CN220586750U

CN220586750U - Automatic component inserter

Info

Publication number: CN220586750U
Application number: CN202322219843.8U
Authority: CN
Inventors: 尹海兵; 谷琦
Original assignee: Shenzhen Meider Technology Co ltd
Current assignee: Shenzhen Meider Technology Co ltd
Priority date: 2023-08-17
Filing date: 2023-08-17
Publication date: 2024-03-12
Anticipated expiration: 2033-08-17

Abstract

The utility model relates to the technical field of automatic component inserting machines, in particular to an automatic component inserting machine, which comprises a workbench, wherein a control row key is arranged on the surface of the workbench, a component inserting manipulator is arranged on the surface of the workbench, a fixing frame is fixed on one side of the workbench, a limiting frame is arranged on one side of the fixing frame, conveying parts are arranged in the limiting frame and the fixing frame, a linkage feeding mechanism is arranged on the surface of the workbench, the linkage feeding mechanism consists of a feeding component and a double-shaft motor, a limiting mechanism is arranged on the surface of the limiting frame, the limiting mechanism consists of a limiting member and a locking bolt, a positioning mechanism is arranged between the conveying parts, and the positioning mechanism consists of a baffle frame, a moving component and a sliding frame. The utility model not only saves the kinetic energy required by the automatic plug-in machine in use and improves the stability of the automatic plug-in machine in use, but also improves the convenience degree of the automatic plug-in machine in use.

Description

Automatic component inserter

Technical Field

The utility model relates to the technical field of automatic component inserting machines, in particular to an automatic component inserting machine.

Background

The insertion machine is mechanical equipment for automatically and normally inserting some regular electronic components into conductive through holes of a printed circuit board, the operation of the insertion machine basically comprises components such as capacitors, inductors, connectors and the like, engineering personnel in a design procedure can divide work for insertion parts of each station according to workload and rationality, each machine is only responsible for installing a plurality of elements, and the same operation is repeated, so that error opportunities are reduced as much as possible.

When the automatic component inserter feeds the electronic components, the electronic components are generally conveyed through independent driving equipment, and are not easy to link, so that energy conservation is not facilitated; when the automatic plug-in machine limits the circuit board, only one side of the automatic plug-in machine is blocked, so that the stability of the circuit board when the automatic plug-in machine is used is reduced; when the automatic component inserter is used for conveying the circuit board, the clamping plate is driven by the air cylinder to guide the circuit board, so that the automatic component inserter is more complicated, and the convenience degree of the automatic component inserter in use is reduced.

Disclosure of Invention

The utility model aims to provide an automatic plug-in machine, which solves the problems that the automatic plug-in machine is unfavorable for energy conservation, low in stability and low in convenience degree when being used in the background art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an automatic plug-in components machine, includes the workstation, the surface mounting of workstation has the control to arrange the key, the surface mounting of workstation has the plug-in components manipulator, one side of workstation is fixed with the mount, one side of mount is provided with the spacing, conveying part is all installed to the inside of spacing and mount, the surface of workstation is provided with linkage feeding mechanism, linkage feeding mechanism comprises feeding component and biax motor, the surface of spacing is provided with stop gear, stop gear comprises spacing component and lock bolt, be provided with positioning mechanism between the conveying part, positioning mechanism comprises fender frame, moving component and sliding frame.

Preferably, the surface mounting of mount has biax motor, biax motor's input and control are arranged the output electric connection of key, biax motor's output is fixed connection mutually through the transmission shaft of shaft coupling and conveying part, the surface of workstation is provided with feeding assembly.

Preferably, the inside of feeding assembly is including guide way, pay-off cavity, sprocket, chain and placing the seat, the pay-off cavity has been seted up on the surface of workstation, the inside of pay-off cavity is all rotated and is connected with the sprocket, the one end of sprocket is fixed connection through the shaft coupling with the output of biax motor, the surface winding of sprocket has the chain, the chain mutually supports with the sprocket.

Preferably, the surface of the chain is fixed with equidistant placing seats, the inner wall of the feeding cavity is provided with guide grooves, and the guide grooves are in sliding fit with the placing seats.

Preferably, a limiting member is arranged on the surface of the workbench, and the limiting member is locked through a locking bolt.

