CN220593541U - Vertical blank cutting machine for zeolite molecular sieve - Google Patents
Vertical blank cutting machine for zeolite molecular sieve Download PDFInfo
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- CN220593541U CN220593541U CN202321625003.5U CN202321625003U CN220593541U CN 220593541 U CN220593541 U CN 220593541U CN 202321625003 U CN202321625003 U CN 202321625003U CN 220593541 U CN220593541 U CN 220593541U
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- zeolite molecular
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- molecular sieve
- frame
- blank
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- 238000005520 cutting process Methods 0.000 title claims abstract description 101
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 title claims abstract description 92
- 229910021536 Zeolite Inorganic materials 0.000 title claims abstract description 91
- 239000002808 molecular sieve Substances 0.000 title claims abstract description 91
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 title claims abstract description 91
- 239000010457 zeolite Substances 0.000 title claims abstract description 91
- 230000007246 mechanism Effects 0.000 claims abstract description 78
- 239000000463 material Substances 0.000 claims abstract description 39
- 230000009471 action Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000001179 sorption measurement Methods 0.000 abstract description 6
- 238000006555 catalytic reaction Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Abstract
The utility model discloses a zeolite molecular sieve vertical blank cutting machine which comprises a frame, a material making mechanism and a cutting mechanism, wherein the material making mechanism is arranged on the frame and is used for producing wet blank zeolite molecular sieves, the cutting mechanism is used for cutting the wet blank zeolite molecular sieves produced by the material making mechanism, a discharge hole of the material making mechanism is arranged downwards, a conveying mechanism is arranged on the other side of the frame and is arranged below the discharge hole of the material making mechanism, and the conveying mechanism is used for conveying the wet blank zeolite molecular sieves cut by the cutting mechanism. The vertical blank cutting machine for the zeolite molecular sieve is adopted, the wet blank of the zeolite molecular sieve can be cut from the vertical direction, the zeolite molecular sieve sheet with the honeycomb holes being longitudinal surfaces is obtained, the contact between the zeolite molecular sieve sheet and gas or liquid in the adsorption or catalysis process is facilitated, and the utilization efficiency of the zeolite molecular sieve sheet is improved.
Description
Technical Field
The utility model relates to the technical field of zeolite molecular sieves, in particular to a vertical blank cutting machine for a zeolite molecular sieve.
Background
The zeolite molecular sieve is an inorganic aluminosilicate material with a porous structure and a high specific surface area, and is widely applied to the fields of adsorption separation, catalysis and the like. The zeolite molecular sieve can be shaped and sized by extrusion through a die and then cut by a cutter to obtain the desired product. At present, a common zeolite molecular sieve cutting machine is a transverse cutting machine, namely, a wet zeolite molecular sieve blank is cut from the horizontal direction to obtain a honeycomb zeolite molecular sieve sheet. However, this type of transverse cutting machine has some drawbacks, mainly the following:
the transverse cuts result in the honeycomb cells of the zeolite molecular sieve sheet being transverse, i.e., the axes of the honeycomb cells are parallel to the surface of the zeolite molecular sieve sheet. Such a structure is disadvantageous in that the zeolite molecular sieve sheet is in contact with gas or liquid during adsorption or catalysis, and the utilization efficiency of the zeolite molecular sieve sheet is reduced.
Transverse cutting results in zeolite molecular sieve sheets that are subject to prolonged transverse stress during transport, resulting in deformation or sinking of the product. Such deformation or subsidence can affect the density and porosity of the zeolite molecular sieve sheet, which in turn affects its adsorption or catalytic properties.
The transverse cutting causes the zeolite molecular sieve sheet to generate a large amount of dust and scraps in the cutting process, so that the environment is polluted, and the cleaning and recycling cost and difficulty are increased.
Disclosure of Invention
The utility model aims to provide a zeolite molecular sieve vertical blank cutting machine which can cut a wet zeolite molecular sieve blank from the vertical direction to obtain a zeolite molecular sieve sheet with a longitudinal surface of a honeycomb hole;
in order to solve the technical problems, the utility model provides the following technical scheme:
the utility model provides a zeolite molecular sieve vertical blank cutting machine,
including frame, system material mechanism, cutting mechanism, system material mechanism sets up in the frame, cutting mechanism sets up one side of system material mechanism, system material mechanism is used for producing wet base zeolite molecular sieve, cutting mechanism is used for right wet base zeolite molecular sieve of system material mechanism production cuts, the discharge gate of system material mechanism sets up downwards, the opposite side of frame is provided with conveying mechanism, conveying mechanism sets up the below of system material mechanism discharge gate, conveying mechanism is used for right wet base zeolite molecular sieve that cutting mechanism cut down carries.
