CN220590875U - Electric control energy-saving device for cleaning photovoltaic glass sheet - Google Patents
Electric control energy-saving device for cleaning photovoltaic glass sheet Download PDFInfo
- Publication number
- CN220590875U CN220590875U CN202321741088.3U CN202321741088U CN220590875U CN 220590875 U CN220590875 U CN 220590875U CN 202321741088 U CN202321741088 U CN 202321741088U CN 220590875 U CN220590875 U CN 220590875U
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- board
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- water spraying
- blowing
- air
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- 239000011521 glass Substances 0.000 title claims abstract description 38
- 238000004140 cleaning Methods 0.000 title claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 71
- 238000007664 blowing Methods 0.000 claims abstract description 52
- 238000005507 spraying Methods 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 238000011010 flushing procedure Methods 0.000 claims abstract description 15
- 238000007605 air drying Methods 0.000 claims abstract 2
- 238000003466 welding Methods 0.000 claims description 3
- 239000000843 powder Substances 0.000 abstract description 12
- 238000000227 grinding Methods 0.000 abstract description 6
- 238000001035 drying Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 230000005611 electricity Effects 0.000 abstract description 3
- 238000010926 purge Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000007688 edging Methods 0.000 description 3
- 230000001934 delay Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The electric control energy-saving device for cleaning the photovoltaic glass sheets is characterized in that the electric control system, the flushing system, the blowing system and the transmission system are matched, the flushing system and the blowing system are sequentially arranged on the transmission system and are used for flushing and air drying under the control of the electric control system, and the positions of the flushing system and the blowing system in the vertical direction and the horizontal direction on the transmission system are adjustable, so that the thoroughly cleaning of the grinding residual powder of the glass sheets can be realized, the quality of products is ensured, and the effects of saving water and electricity can be achieved; the upper and lower water spraying systems can realize the cleaning control of the upper and lower surfaces of the glass sheet, and the blowing system can realize the purging of the residual water of the upper and lower surfaces of the glass sheet, so as to reduce the drying quantity.
Description
Technical Field
The utility model belongs to the technical field of photovoltaic glass processing, and particularly relates to an electric control energy-saving device for cleaning a photovoltaic glass sheet.
Background
The photovoltaic glass sheet is generally required to be subjected to deep processing to meet the needs of various users, and is an important process in the production of photovoltaic glass, and mainly comprises edging, drying, coating, tempering and the like, wherein in the edging process, water is introduced while grinding, the edges and corners of the glass sheet are ground into powder, a part of the powder flows away along with grinding water, a part of the powder adheres to the upper surface and the lower surface of the glass, and the powder flows to the next process, if the powder is not cleaned, the powder tends to cause quality problems in the next process, spots, marks and the like, so that the removal of residual glass powder is very important, generally through water flushing and then drying, but from the analysis of the whole processing process, unnecessary energy loss exists, water is continuously flushed, water is wasted and the amount of recovery processing is caused, and residual water on the glass sheet consumes a large amount of energy, so that the production needs on a production line can be met, and the energy saving problem is urgent to be solved.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art, and provides the electric control energy-saving device for cleaning the photovoltaic glass sheet, which can thoroughly clean the grinding residual powder of the glass sheet and achieve the effects of saving water and electricity.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a automatically controlled economizer of photovoltaic glass sheet washs, includes electrical system, rinse-system, blowing system and transmission system, rinse-system and blowing system lay in proper order on transmission system and rinse and air-dry under electrical system control, and rinse-system and blowing system are all adjustable in vertical and horizontal direction position on transmission system.
The flushing system comprises an on-board water spraying system and an off-board water spraying system which are arranged up and down, and the main water inlet pipelines of the on-board water spraying system and the off-board water spraying system are respectively connected with a hydraulic control valve and are in control connection with the electric control system through water control electromagnetic valves;
the main shafts fixedly arranged at the two ends of the on-board water spraying system and the under-board water spraying system are arranged on the transmission system through adjustable brackets, the vertical direction, the horizontal direction and the water spraying angle of the main shafts are adjustable, and the main shafts are connected with the main water inlet pipeline through movable joints.
The air blowing system comprises an on-board air blowing system and an off-board air blowing system which are arranged up and down, and wind control valves are connected to the air path pipelines of the on-board air blowing system and the off-board air blowing system and are in control connection with the electric control system through wind control electromagnetic valves;
the main shafts fixedly arranged at the two ends of the on-board blowing system are arranged on the transmission system through the adjustable brackets, and the vertical direction, the horizontal direction and the blowing angle of the main shafts are adjustable.