Preferably, the inside of spacing component is provided with adjusting screw, spout and sleeve, the surface rotation of workstation is connected with adjusting screw, adjusting screw's one end runs through workstation, mount and spacing in proper order and rotates with the other end of workstation and be connected, adjusting screw and the mutual screw thread fit of spacing.

Preferably, the surface of the adjusting screw is sleeved with a sleeve, the surface of the sleeve is fixedly connected with the surface of the workbench, the surface of the sleeve is in threaded connection with a locking bolt, and one end of the locking bolt penetrates through the sleeve and is fastened with the surface of the adjusting screw in an extrusion mode.

Preferably, the surfaces of the fixing frame and the limiting frame are both fixed with sliding frames, a baffle frame is arranged in the sliding frames, the baffle frame is of a U-shaped structure, the baffle frame is positioned on one side of the plug-in mechanical arm, and the baffle frame is driven by the moving assembly.

Preferably, the movable assembly comprises an eccentric disc and a driving motor, the driving motor is mounted on the surfaces of the fixed frame and the limiting frame, the input end of the driving motor is electrically connected with the output end of the control row key, the output end of the driving motor is fixed with a rotating shaft through a coupler, one end of the rotating shaft is fixed with the eccentric disc, and the surface of the eccentric disc is in contact with the surface of the blocking frame.

Compared with the prior art, the utility model has the beneficial effects that: the automatic plug-in machine not only saves the kinetic energy required by the use of the automatic plug-in machine and improves the stability of the automatic plug-in machine, but also improves the convenience of the automatic plug-in machine;

1. the circuit board to be inserted is placed at one end of the conveying part through the linkage feeding mechanism, the control row key is operated to enable the control row key to control the conveying part to be started, the circuit board is conveyed under the action of the conveying part, meanwhile, the double-shaft motor drives the conveying part to work, the chain wheel is synchronously driven to rotate, the chain wheel at the other end is driven to rotate under the action of the chain, the placing seat is driven to move along the guide groove, then the electronic components to be inserted can be placed in the placing seat to convey the electronic components, the function of linkage conveying the electronic components of the automatic insertion machine is achieved, and therefore kinetic energy required by the automatic insertion machine in use is saved;

2. when the circuit board moves between the baffle frames, the drive motor is controlled to work by controlling the row key to drive the eccentric disc to rotate, the baffle frames are jacked up, the baffle frames slide upwards along the sliding frames to position and block the circuit board, then the plug-in mechanical arm is controlled to work by controlling the row key to clamp electronic components in the placing seat and then insert the electronic components into the surface of the circuit board, after the plug-in of the circuit board is finished, the drive motor drives the eccentric disc to rotate, the baffle frames fall under the action of gravity, the baffle frames are far away from the circuit board, at the moment, the circuit board finished by the plug-in is guided out through the conveying part, so that the two-side positioning function of the automatic plug-in machine on the circuit board is realized, and the stability of the automatic plug-in machine in use is improved;

3. through being provided with stop gear, unscrew locking bolt, rotatory adjusting screw later makes the spacing slide along the spout under adjusting screw and the screw-thread fit of spacing, adjusts the distance between mount and the spacing, makes the circuit board both sides of waiting the plug-in components respectively with the surface contact of mount and spacing, leads the circuit board, screw up locking bolt later to be locked adjusting screw, so as to realize the limit function of automatic plug-in components machine to the circuit board of being convenient for, thereby improved the convenient degree when automatic plug-in components machine uses.

Drawings

FIG. 1 is a schematic view of a three-dimensional appearance structure of the present utility model;

FIG. 2 is a schematic top view of the present utility model;

FIG. 3 is an enlarged schematic side view of the positioning mechanism of the present utility model;

fig. 4 is an enlarged schematic view of the limiting mechanism of the present utility model.

