CN220597610U - Surface quenching device for processing aluminum alloy material - Google Patents
Surface quenching device for processing aluminum alloy material Download PDFInfo
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- CN220597610U CN220597610U CN202321838306.5U CN202321838306U CN220597610U CN 220597610 U CN220597610 U CN 220597610U CN 202321838306 U CN202321838306 U CN 202321838306U CN 220597610 U CN220597610 U CN 220597610U
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- alloy material
- inductor
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- 230000000171 quenching effect Effects 0.000 title claims abstract description 27
- 238000010791 quenching Methods 0.000 title claims abstract description 26
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 19
- 239000000956 alloy Substances 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 61
- 238000003860 storage Methods 0.000 claims abstract description 17
- 230000006698 induction Effects 0.000 claims abstract description 15
- 238000009423 ventilation Methods 0.000 claims abstract description 15
- 238000001816 cooling Methods 0.000 claims description 29
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005307 ferromagnetism Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model relates to the technical field of part heat treatment and discloses a surface quenching device for processing an aluminum alloy material, which comprises a control console, wherein a control button is fixedly connected to the top of the control console, an air outlet is fixedly connected to one side of the control console, an inductor is fixedly connected to one side of the bottom of the air outlet, a water storage device is fixedly connected to the bottom of the inductor, a telescopic device is arranged on one side of the water storage device, and a water storage tank is fixedly arranged at the bottom of the inner side of the water storage device; the surface quenching device for processing the aluminum alloy material according to claim 1, wherein an air suction port is arranged in the middle of the bottom of the air outlet, a ventilation groove is formed in the middle of the top of the air outlet, and a fixing column is fixedly connected to the middle of one side of the air outlet, which is provided with a fan, at the bottom of the ventilation groove; one side of the fixed column is fixedly connected with an induction coil, and the other side of the inductor is provided with a water inlet.
Description
Technical Field
The utility model relates to the technical field of heat treatment of parts, in particular to a surface quenching device for processing an aluminum alloy material.
Background
Surface quenching is a surface heat treatment process that quenches only the surface of a steel workpiece. The surface of the shaft part is quickly cooled at the moment that the surface of the shaft part is heated to reach the quenching temperature, so that the surface of the part can reach higher hardness to meet different use requirements of various mechanical parts and tools. The special physical and chemical properties such as ferromagnetism, corrosion resistance and the like of certain special steels can be met through quenching. The purpose of surface quenching is to increase the hardness, wear resistance and fatigue strength of the workpiece surface, while the core still has a higher toughness. Is commonly used for parts such as shafts, gears and the like. The surface layer of the workpiece is austenitized by a rapid heating method during operation, and then immediately quenched to enable the surface layer structure to be converted into martensite, and the core structure is basically unchanged. The integral quenching comprises 3 stages of heating, heat preservation and cooling.
At present, the surface quenching of aluminum alloy material processing often uses a high-frequency quenching mode, the high-frequency heating surface quenching is one of induction heating surface quenching, a commonly used electron tube type high-frequency generating device with the frequency of 60-70kHz, 200-30kHz and the power of 30-100kW is used, a part is placed in an inductor, induction current is generated when alternating current passes through the part, and meanwhile, induction current is also generated on the surface of the part, so that the surface of the part is quickly heated, and then the water flow is used for cooling the part to realize the surface quenching of the part, so that the surface of the part is hardened.
The existing surface quenching device is simple or imperfect in structure due to the fact that the existing surface quenching device is insufficient and used, the lack of the adjusting device can not quench the surfaces of parts with smaller diameters, the surface hardness of the parts with different specifications is insufficient when the surface quenching of various parts is needed, efficiency is reduced, cost is increased, meanwhile, when the parts are cooled, water flow is high, water vapor and other gases are generated, the temperatures of the gases are high in a short time, workers are easy to scald, vision is affected, operation errors are caused, and unnecessary loss is generated.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a surface quenching device for processing aluminum alloy materials, which solves the problems in the prior art.
The utility model provides the following technical scheme: the surface quenching device for processing the aluminum alloy material comprises a control console, wherein the top of the control console is fixedly connected with a control button, one side of the control console is fixedly connected with an air outlet, one side of the bottom of the air outlet is fixedly connected with an inductor, the bottom of the inductor is fixedly connected with a water storage device, one side of the water storage device is provided with a telescopic device, the bottom of the inner side of the water storage device is fixedly provided with a water storage tank, the flow of water entering and exiting from a water inlet is controlled through the control console, and the cooling speed of a part can be ensured;
further, the bottom mid-mounting of air exit has the inlet scoop, ventilation groove has been seted up at the top middle part of air exit, the fan is installed to ventilation groove bottom, and the vapor that produces in the cooling process inhales the inlet scoop through ventilation groove's rotation, discharges through ventilation groove top.