Optionally, the cutting mechanism includes mount, guide rail, movable frame, cutting wire, the mount sets up one side of frame, the guide rail sets up the upper surface of mount, the lower extreme of movable frame slides and sets up on the guide rail, the movable frame orientation the surface of material manufacturing mechanism direction is provided with the slide rail, the cutting frame slides and sets up on the slide rail, the cutting wire sets up on the cutting frame, the cutting wire is used for right wet base zeolite molecular sieve of material manufacturing mechanism production cuts.
Optionally, a first cylinder is arranged at one end of the guide rail, an output shaft of the first cylinder is connected with the side wall of the movable frame, and the output shaft of the first cylinder is used for driving the movable frame to slide left and right along the surface of the guide rail;
the upper end of the movable frame is provided with a second air cylinder, an output shaft of the second air cylinder is connected with the side wall of the cutting frame, and the output shaft of the second air cylinder is used for driving the cutting frame to slide up and down along the surface of the sliding rail.
Optionally, the system material mechanism includes hopper, screw conveyer, extruder, mould, the hopper sets up one side of frame, screw conveyer's one end is connected the discharge gate of hopper, screw conveyer's the other end is connected the feed inlet of extruder, the discharge gate of extruder is connected the mould, the mould is used for with the wet blank zeolite molecular sieve extrusion molding of extruder ejection of compact.
Optionally, one end of the cutting wire is connected with a tension regulator, and the tension regulator is used for regulating the tension of the cutting wire, so that the cutting wire maintains a certain cutting force, and the length of the cut zeolite molecular sieve is ensured to be consistent.
Optionally, a length detector is provided at a discharge port of the material making mechanism, and the length detector is used for detecting the length of the wet zeolite molecular sieve extruded by the die, and when the length of the wet zeolite molecular sieve reaches a preset value, the length detector sends a signal to the cutting mechanism, so that the cutting mechanism starts a cutting action, and the cut zeolite molecular sieve is ensured to have a consistent length.
The utility model has the beneficial effects that
The vertical zeolite molecular sieve blank cutting machine is adopted, so that a wet zeolite molecular sieve blank can be cut from the vertical direction to obtain the zeolite molecular sieve sheet with a longitudinal surface of a honeycomb hole, the structure is beneficial to contact between the zeolite molecular sieve sheet and gas or liquid in the adsorption or catalysis process, the utilization efficiency of the zeolite molecular sieve sheet is improved, meanwhile, the deformation or sinking problem caused by long-time transverse stress is avoided, and the density and the porosity of the zeolite molecular sieve sheet are ensured;
the length detector, the tension regulator and other devices are adopted, so that the consistency of the lengths of the cut zeolite molecular sieve pieces and the proper tension of cutting wires are ensured, the generation of dust and fragments is reduced, and the environmental quality is improved;
the vertical zeolite molecular sieve blank cutting machine has the advantages of simple structure, convenient operation, stable operation and low maintenance cost, and is suitable for cutting zeolite molecular sieve products with various specifications and shapes.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a front view of the structure of the present utility model.