In the figure: 1. a work table; 101. controlling the row keys; 102. an insert manipulator; 103. a fixing frame; 104. a limiting frame; 105. a conveying section; 2. a linkage feeding mechanism; 201. a feeding assembly; 2011. a guide groove; 2012. a feeding cavity; 2013. a sprocket; 2014. a chain; 2015. a placement seat; 202. a biaxial motor; 3. a limiting mechanism; 301. a limiting member; 3011. adjusting a screw; 3012. a chute; 3013. a sleeve; 302. a locking bolt; 4. a positioning mechanism; 401. a baffle frame; 402. a moving assembly; 4021. an eccentric disc; 4022. a drive motor; 403. and (5) sliding a frame.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and furthermore, the terms "first", "second", "third", "up, down, left, right", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Meanwhile, in the description of the present utility model, unless explicitly stated and defined otherwise, the terms "connected", "connected" and "connected" should be interpreted broadly, and for example, may be fixedly connected, detachably connected, or integrally connected; the mechanical connection and the electrical connection can be adopted; all other embodiments, which may be directly or indirectly through intermediaries, which may be obtained by a person of ordinary skill in the art without inventive effort based on the embodiments of the present utility model are within the scope of the present utility model.

The structure of the automatic component inserter provided by the utility model is shown in fig. 1 and 2, the automatic component inserter comprises a workbench 1, a control row key 101 is arranged on the surface of the workbench 1, the model of the control row key 101 can be selected from LA series, a component inserting manipulator 102 is arranged on the surface of the workbench 1, a fixing frame 103 is fixed on one side of the workbench 1, a limiting frame 104 is arranged on one side of the fixing frame 103, a conveying part 105 is arranged in both the limiting frame 104 and the fixing frame 103, a linkage feeding mechanism 2 is arranged on the surface of the workbench 1, the linkage feeding mechanism 2 consists of a feeding component 201 and a double-shaft motor 202, the double-shaft motor 202 is arranged on the surface of the fixing frame 103, the model of the double-shaft motor 202 can be selected from YAQ series, the input end of the double-shaft motor 202 is electrically connected with the output end of the control row key 101, the output end of the double-shaft motor 202 is fixedly connected with a transmission shaft of the conveying part 105 through a coupler, a guide groove 2011, a feeding cavity 2012, a chain 2013, a chain 2014 and a placing seat 20154 are arranged on the surface of the workbench 1, the surface of the feeding component 201 is provided with a guide groove 20153, the surface of the chain 20154 is provided with a chain 2014, the surface of the feeding cavity 2012 is provided with a chain 2014, the surface of the chain 2014 is provided with the chain 2014 and the chain 2014 is provided with the guide 2015, the guide 2014 is matched with the inner surface 2012012012014, and the chain 2014 is fixedly placed with the inner side of the guide groove, and the guide 2012014.

When the automatic component inserter is used, a circuit board to be inserted is placed at one end of the conveying part 105, the control row key 101 is operated, the control row key 101 controls the conveying part 105 to be started, the circuit board is conveyed under the action of the conveying part 105, meanwhile, the double-shaft motor 202 drives the conveying part 105 to work, the chain wheel 2013 is synchronously driven to rotate, the chain wheel 2013 at the other end is driven to rotate under the action of the chain 2014, the placement seat 2015 is driven to move along the guide groove 2011, and then electronic components to be inserted can be placed in the placement seat 2015 to be conveyed, so that the function of linkage conveying of the electronic components of the automatic component inserter is realized.

Further, as shown in fig. 2 and 4, a limiting mechanism 3 is arranged on the surface of the limiting frame 104, the limiting mechanism 3 is composed of a limiting member 301 and a locking bolt 302, the limiting member 301 is arranged on the surface of the workbench 1, the limiting member 301 is locked through the locking bolt 302, an adjusting screw 3011, a sliding groove 3012 and a sleeve 3013 are arranged in the limiting member 301, the adjusting screw 3011 is rotatably connected to the surface of the workbench 1, one end of the adjusting screw 3011 sequentially penetrates through the workbench 1, the fixing frame 103 and the limiting frame 104 and is rotatably connected with the other end of the workbench 1, the adjusting screw 3011 is in threaded fit with the limiting frame 104, the sleeve 3013 is sleeved on the surface of the adjusting screw 3011, the surface of the sleeve 3013 is fixedly connected with the surface of the workbench 1, the locking bolt 302 is in threaded connection with the surface of the sleeve 3013, and one end of the locking bolt 302 penetrates through the sleeve 3013 and is in extrusion fastening with the surface of the adjusting screw 3011.