Further, one side middle part fixedly connected with fixed column of inductor, one side fixedly connected with induction coil of fixed column, the water inlet is installed to the opposite side of inductor, one side fixedly connected with inlet channel of water inlet, one side middle part fixedly connected with of inductor, one side fixedly connected with cooling tube, induction coil produces the induced current on part surface can make part temperature rise fast to reach the surface quenching effect.
Further, the recess has been seted up to the inboard of cooling tube, the equal fixed mounting in both sides of inductor has the water injection pipeline, and the both sides of water injection pipeline reach inside the cooling tube through rivers, discharge in the recess so as to cool down to the spare part surface.
Further, one side fixedly connected with lift threaded rod of expansion bend, the outside threaded connection of lift threaded rod has the screwed ring, one side fixedly connected with dead lever of screwed ring, one side fixedly connected with fixation clamp of dead lever, bottom one side swing joint of expansion bend has the motor, the control lever is installed to one side of motor, and the control panel passes through control lever control motor and rotates to make lift threaded rod rotate and drive the screwed ring and go up and down, in order to reach control part and go up and down.
Further, a fixed ring is sleeved on one side of the fixed clamp, an inner thread of the fixed ring is connected with a telescopic threaded rod, both sides of the telescopic threaded rod are connected with threaded caps in a threaded manner, and the inner diameter of the fixed ring is changed through rotation of the threaded caps, so that parts with different diameters are fixed.
Furthermore, the inner side of the cooling pipe is provided with a plurality of groups of grooves, the inside of the cooling pipe is of a hollow structure, and water discharged by the plurality of groups of grooves can cool each position on the surface of the part, so that the production efficiency is improved.
Furthermore, the fixed ring is made of ductile materials, and is of an annular structure, parts can be sleeved in the fixed ring, and the fixed ring of the annular structure can be applied to most parts.
The utility model has the technical effects and advantages that:
1. the exhaust outlet is arranged, so that high-temperature steam generated in the surface quenching process of the part is discharged, the visibility in the operation process is improved, workers are prevented from being scalded by the high-temperature steam, and the working efficiency of the device is improved.
2. The threaded rod and the adjustable fixing ring are arranged, so that the lifting of the adjusting part and the processing of parts with different diameters are facilitated, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
FIG. 2 is a schematic view of an exhaust port according to the present utility model.
Fig. 3 is a schematic diagram of the inductor structure of the present utility model.
Fig. 4 is a schematic diagram of a cooling tube according to the present utility model.
Fig. 5 is a schematic view of the telescopic structure of the present utility model.
Fig. 6 is a schematic structural view of a fixing ring according to the present utility model.
The reference numerals are: 1. a console; 11. a control button; 2. an air outlet; 21. an air suction port; 22. a fan; 23. a ventilation groove; 3. an inductor; 31. fixing the column; 32. an induction coil; 33. a cooling pipe; 34. a water outlet; 35. a water outlet pipe; 331. a groove; 332. a water injection pipe; 4. a water reservoir; 5. a telescopic device; 51. lifting the threaded rod; 52. a threaded ring; 53. a fixed rod; 54. a fixing clamp; 55. a motor; 56. a control lever; 541. a fixing ring; 542. a telescopic threaded rod; 543. a threaded cap; 6. and a water storage tank.
Detailed Description
The embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the present utility model, and the forms of the structures described in the following embodiments are merely examples, and the surface hardening apparatus for processing an aluminum alloy material according to the present utility model is not limited to the structures described in the following embodiments, and all other embodiments obtained by a person having ordinary skill in the art without making any inventive effort are within the scope of the present utility model.
Referring to fig. 1-6, the utility model provides a surface quenching device for aluminum alloy material processing, which comprises a control console 1, wherein a control button 11 is fixedly connected to the top of the control console 1, an air outlet 2 is fixedly connected to one side of the control console 1, an inductor 3 is fixedly connected to one side of the bottom of the air outlet 2, a water receiver 4 is fixedly connected to the bottom of the inductor 3, a telescopic device 5 is arranged on one side of the water receiver 4, a water storage tank 6 is fixedly arranged at the bottom of the inner side of the water receiver 4, the flow of water entering and exiting from a water inlet 34 is controlled by the control console 1, the cooling speed of parts can be ensured, the water flowing out of a cooling pipe 33 can be recovered by the water storage tank 6, the waste of water resources is prevented, and the cost is saved.