Reference numerals illustrate: the device comprises a 1-frame, a 2-material making mechanism, a 3-fixing frame, a 4-guide rail, a 5-moving frame, a 6-cutting frame, a 7-first cylinder, a 8-second cylinder, a 9-screw conveyor, a 10-extruder, a 11-die, a 12-tension regulator and a 13-length detector.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples
As shown in fig. 1-2, the present utility model provides a zeolite molecular sieve vertical blank cutter,
the wet blank zeolite molecular sieve cutting machine comprises a frame 1, a material making mechanism 2 and a cutting mechanism, wherein the material making mechanism 2 is arranged on the frame 1, the cutting mechanism is arranged on one side of the material making mechanism 2, the material making mechanism 2 is used for producing the wet blank zeolite molecular sieve, the cutting mechanism is used for cutting the wet blank zeolite molecular sieve produced by the material making mechanism 2, a discharge hole of the material making mechanism 2 is arranged downwards, a conveying mechanism (not shown in the drawing) is arranged on the other side of the frame 1, the conveying mechanism is arranged below the discharge hole of the material making mechanism 2, and the conveying mechanism is used for conveying the wet blank zeolite molecular sieve cut by the cutting mechanism;
the cutting mechanism comprises a fixing frame 3, a guide rail 4, a movable frame 5, a cutting frame 6 and a cutting wire, wherein the fixing frame 3 is arranged on one side of the frame 1, the guide rail 4 is arranged on the upper surface of the fixing frame 3, the lower end of the movable frame 5 is slidably arranged on the guide rail 4, the surface of the movable frame 5 facing the direction of the material preparation mechanism 2 is provided with a sliding rail, the cutting frame 6 is slidably arranged on the sliding rail, the cutting wire (not shown in the drawing) is arranged on the cutting frame 6, and the cutting wire is used for cutting the wet blank zeolite molecular sieve produced by the material preparation mechanism 2;
one end of the guide rail 4 is provided with a first air cylinder 7, an output shaft of the first air cylinder 7 is connected with the side wall of the movable frame 5, and the output shaft of the first air cylinder 7 is used for driving the movable frame 5 to slide left and right along the surface of the guide rail 4;
the upper end of the movable frame 5 is provided with a second air cylinder 8, an output shaft of the second air cylinder 8 is connected with the side wall of the cutting frame 6, and the output shaft of the second air cylinder 8 is used for driving the cutting frame 6 to slide up and down along the surface of the sliding rail;
the material preparation mechanism 2 comprises a hopper, a screw conveyer 9, an extruder 10 and a die 11, wherein the hopper is arranged on one side of the frame 1, one end of the screw conveyer 9 is connected with a discharge port of the hopper, the other end of the screw conveyer 9 is connected with a feed port of the extruder 10, the discharge port of the extruder 10 is connected with the die 11, and the die 11 is used for extruding and molding the wet-base zeolite molecular sieve discharged by the extruder 10;
one end of the cutting wire is connected with a tension regulator 12, and the tension regulator 12 is used for regulating the tension of the cutting wire to ensure that the cutting wire maintains a certain cutting force, thereby ensuring that the length of the cut zeolite molecular sieve is consistent;
the discharge hole of the material preparation mechanism 2 is provided with a length detector 13, the length detector 13 is used for detecting the length of the wet blank zeolite molecular sieve extruded by the die 11, and when the length of the wet blank zeolite molecular sieve reaches a preset value, the length detector 13 sends a signal to the cutting mechanism to enable the cutting mechanism to start cutting action, so that the cut zeolite molecular sieve is ensured to have consistent length;
in the using process, firstly, the zeolite molecular sieve raw material is put into a hopper, the raw material is sent into an extruder 10 by a screw conveyor 9, the raw material is extruded into wet blank zeolite molecular sieve by extrusion of the extruder 10, the wet blank zeolite molecular sieve is extruded and molded by a die 11,
then, the extruded wet zeolite molecular sieve is cut from the vertical direction, the cutting mechanism completes the cutting action, specifically, the cutting mechanism comprises a fixed frame 3, a guide rail 4, a movable frame 5, a cutting frame 6 and cutting wires, the movable frame 5 slides left and right on the guide rail 4, the movable frame 6 slides up and down on the movable frame 5 and is driven by a second cylinder 8, the cutting wires are tensioned on the cutting frame 6 and are regulated by a tension regulator 12, when the length of the wet zeolite molecular sieve reaches a preset value, a length detector 13 sends a signal to the cutting mechanism, the cutting mechanism starts the cutting action, the first cylinder 7 drives the movable frame 5 to move left, so that the cutting wires cut the wet zeolite molecular sieve, and the wet zeolite molecular sieve is cut into zeolite molecular sieve sheets with honeycomb holes in the longitudinal direction from the vertical direction;
finally, conveying the cut zeolite molecular sieve sheet to a next working procedure or a storage place by a conveying mechanism;
the vertical zeolite molecular sieve blank cutting machine is adopted, so that a wet zeolite molecular sieve blank can be cut from the vertical direction to obtain the zeolite molecular sieve sheet with a longitudinal surface of a honeycomb hole, the structure is beneficial to contact between the zeolite molecular sieve sheet and gas or liquid in the adsorption or catalysis process, the utilization efficiency of the zeolite molecular sieve sheet is improved, meanwhile, the deformation or sinking problem caused by long-time transverse stress is avoided, and the density and the porosity of the zeolite molecular sieve sheet are ensured;
the length detector 13, the tension regulator 12 and other devices are adopted, so that the consistency of the lengths of the cut zeolite molecular sieve pieces and the proper tension of cutting wires are ensured, the generation of dust and fragments is reduced, and the environmental quality is improved;
the vertical zeolite molecular sieve blank cutting machine has the advantages of simple structure, convenient operation, stable operation and low maintenance cost, and is suitable for cutting zeolite molecular sieve products with various specifications and shapes.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (6)
1. A zeolite molecular sieve vertical blank cutting machine is characterized in that,
including frame, system material mechanism, cutting mechanism, system material mechanism sets up in the frame, cutting mechanism sets up one side of system material mechanism, system material mechanism is used for producing wet base zeolite molecular sieve, cutting mechanism is used for right wet base zeolite molecular sieve of system material mechanism production cuts, the discharge gate of system material mechanism sets up downwards, the opposite side of frame is provided with conveying mechanism, conveying mechanism sets up the below of system material mechanism discharge gate, conveying mechanism is used for right wet base zeolite molecular sieve that cutting mechanism cut down carries.
