main body 1 is provided with a vibration system 2, the vibration system 2 comprises support columns 21, high-strength springs 22 and a vibration motor 23, the support columns 21 are uniformly arranged on two sides of the bottom of the kiln main body 1, the high-strength springs 22 are sleeved outside the support columns 21, the vibration motor 23 is uniformly arranged in the middle of the bottom of the kiln main body 1, the vibration motor 23 is movably connected with the bottom of the kiln main body 1 through a crankshaft, the inside of the kiln main body 1 is provided with a plurality of layers of tea trays 5, when the kiln main body 1 of the structure is used for placing tea leaves in the kiln main body through the plurality of layers of tea trays 5, the vibration system 2 can drive the kiln main body 1 through the vibration motor 23 to generate acting force, after the kiln main body 1 is stressed, the support columns 21 and the high-strength springs 22 are mutually matched to realize the high-frequency vibration so as to realize the stir-frying function on tea leaves in each tea tray 5, thus, not only saving a great deal of labor cost, but also avoiding the problems of heat waste and energy waste caused by frequent furnace opening, improving the production efficiency and reducing the manual burden of enterprises, wherein the top end of the support column 21 is fixed with a pressing block, the bottom wall of the pit main body 1 is provided with a through hole matched with the pressing block at the top end of the support column 21, the support column 21 with the structure can move in the through hole on the bottom wall of the pit main body 1 through the pressing block at the top to ensure that the pit main body 1 can smoothly interact with the high-strength spring 22, thereby realizing the function of high-frequency vibration, two sides outside the pit main body 1 are respectively provided with a plurality of circulating fans 3, air channels 4 are respectively connected between the output ends of the circulating fans 3 and the top of the pit main body 1, the circulating fans 3 and the air channels 4 are respectively provided with five on two sides of the pit main body 1, and all be equidistant evenly distributed between every group of circulating fan 3 and wind channel 4, the kiln furnace main part 1 of this structure is accessible simultaneously operation a plurality of circulating fan 3 when using, circulating fan 3 can be through the even transport heat gas in wind channel 4, realize kiln furnace main part 1 inside air uniform flow, make the tealeaves reaction temperature of tea tray 5 even, in order to reach the function such as quick intensification in the stove, in-furnace sameness and quick heat dissipation, avoid current kiln furnace because single continuous heat supply source easily causes the problem that the tea quality is up to standard or tealeaves is scrapped, thereby guarantee the quality of tealeaves processing, be equipped with baffle 6 in the middle of kiln furnace main part 1 inside, and baffle 6 is with kiln furnace main part 1 inside partition into two the same regions of placing tea tray 5, the baffle 6 of this structure can make kiln furnace main part 1 inside form tea tray 5 double partition, improve kiln furnace main part 1 inner structure's flexibility, can be equipped with corresponding tea tray 5 according to the production technology requirement, both sides inner wall and baffle 6 both sides all are equipped with the support bar 7 of a plurality of group corresponding, and tea tray 5 transversely erect at every group's corresponding 7 support bar of top, this structure can play a role in supporting the support bar 5 to stable tray 5.

Working principle: when using this multilayer reaction cellar for storing things stove, at first evenly spread the tealeaves that needs processing in the inside of tea tray 5, then transversely erect tea tray 5 respectively on the corresponding a set of support bar 7 of inner wall and baffle 6 of cellar for storing things stove main part 1, with evenly install in the inside of cellar for storing things stove main part 1, after cellar for storing things stove main part 1 will be closed the cellar for storing things the door, start a plurality of vibrating motor 23 in vibration system 2, vibrating motor 23 makes the bent axle produce effort to cellar for storing things stove main part 1 through the drive, can exert an effect to high strength spring 22 under the cooperation of support column 21 after the stress of cellar for storing things main part 1, at this moment, cellar for storing things main part 1 can carry out high frequency vibrations, in order to stir-fry tealeaves in every tea tray 5, at the same time start a plurality of circulating fan 3, circulating fan 3 evenly carries the hot gas through wind channel 4, make gas evenly flow in the inside of cellar for storing things main part 1, at this moment, the tealeaves reaction temperature of tea tray 5 can be more even, the quality of processing can be better, when need to cool down to the inside of cellar for storing things main part 1, reuse circulating fan 3 will suck out inside high temperature main part 1, like this can satisfy a series of demands for large-scale processing of tealeaves.

Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.

Claims (6)

1. Multilayer reaction cellar for storing things stove, including cellar for storing things stove main part (1), its characterized in that: the pit is characterized in that a vibration system (2) is arranged at the bottom of the pit main body (1), a plurality of circulating fans (3) are arranged on two sides of the outer portion of the pit main body (1), an air duct (4) is connected between the output end of each circulating fan (3) and the top of the pit main body (1), and a plurality of tea trays (5) are arranged in the pit main body (1).

2. The multilayer reaction kiln of claim 1, characterized in that: the vibration system (2) comprises a support column (21), high-strength springs (22) and a vibration motor (23), wherein the support column (21) is uniformly arranged on two sides of the bottom of the pit main body (1), the high-strength springs (22) are sleeved outside the support column (21), the vibration motor (23) is uniformly arranged in the middle of the bottom of the pit main body (1), and the vibration motor (23) is movably connected with the bottom of the pit main body (1) through a crankshaft.

3. The multilayer reaction kiln of claim 2, characterized in that: the top end of the support column (21) is fixed with a pressing block, and the bottom wall of the pit main body (1) is provided with a through hole which is matched with the pressing block at the top end of the support column (21).

4. The multilayer reaction kiln of claim 1, characterized in that: the two sides of the kiln main body (1) are respectively provided with five circulating fans (3) and air channels (4), and the circulating fans (3) and the air channels (4) are uniformly distributed at equal intervals.

5. The multilayer reaction kiln of claim 1, characterized in that: the middle of the interior of the pit main body (1) is provided with a partition plate (6), and the partition plate (6) divides the interior of the pit main body (1) into two identical areas for placing tea trays (5).

6. The multilayer reaction kiln of claim 5, characterized in that: the two side inner walls of the pit main body (1) and the two sides of the partition board (6) are respectively provided with a plurality of groups of corresponding supporting bars (7), and the tea tray (5) is transversely erected at the top of each group of corresponding supporting bars (7).