In a preferred embodiment, the bottom mid-mounting of air exit 2 has the inlet scoop 21, ventilation groove 23 has been seted up at the top middle part of air exit 2, fan 2 is installed to ventilation groove 23 bottom, and the vapor that produces in the cooling process inhales inlet scoop 21 through ventilation groove 23's rotation, discharges through ventilation groove 23 top, and multiunit fan 2 has increaseed the absorption to the production in-process production gas, can make work efficiency higher, ventilation groove 23 is adjustable shutter structure.
In a preferred embodiment, a fixed column 31 is fixedly connected to one middle part of one side of the inductor 3, an induction coil 32 is fixedly connected to one side of the fixed column 31, a water inlet 34 is installed on the other side of the inductor 3, a water inlet pipeline 35 is fixedly connected to one side of the water inlet 34, a 36 is fixedly connected to one middle part of one side of the inductor 3, a cooling pipe 33 is fixedly connected to one side of the 36, and induction current generated on the surface of a part by the induction coil 32 can enable the temperature of the part to rise rapidly, so that a surface quenching effect is achieved, the induction coil 32 is in a spring shape, heat can be accumulated, and the surface of the part is heated better.
In a preferred embodiment, the recess 331 is provided on the inner side of the cooling tube 33, the water injection pipes 332 are fixedly installed on both sides of the sensor 3, both sides of the water injection pipes 332 reach the inside of the cooling tube 33 through water flow, the water is discharged from the recess 331 so as to cool the surface of the component, and the water injection pipes 332 are fixedly connected to both sides of the cooling tube 33, so that the water flow can be more uniform when entering the inside of the cooling tube 33, and the production efficiency is improved.
In a preferred embodiment, one side of the telescopic device 5 is fixedly connected with a lifting threaded rod 51, the outer side of the lifting threaded rod 51 is in threaded connection with a threaded ring 52, one side of the threaded ring 52 is fixedly connected with a fixed rod 53, one side of the fixed rod 53 is fixedly connected with a fixed clamp 54, one side of the bottom of the telescopic device 5 is movably connected with a motor 55, one side of the motor 55 is provided with a control rod 56, the control platform 1 controls the motor 55 to rotate through the control rod 56, so that the lifting threaded rod 51 rotates to drive the threaded ring 52 to lift so as to achieve lifting of control parts, and two ends of the control rod 56 are respectively arranged on one side of the control platform 1 and one side of the sensor 3, so that the control platform 1 can control a plurality of devices.
In a preferred embodiment, a fixing ring 541 is sleeved on one side of the fixing clip 54, a telescopic threaded rod 542 is connected to the fixing ring 541 by internal threads, threaded caps 543 are connected to two sides of the telescopic threaded rod 542 by threads, the inner diameter of the fixing ring 541 is changed by rotation of the threaded caps 543, so as to fix parts with different diameters, and the fixing clip 54 has a concave structure and can be better matched with the fixing ring 541 to achieve a better fixing effect.
In a preferred embodiment, the inner side of the cooling tube 33 is provided with a plurality of groups of grooves, the inside of the cooling tube 33 is of a hollow structure, the water discharged by the plurality of groups of grooves 331 can cool each position on the surface of the part, the production efficiency is improved, and a filter screen can be added in the inside of the cooling tube 33 to prevent impurities from polluting the part through water flow.
In a preferred embodiment, the fixing ring 541 is made of a ductile material, and the fixing ring 541 is in a ring structure, so that the parts can be sleeved inside the fixing ring 541, the fixing ring 541 with a ring structure can be applied to most parts, and the fixing ring 541 is provided with an opening, so that the fixing ring 541 made of any material can better change the caliber size, so as to fix the parts with different sizes.
The working principle of the utility model is as follows: when the control device works, firstly, the control button 11 is pressed down by the control console 1 to control the water inlet 34 to feed water; the motor 55 rotates to drive the lifting threaded rod 51 to rotate under the control of the control rod 56, so that the lifting of the threaded ring 52 is realized; the adjusting screw cap 543 can change the length of the telescopic threaded rod 542 in the fixed ring 541, so that the inner diameter of the fixed ring 541 is changed, and parts with different calibers can be processed; the fixing ring 541 is clamped by the fixing clamp 54, the fixing clamp 54 is fixed on one side of the threaded ring 52 by the fixing rod 53, the inner side of the threaded ring 52 is connected with the outer side of the lifting threaded rod 51 in a threaded manner, and the lifting threaded rod 51 is arranged on one side of the interior of the telescopic device 5; simultaneously, the control button 11 is pressed down, the inductor 3 is started, and induction current is generated through the fixed induction coil 32 of the fixed column 31, so that induction current is generated on the surface of the part, and the surface of the part is rapidly heated; then, water flows into the cooling pipe 33 from the water inlet 34 through 332, the cooling pipe 33 is fixed on the sensor 3 by 36, and then is discharged from 331 to cool the parts; when the control button 11 is pressed again, the fan 2 in the air outlet 2 starts to work, and air is sucked through the air suction opening 21 and discharged from the ventilation groove 23, so that the visibility of the working environment can be improved; the water storage tank 6 is arranged in the middle of the top of the water receiver 4, and the water flowing out of the cooling pipe 33 can be recovered by the water storage tank 6 and enters the water inlet 34 through the water inlet pipeline 35 to flow out.