2. A zeolite molecular sieve vertical blanking machine as claimed in claim 1, wherein,
the cutting mechanism comprises a fixing frame, a guide rail, a movable frame, a cutting frame and a cutting wire, wherein the fixing frame is arranged on one side of the frame, the guide rail is arranged on the upper surface of the fixing frame, the lower end of the movable frame is arranged on the guide rail in a sliding mode, the movable frame faces to the surface of the material making mechanism, the surface of the movable frame is provided with a sliding rail, the cutting frame is arranged on the sliding rail in a sliding mode, the cutting wire is arranged on the cutting frame, and the cutting wire is used for cutting wet blank zeolite molecular sieves produced by the material making mechanism.
3. A zeolite molecular sieve vertical blanking machine as claimed in claim 2, wherein,
one end of the guide rail is provided with a first air cylinder, an output shaft of the first air cylinder is connected with the side wall of the movable frame, and the output shaft of the first air cylinder is used for driving the movable frame to slide left and right along the surface of the guide rail;
the upper end of the movable frame is provided with a second air cylinder, an output shaft of the second air cylinder is connected with the side wall of the cutting frame, and the output shaft of the second air cylinder is used for driving the cutting frame to slide up and down along the surface of the sliding rail.
4. A zeolite molecular sieve vertical blanking machine as claimed in claim 1, wherein,
the material preparation mechanism comprises a hopper, a screw conveyer, an extruder and a die, wherein the hopper is arranged on one side of the frame, one end of the screw conveyer is connected with a discharge port of the hopper, the other end of the screw conveyer is connected with a feed port of the extruder, the discharge port of the extruder is connected with the die, and the die is used for extruding and forming the wet blank zeolite molecular sieve discharged by the extruder.
5. A zeolite molecular sieve vertical blanking machine as claimed in claim 2, wherein,
one end of the cutting wire is connected with a tension regulator, and the tension regulator is used for regulating the tension of the cutting wire to enable the cutting wire to keep cutting force, so that the length of the cut zeolite molecular sieve is consistent.
6. A zeolite molecular sieve vertical blanking machine as claimed in claim 4, wherein,
the length detector is used for detecting the length of the wet blank zeolite molecular sieve extruded by the die, and when the length of the wet blank zeolite molecular sieve reaches a preset value, the length detector sends a signal to the cutting mechanism so that the cutting mechanism starts a cutting action, and the cut zeolite molecular sieve is ensured to be consistent in length.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321625003.5U CN220593541U (en) | 2023-06-26 | 2023-06-26 | Vertical blank cutting machine for zeolite molecular sieve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321625003.5U CN220593541U (en) | 2023-06-26 | 2023-06-26 | Vertical blank cutting machine for zeolite molecular sieve |
Publications (1)
Publication Number | Publication Date |
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CN220593541U true CN220593541U (en) | 2024-03-15 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321625003.5U Active CN220593541U (en) | 2023-06-26 | 2023-06-26 | Vertical blank cutting machine for zeolite molecular sieve |
Country Status (1)
Country | Link |
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CN (1) | CN220593541U (en) |
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2023
- 2023-06-26 CN CN202321625003.5U patent/CN220593541U/en active Active
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