The adjustable bracket is an L-shaped bracket, a vertical long hole and a horizontal long hole are correspondingly formed in the L-shaped bracket, a sleeve is correspondingly sleeved at the matching part of the main shaft and the adjustable bracket, and a T-shaped bolt, a horizontal bolt and a fixing nut are correspondingly arranged on the sleeve;
the horizontal bolt penetrates through the vertical long hole and is limited by the matched fastening nut, and the tail end of the horizontal bolt is fixedly arranged on the sleeve;
the T-shaped bolt sequentially penetrates through a fixing nut fixedly arranged on the surface of the sleeve and tightly pushes against the main shaft inside;
horizontal fastening bolts for limiting the horizontal position are correspondingly arranged in the horizontal long holes.
The air blowing system comprises a prismatic air box fixedly arranged with the main shaft, and an air port is formed in the prismatic air box.
And the fixing nut and the sleeve are fixed by welding.
The prismatic bellows is provided with a strip-shaped air port, and the orientation of the air port is adjusted by manually rotating the prismatic bellows.
The prismatic bellows is a triangular bellows.
The beneficial effects of the utility model are as follows:
(1) The photovoltaic glass sheet cleaning electric control energy-saving device can thoroughly remove the residual powder of glass sheet grinding through the cooperation of an electric control system, a flushing system, a blowing system and a transmission system, ensures the quality of products and can achieve the effects of saving water and electricity.
(2) The upper and lower water spraying systems can realize the cleaning control of the upper and lower surfaces of the glass sheet, and the blowing system can realize the purging of the residual water of the upper and lower surfaces of the glass sheet, so as to reduce the drying quantity.
(3) The L-shaped bracket is matched with the T-shaped bolt and the horizontal bolt, so that the adjustment of the vertical, front and back and angles can be realized, the production requirement is met, and the applicability is wider.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic structural view of the irrigation system;
fig. 3 is a schematic structural view of a blowing system;
FIG. 4 is a schematic structural view of a transmission system;
fig. 5 is a schematic diagram of the electrical control system.
Detailed Description
Further advantages and effects of the present utility model will become apparent to those skilled in the art from the disclosure of the present utility model, which is described by the following specific examples.
The utility model provides an electric control energy-saving device for cleaning a photovoltaic glass sheet, which is shown in figures 1 to 5.
The utility model provides a automatically controlled economizer of photovoltaic glass sheet washs, includes electrical system 1, rinse-system 2, blowing system 3 and transmission system 4, and rinse-system 2 and blowing system 3 lay in proper order on transmission system 4 and wash and air-dry under electrical system control, and rinse-system 2 and blowing system 3 are all adjustable in vertical and horizontal direction position on transmission system 4.
The flushing system 2 comprises an on-board water spraying system 203 and an off-board water spraying system 204 which are arranged up and down, and the main water inlet pipelines of the on-board water spraying system 203 and the off-board water spraying system 204 are respectively connected with a hydraulic control valve 201 and are in control connection with the electric control system 1 through a water control electromagnetic valve 105; the main shafts fixedly arranged at the two ends of the on-board water spraying system 203 and the under-board water spraying system 204 are arranged on the transmission system 4 through adjustable brackets, the water spraying angles along the vertical direction, the horizontal direction and the water spraying angles are adjustable, the main shafts are connected with the main water inlet pipeline through movable joints 205, and the main shafts are actually transverse water pipelines.
The air blowing system 3 comprises an on-board air blowing system 303 and an off-board air blowing system 304 which are arranged up and down, and wind control valves 301 are connected to wind path pipelines of the on-board air blowing system 303 and the off-board air blowing system 304 and are in control connection with the electric control system 1 through wind control electromagnetic valves 107; the spindles fixed at two ends of the on-board blowing system 303 are installed on the transmission system through adjustable brackets, and the vertical, horizontal and blowing angles of the spindles are adjustable.
In this embodiment, the adjustable bracket is an L-shaped bracket, the L-shaped bracket is correspondingly provided with a vertical long hole 308 and a horizontal long hole 306, the matching part of the main shaft and the adjustable bracket is correspondingly sleeved with a sleeve 314, and the sleeve 314 is correspondingly provided with a T-shaped bolt 312, a horizontal bolt 309 and a fixing nut 313; in this embodiment, the fixing nut 313 and the sleeve 314 are fixed by welding.