In summary, the surface quenching device for processing the aluminum alloy material is provided with the air outlet 2, so that high-temperature steam generated in the surface quenching process of the part is discharged, the visibility in the operation process is improved, workers are prevented from being scalded by the high-temperature steam, and the working efficiency of the device is improved. By the threaded rod 51 and the adjustable fixing ring 541, lifting of the adjusting part and processing of parts with different diameters are facilitated, and production efficiency is improved.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The surface quenching device for processing the aluminum alloy material comprises a control console (1), and is characterized in that: the intelligent control device is characterized in that a control button (11) is fixedly connected to the top of the control console (1), an air outlet (2) is fixedly connected to one side of the control console (1), an inductor (3) is fixedly connected to one side of the bottom of the air outlet (2), a water storage device (4) is fixedly connected to the bottom of the inductor (3), a telescopic device (5) is arranged on one side of the water storage device (4), and a water storage tank (6) is fixedly mounted at the bottom of the inner side of the water storage device (4).
2. The surface hardening apparatus for processing an aluminum alloy material according to claim 1, wherein: the air inlet (21) is arranged in the middle of the bottom of the air outlet (2), the ventilation groove (23) is formed in the middle of the top of the air outlet (2), and the fan (22) is arranged at the bottom of the ventilation groove (23).
3. The surface hardening apparatus for processing an aluminum alloy material according to claim 1, wherein: one side middle part fixedly connected with fixed column (31) of inductor (3), one side fixedly connected with induction coil (32) of fixed column (31), water inlet (34) are installed to the opposite side of inductor (3), one side fixedly connected with inlet channel (35) of water inlet (34), one side middle part fixedly connected with (36) of inductor (3), one side fixedly connected with cooling tube (33) of (36).
4. A surface hardening apparatus for processing an aluminum alloy material according to claim 3, wherein: the inner side of the cooling pipe (33) is provided with a groove (331), and two sides of the inductor (3) are fixedly provided with water injection pipelines (332).
5. The surface hardening apparatus for processing an aluminum alloy material according to claim 1, wherein: one side fixedly connected with lift threaded rod (51) of expansion bend (5), the outside threaded connection of lift threaded rod (51) has screwed ring (52), one side fixedly connected with dead lever (53) of screwed ring (52), one side fixedly connected with fixation clamp (54) of dead lever (53), bottom one side swing joint of expansion bend (5) has motor (55), control rod (56) are installed to one side of motor (55).
6. The surface hardening apparatus for processing an aluminum alloy material according to claim 5, wherein: one side of the fixing clamp (54) is sleeved with a fixing ring (541), the inside of the fixing ring (541) is connected with a telescopic threaded rod (542), and two sides of the telescopic threaded rod (542) are connected with threaded caps (543) in a threaded mode.
7. A surface hardening apparatus for processing an aluminum alloy material according to claim 3, wherein: the inner side of the cooling pipe (33) is provided with a plurality of groups of grooves, and the inside of the cooling pipe (33) is of a hollow structure.
8. The surface hardening apparatus for processing an aluminum alloy material according to claim 6, wherein: the fixing ring (541) is made of a ductile material, and the fixing ring (541) is of an annular structure, and parts can be sleeved inside the fixing ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321838306.5U CN220597610U (en) | 2023-07-13 | 2023-07-13 | Surface quenching device for processing aluminum alloy material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321838306.5U CN220597610U (en) | 2023-07-13 | 2023-07-13 | Surface quenching device for processing aluminum alloy material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220597610U true CN220597610U (en) | 2024-03-15 |
Family
ID=90182035
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321838306.5U Active CN220597610U (en) | 2023-07-13 | 2023-07-13 | Surface quenching device for processing aluminum alloy material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220597610U (en) |
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2023
- 2023-07-13 CN CN202321838306.5U patent/CN220597610U/en active Active
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