When the automatic plug-in machine is used, the locking bolt 302 is unscrewed, the adjusting screw 3011 is rotated, the limiting frame 104 slides along the sliding groove 3012 under the threaded fit of the adjusting screw 3011 and the limiting frame 104, the distance between the fixing frame 103 and the limiting frame 104 is adjusted, two sides of a circuit board to be plugged are respectively contacted with the surfaces of the fixing frame 103 and the limiting frame 104, the circuit board is guided, the locking bolt 302 is screwed down, and the adjusting screw 3011 is locked, so that the limiting function of the automatic plug-in machine on the circuit board is facilitated.

Further, as shown in fig. 3, a positioning mechanism 4 is disposed between the conveying portions 105, the positioning mechanism 4 is composed of a baffle frame 401, a moving assembly 402 and a slide frame 403, the surfaces of the fixed frame 103 and the limiting frame 104 are both fixed with the slide frame 403, the baffle frame 401 is disposed in the slide frame 403, the baffle frame 401 is in a U-shaped structure, the baffle frame 401 is located at one side of the plug-in mechanical arm 102, the baffle frame 401 is driven by the moving assembly 402, an eccentric disc 4021 and a driving motor 4022 are included in the moving assembly 402, the driving motor 4022 is mounted on the surfaces of the fixed frame 103 and the limiting frame 104, the driving motor 4022 is of a SEW series, the input end of the driving motor 4022 is electrically connected with the output end of the control row key 101, the output end of the driving motor 4022 is fixed with a rotating shaft through a coupler, one end of the rotating shaft is fixed with the eccentric disc 4021, and the surface of the eccentric disc 4021 is in contact with the surface of the baffle frame 401.

When the automatic plug-in machine is used, when a circuit board moves between the baffle frames 401, the drive motor 4022 is controlled to work through the control row key 101, the drive motor 4022 drives the eccentric disc 4021 to rotate, the baffle frames 401 are jacked up, the baffle frames 401 slide upwards along the sliding frames 403 to position and block the circuit board, then the plug-in mechanical arm 102 is controlled to work through the control row key 101, the plug-in mechanical arm 102 clamps electronic components inside the placing seat 2015 and inserts the electronic components into the surface of the circuit board, after the circuit board plug-in is completed, the drive motor 4022 drives the eccentric disc 4021 to rotate, the baffle frames 401 drop under the action of gravity, the baffle frames 401 are far away from the circuit board, and at the moment, the finished circuit board is guided out through the conveying part 105, so that the two-side positioning function of the automatic plug-in machine on the circuit board is realized.

Working principle: when the automatic plug-in machine is used, firstly, the locking bolt 302 is unscrewed, then the adjusting screw 3011 is rotated, the limiting frame 104 slides along the sliding groove 3012 under the threaded fit of the adjusting screw 3011 and the limiting frame 104, the distance between the fixing frame 103 and the limiting frame 104 is adjusted, two sides of a circuit board to be plugged are respectively contacted with the surfaces of the fixing frame 103 and the limiting frame 104, the circuit board is guided, then the locking bolt 302 is screwed, and the adjusting screw 3011 is locked, so that the limiting function of the circuit board is conveniently realized by the automatic plug-in machine, and the convenience degree of the automatic plug-in machine in use is improved.

Then the circuit board to be inserted is placed at one end of the conveying part 105, the control row key 101 is operated, the control row key 101 controls the conveying part 105 to be started, the circuit board is conveyed under the action of the conveying part 105, meanwhile, the double-shaft motor 202 drives the conveying part 105 to work, the chain wheel 2013 is synchronously driven to rotate, the chain wheel 2013 at the other end is driven to rotate under the action of the chain 2014, the placing seat 2015 is driven to move along the guide groove 2011, then the electronic components to be inserted can be placed in the placing seat 2015, and the electronic components are conveyed, so that the function of linkage conveying of the electronic components of the automatic insertion machine is realized, and the kinetic energy required by the use of the automatic insertion machine is saved.