The horizontal bolt 309 passes through the vertical long hole 308 and is limited by the fastening nut 310, and the tail end of the horizontal bolt is fixedly arranged on the sleeve 314; the T-shaped bolt 312 sequentially penetrates through a fixing nut 313 fixedly arranged on the surface of the sleeve 314 and tightly pushes against the main shaft inside; horizontal fastening bolts 307 for defining the horizontal position are respectively disposed in the horizontal long holes 306.
The air blowing system comprises a prismatic air box 303 fixedly arranged with the main shaft, and an air port is formed in the prismatic air box 303, in the embodiment, the prismatic air box 303 is opened into a strip-shaped air port and adopts a triangular air box, and the orientation of the air port is adjusted by manually rotating the prismatic air box 303.
More specifically, when the system is installed, the on-board water spraying system 203 and the off-board water spraying system 204 are installed through the first L-shaped bracket 202, and the hydraulic control valve 201 and the related water pipelines are connected. While the on-board blower system 303, the off-board blower system 304, the wind control valve 301 and the barometer 302 are mounted on the transmission system 4, as shown in fig. 5; then, connecting corresponding electric appliance control systems, and setting corresponding time delays T; the sealing condition of the water pipeline and the air pipeline is checked by ventilation through water and is adjusted to a good state, the sensitivity of each control valve is checked, the direction and the angle of the nozzle of the water spraying system and the air opening of the air blowing system are adjusted, the strength and the sector of water are adjusted, and the strength of air at the air opening is adjusted.
Adjustment of the blowing system 3:
the second L-shaped support 305 can realize the adjustment of the horizontal, high and low and the blowing angle; a horizontal long hole 306 in the horizontal direction, which is adjusted in horizontal position, and then fastened and fixed by a horizontal fastening bolt 307, and is fixed on an on-line machine; the vertical long hole 308 in the height direction is adjusted in height, and the fastening nut 310 is used for fastening, limiting and fixing after the adjustment is in place; as shown in fig. 3. In this embodiment, the sleeve 314 is made of galvanized pipe, the horizontal bolt 309 and the fixing nut 313 are welded on the sleeve, holes are drilled at the corresponding positions of the sleeve before the fixing nut 313 is welded, the spindle heads 311 of the blowing system are welded at two ends of the blowing device and inserted into the sleeve 314, and when the blower is adjusted, the prismatic bellows of the blowing system is rotated by hand to enable the tuyere of the blower to reach a proper angle, and then the spindle is propped up with the T-shaped bolt 312 to limit the position.
The water flushing system 2 is adjusted in the horizontal and height directions and the air blowing system 3; and its water shower nozzle angle adjustment: the movable joint 205 is loosened, the on-board water spraying system 203 and the off-board water spraying system 204 are separated from the main water inlet pipeline, the on-board water spraying system 203 and the off-board water spraying system 204 are rotated by hands to the required water spraying angles, and the movable joint 205 is tightened.
Operation and use of the system:
as shown in fig. 5, the glass sheet with the ground powder and the ground water wind enters from the section 1 conveyor in the arrow direction, the section 1 conveyor is controlled to rotate by the section 1 conveyor motor 103, the glass sheet flows into the proximity switch 104 to be detected and then transmits signals to the PLC control 102, and the time delays T1, T2 and T3 are started, wherein T1 is the starting time of the water control electromagnetic valve 105, T2 is the starting time of the compressed air electromagnetic valve 107, and T3 is the starting time of the section 3 conveyor motor 108. After a time delay T1, the water control electromagnetic valve 105 is started to start water spraying cleaning, so that the unclean water with the grinding powder is washed away; after a time delay T2, the compressed air electromagnetic valve 105 is started to blow off the water attached on the glass sheet 402; the conveyor motor 108 starts to start at a time delay T3, segment 3, and the conveyor roller 401 transports the glass sheet 402 backward. In the whole process, the water spraying cleaning time is t1, and can be set according to the passing time of the glass sheet, namely, the complete passing time; the blowing time t2 can be set according to the passing time of the glass sheet; and the run time t3 of the segment 3 conveyor motor 108 may be set based on the length of time that the glass sheet is traveling through the segment of conveyor.
The rotation time of each delay T1, T2 and T3 and the water spraying time T1, the blowing time T2 and the section 3 conveyor belt can be different according to different production varieties; the height and the angle of the spray head for spraying water and the air blowing port are dynamically adjusted according to specific conditions; the water quantity and the blowing force can be adjusted by corresponding control valves.