When the circuit board moves between the baffle frames 401, the driving motor 4022 is controlled to work through the control row key 101, the driving motor 4022 drives the eccentric disc 4021 to rotate, the baffle frames 401 are jacked up, the baffle frames 401 slide upwards along the sliding frames 403 to position and block the circuit board, then the plug-in mechanical arm 102 is controlled to work through the control row key 101, the plug-in mechanical arm 102 clamps electronic components in the placing seat 2015 and inserts the electronic components into the surface of the circuit board, after the circuit board plug-in is completed, the driving motor 4022 drives the eccentric disc 4021 to rotate, the baffle frames 401 drop under the action of gravity, the baffle frames 401 are far away from the circuit board, at the moment, the finished circuit board is guided out through the conveying part 105, so that the two-side positioning function of the automatic plug-in machine on the circuit board is realized, the stability of the automatic plug-in machine in use is improved, and finally the use work of the automatic plug-in machine is completed.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. An automatic component inserter comprising a workbench (1), characterized in that: the surface mounting of workstation (1) has control row key (101), the surface mounting of workstation (1) has plug-in components manipulator (102), one side of workstation (1) is fixed with mount (103), one side of mount (103) is provided with spacing (104), conveying part (105) are all installed to the inside of spacing (104) and mount (103), the surface of workstation (1) is provided with linkage feeding mechanism (2), linkage feeding mechanism (2) comprise feeding component (201) and biax motor (202), the surface of spacing (104) is provided with stop gear (3), stop gear (3) comprise spacing component (301) and locking bolt (302), be provided with positioning mechanism (4) between conveying part (105), positioning mechanism (4) comprise stop frame (401), removal subassembly (402) and sliding frame (403).

2. An automatic component inserter according to claim 1, wherein: the surface mounting of mount (103) has biax motor (202), the input of biax motor (202) is connected with the output of control row key (101) electricity, the output of biax motor (202) is fixed connection with the transmission shaft of conveying part (105) through the shaft coupling, the surface of workstation (1) is provided with pay-off subassembly (201).

3. An automatic component inserter according to claim 2, characterized in that: the inside of pay-off subassembly (201) is including guide way (2011), pay-off cavity (2012), sprocket (2013), chain (2014) and placing seat (2015), pay-off cavity (2012) have been seted up on the surface of workstation (1), the inside of pay-off cavity (2012) is all rotated and is connected with sprocket (2013), the one end of sprocket (2013) and the output of biax motor (202) are through shaft coupling looks fixed connection, the surface winding of sprocket (2013) has chain (2014), chain (2014) and sprocket (2013) mutually support.

4. An automatic component inserter according to claim 3, wherein: the surface of chain (2014) is fixed with equidistant seat (2015) of placing, guide way (2011) have been seted up to the inner wall of pay-off cavity (2012), guide way (2011) and seat (2015) of placing sliding fit each other.

5. An automatic component inserter according to claim 1, wherein: the surface of the workbench (1) is provided with a limiting member (301), and the limiting member (301) is locked through a locking bolt (302).

6. An automatic component inserter according to claim 5, wherein: the inside of spacing component (301) is provided with adjusting screw (3011), spout (3012) and sleeve (3013), the surface rotation of workstation (1) is connected with adjusting screw (3011), the one end of adjusting screw (3011) runs through workstation (1), mount (103) and spacing (104) in proper order and is connected with the other end of workstation (1) in rotation, adjusting screw (3011) and spacing (104) screw-thread fit each other.

7. An automatic component inserter according to claim 6, wherein: the surface cover of adjusting screw (3011) is equipped with sleeve (3013), the surface of sleeve (3013) is fixed connection with the surface of workstation (1), the surface threaded connection of sleeve (3013) has locking bolt (302), the one end of locking bolt (302) runs through sleeve (3013) and with the surface extrusion fastening of adjusting screw (3011).

8. An automatic component inserter according to claim 1, wherein: the sliding frame is characterized in that sliding frames (403) are fixed on the surfaces of the fixing frames (103) and the limiting frames (104), a blocking frame (401) is arranged in the sliding frames (403), the blocking frame (401) is of a U-shaped structure, the blocking frame (401) is located on one side of the plug-in mechanical arm (102), and the blocking frame (401) is driven by a moving assembly (402).

9. An automatic component inserter according to claim 8, wherein: the inside of remove subassembly (402) includes eccentric disk (4021) and driving motor (4022), driving motor (4022) are all installed on the surface of mount (103) and spacing (104), the input of driving motor (4022) is with the output electric connection of control row key (101), the output of driving motor (4022) is fixed with the pivot through the shaft coupling, the one end of pivot is fixed with eccentric disk (4021), the surface of eccentric disk (4021) and the surface mutual contact of fender frame (401).