Through this process, the glass sheet after edging gets into the drying cabinet at the back with satisfying clean, the desiccation state of requirement, and water spray, blowing, third section conveyer belt rotate all become intermittent type's action, have saved water yield, wind energy and electric energy, have also reduced the electric energy that the handling capacity of waste water and the later process were dried and consumed simultaneously.
Where the terms "first," "second," and the like are used in this patent to define components, those skilled in the art will recognize: the use of "first" and "second" is for convenience only as well as to simplify the description of the present utility model, and the words described above are not meant to be limiting.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which are all within the scope of the claimed utility model. The scope of the utility model is defined by the appended claims and equivalents.
In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "front", "rear", "left", "right", "center", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the protection of the present utility model.
Claims (7)
1. The utility model provides a automatically controlled economizer of photovoltaic glass sheet washs which characterized in that: the automatic flushing device comprises an electric control system, a flushing system, a blowing system and a transmission system, wherein the flushing system and the blowing system are sequentially arranged on the transmission system and are used for flushing and air drying under the control of the electric control system, and the positions of the flushing system and the blowing system in the vertical and horizontal directions on the transmission system are adjustable;
the flushing system comprises an on-board water spraying system and an off-board water spraying system which are arranged up and down, and the main water inlet pipelines of the on-board water spraying system and the off-board water spraying system are respectively connected with a hydraulic control valve and are in control connection with the electric control system through water control electromagnetic valves;
the main shafts fixedly arranged at the two ends of the on-board water spraying system and the under-board water spraying system are arranged on the transmission system through adjustable brackets, the vertical direction, the horizontal direction and the water spraying angle of the main shafts are adjustable, and the main shafts are connected with the main water inlet pipeline through movable joints.
2. The electrically controlled energy saving device for cleaning photovoltaic glass sheets according to claim 1, wherein: the air blowing system comprises an on-board air blowing system and an off-board air blowing system which are arranged up and down, and wind control valves are connected to the air path pipelines of the on-board air blowing system and the off-board air blowing system and are in control connection with the electric control system through wind control electromagnetic valves;
the main shafts fixedly arranged at the two ends of the on-board blowing system are arranged on the transmission system through the adjustable brackets, and the vertical direction, the horizontal direction and the blowing angle of the main shafts are adjustable.
3. The electrically controlled energy saving device for cleaning photovoltaic glass sheets according to claim 1 or 2, characterized in that: the adjustable bracket is an L-shaped bracket, a vertical long hole and a horizontal long hole are correspondingly formed in the L-shaped bracket, a sleeve is correspondingly sleeved at the matching part of the main shaft and the adjustable bracket, and a T-shaped bolt, a horizontal bolt and a fixing nut are correspondingly arranged on the sleeve;
the horizontal bolt penetrates through the vertical long hole and is limited by the matched fastening nut, and the tail end of the horizontal bolt is fixedly arranged on the sleeve;
the T-shaped bolt sequentially penetrates through a fixing nut fixedly arranged on the surface of the sleeve and tightly pushes against the main shaft inside;
horizontal fastening bolts for limiting the horizontal position are correspondingly arranged in the horizontal long holes.
4. The electrically controlled energy saving device for cleaning photovoltaic glass sheets according to claim 1, wherein: the air blowing system comprises a prismatic air box fixedly arranged with the main shaft, and an air port is formed in the prismatic air box.
5. A photovoltaic glass sheet cleaning electrically controlled energy saving device according to claim 3, characterized in that: and the fixing nut and the sleeve are fixed by welding.
6. The electrically controlled energy saving device for cleaning photovoltaic glass sheets according to claim 4, wherein: the prismatic bellows is provided with a strip-shaped air port, and the orientation of the air port is adjusted by manually rotating the prismatic bellows.
7. The electrically controlled energy saving device for cleaning photovoltaic glass sheets according to claim 4, wherein: the prismatic bellows is a triangular bellows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321741088.3U CN220590875U (en) | 2023-07-05 | 2023-07-05 | Electric control energy-saving device for cleaning photovoltaic glass sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321741088.3U CN220590875U (en) | 2023-07-05 | 2023-07-05 | Electric control energy-saving device for cleaning photovoltaic glass sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220590875U true CN220590875U (en) | 2024-03-15 |
Family
ID=90181449
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321741088.3U Active CN220590875U (en) | 2023-07-05 | 2023-07-05 | Electric control energy-saving device for cleaning photovoltaic glass sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220590875U (en) |
-
2023
- 2023-07-05 CN CN202321741088.3U patent/CN220590875U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |