CN220586138U - Automatic paint rolling device for stator - Google Patents
Automatic paint rolling device for stator Download PDFInfo
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- CN220586138U CN220586138U CN202321843589.2U CN202321843589U CN220586138U CN 220586138 U CN220586138 U CN 220586138U CN 202321843589 U CN202321843589 U CN 202321843589U CN 220586138 U CN220586138 U CN 220586138U
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- 239000003973 paint Substances 0.000 title claims abstract description 152
- 238000005096 rolling process Methods 0.000 title claims abstract description 79
- 230000007246 mechanism Effects 0.000 claims abstract description 200
- 230000033001 locomotion Effects 0.000 claims abstract description 53
- 230000000670 limiting effect Effects 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 18
- 230000002093 peripheral effect Effects 0.000 description 16
- 238000009434 installation Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 8
- 238000007790 scraping Methods 0.000 description 7
- 210000004907 gland Anatomy 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000003595 mist Substances 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of motor production, and particularly relates to an automatic stator paint rolling device. The device comprises an outer circle paint rolling device and an inner circle paint rolling device, wherein the outer circle paint rolling device is provided with a rotary supporting mechanism, and the inner circle paint rolling device is provided with a stator rotary limiting mechanism; taking a space rectangular coordinate system as a reference system, setting the axial directions of the rotary supporting mechanism and the stator rotary limiting mechanism as Y directions and setting the horizontal direction vertical to the Y directions as X directions; the first door-shaped frame is arranged along the X direction, and a first linear movement mechanism and a first carrying mechanism are arranged on the first door-shaped frame; the first linear motion mechanism drives the first carrying mechanism to linearly move on the first door-shaped frame along the X direction, and the first carrying mechanism carries the stator to the stator rotation limiting mechanism through the rotation supporting mechanism. The device replaces manual work to carry the stator to the stator rotation limiting mechanism by the rotation supporting mechanism, saves the manpower, and eliminates the potential safety hazard of manual carrying operation.
Description
Technical Field
The utility model belongs to the technical field of motor production, and particularly relates to an automatic stator paint rolling device.
Background
The rust-proof treatment of the stator surface is an important process in the manufacturing process of the motor stator, which directly affects the service life of the motor. At present, the stator is mainly rusted by means of antirust paint on the surface of the stator, and the setting of the antirust paint is generally realized by paint spraying or paint rolling.
The painting process typically sprays paint to the rotating stator surface with a spray gun or atomizer. When spraying, the antirust paint is sprayed on the surface of the rotor in a mist form, and a large amount of paint mist can cause harm to human bodies. When the paint mist concentration is too high and the air circulation is not smooth, safety accidents such as fire disaster and the like are easy to happen. In order to ensure the health and production safety of operators, the inner and outer surfaces of the stator are painted by a paint rolling process.
The paint roller device has various structural forms: for example, chinese patent publication No. CN216757046U discloses a stator paint rolling apparatus, in which a stator spreading mechanism spreads a stator and drives the stator to rotate in a paint box, so that an insulating paint is adhered to an outer wall of the stator, and a heating mechanism heats the rotating stator, so that the insulating paint can be cured rapidly. Because the stretching mechanism contacts with the inner wall of the stator, paint rolling on the inner wall of the stator cannot be realized, and the paint layer finished by the paint rolling mode is easy to have uneven thickness, so that the use and the installation of the stator are affected.
In order to make the paint layer thickness of the stator even, chinese patent publication No. CN113083602a discloses a paint roller device for irregular surface of stator core, the device makes the paint roller scrape paint attached to the paint roller to different extent by adjusting the interval between the paint scraping wheel and the paint roller, and then controls the thickness of paint layer attached to the paint roller, finally achieves the purpose of controlling the thickness of paint layer on the surface of the stator core. The paint rolling device for the irregular surface of the stator core comprises an iron core outer circle paint rolling device and an iron core inner circle paint rolling device, wherein the iron core outer circle paint rolling device comprises a rotary supporting mechanism which is matched with an inner hole of the iron core and drives the iron core to rotate along the axis of the iron core, and the iron core inner circle paint rolling device comprises a stator rotary limiting mechanism which is in clearance fit with the outer peripheral surface of the iron core. When the device works, the iron core firstly completes the outer circle paint rolling operation on the rotary supporting mechanism of the iron core outer circle paint rolling device, the iron core after completing the outer circle paint rolling is manually taken down, then is carried and sleeved on the second paint rolling wheel of the iron core inner circle paint rolling device, and after completing the inner circle paint rolling operation on the stator rotary limiting mechanism of the iron core inner circle paint rolling device, the iron core is manually taken down and then is put into a tray to enter the next working procedure.
Because the stator core and the stator have similar structures, the device is also suitable for the paint rolling process of the inner and outer circumferential surfaces of the stator. In the process of using the device, manual operation is needed for carrying and loading and unloading the stator, so that not only is the manpower wasted, but also the risk that the operator is clamped by the device exists, and safety accidents are easy to occur.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: the automatic paint rolling device for the stator is capable of automatically carrying the stator from the rotary supporting mechanism to the rotary limiting mechanism of the stator and discharging the stator from the rotary limiting mechanism of the stator, labor is saved, and safety and reliability are achieved.
The technical scheme adopted for solving the technical problems is as follows: the automatic stator paint rolling device comprises an outer circle paint rolling device and an inner circle paint rolling device, wherein the outer circle paint rolling device is provided with a rotary supporting mechanism, and the inner circle paint rolling device is provided with a stator rotary limiting mechanism; taking a space rectangular coordinate system as a reference system, setting the axial directions of the rotary supporting mechanism and the stator rotary limiting mechanism as Y directions, wherein the horizontal direction vertical to the Y directions is the X direction, and the directions vertical to the X direction and the Y direction are the Z directions;
the device also comprises a first door-shaped frame arranged along the X direction, wherein a first linear movement mechanism and a first carrying mechanism are arranged on the first door-shaped frame;
the first linear motion mechanism drives the first carrying mechanism to move linearly on the first door-shaped frame along the X direction, and the first carrying mechanism carries the stator from the rotary supporting mechanism to the stator rotary limiting mechanism.
Further, the axial line of the rotary supporting mechanism is the same as the axial line of the stator rotary limiting mechanism in height;
the first carrying mechanism comprises a first telescopic part connected to the first linear motion mechanism and a first clamping part arranged on the first telescopic part; the first telescopic part drives the first clamping part to synchronously move in a telescopic manner along the Y direction.
Further, the first clamping part comprises a clamping jaw cylinder and clamping jaws arranged on the clamping jaw cylinder.
Further, the clamping jaw is provided with a clamping surface, and a rubber pad with a rough surface is arranged on the clamping surface.
Further, the device also comprises a second door frame which is arranged along the horizontal direction, and a second linear motion mechanism and a second carrying mechanism are arranged on the second door frame;
the second linear motion mechanism drives the second carrying mechanism to linearly move on the second door frame, and the second carrying mechanism is used for carrying the stator appointed position on the stator rotation limiting mechanism.
Further, the second door frame has the same structure as the first door frame, and the second linear motion mechanism has the same structure as the first linear motion mechanism;
the second door frame and the second linear motion mechanism are arranged along the X direction, and the second linear motion mechanism drives the second carrying mechanism to linearly move along the X direction.
Further, the second carrying mechanism comprises a lifting part connected to the second linear motion mechanism, a second telescopic part arranged on the lifting part, a rotating part arranged on the second telescopic part and a second clamping part connected with the rotating part;
the rotation axis of the rotation part is perpendicular to the Y direction;
the lifting part drives the second telescopic part, the rotating part and the second clamping part to move in a lifting way together; the second telescopic part drives the rotating part and the second clamping part to move in a telescopic way along the Y direction; the rotating part drives the second clamping part to rotate around the rotating shaft to reciprocate.
Further, the lifting part comprises a Z-direction telescopic cylinder, the cylinder body of the telescopic cylinder is connected with the second linear motion mechanism, and the telescopic rod of the telescopic cylinder is connected with the second telescopic part.
Further, the first carrying mechanism comprises a first telescopic part connected to the first linear motion mechanism and a first clamping part arranged on the first telescopic part, the second telescopic part is identical to the first telescopic part in structure, and the second clamping part is identical to the first clamping part in structure.
Further, the rotating part comprises a rotating cylinder connected with the second telescopic part, and the second clamping part is fixedly arranged on an output shaft of the rotating cylinder;
the rotary output shaft of the rotary cylinder is a rotary shaft.
Compared with the prior art, the utility model has the beneficial effects that: the utility model provides an automatic paint rolling device for a stator, which replaces manual transportation of the stator to a stator rotation limiting mechanism by a rotation supporting mechanism, saves labor and eliminates potential safety hazards of manual transportation operation; simple structure, the installation and the control of being convenient for practice thrift installation space, practice thrift manufacturing cost.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic view of a first handling mechanism according to the present utility model;
FIG. 3 is a schematic view of a second carrying mechanism of the present utility model;
reference numerals: 1-an outer circle paint rolling device; 11-a rotary support mechanism; 111-expanding sleeve; 112-hollow spindle; 2-an inner circle paint rolling device; 21-a stator rotation limiting mechanism; 3-a first gate frame; 4-a first linear motion mechanism; 5-a first handling mechanism; 51-a first telescoping portion; 52-a first clamping portion; 521-clamping jaw cylinder; 522-clamping jaws; 6-a second door frame; 7-a second linear motion mechanism; 8-a second handling mechanism; 81-a lifting part; 82-a second telescoping portion; 83-a rotating part; 84-second clamping portion.
Detailed Description
The utility model will be further described with reference to the drawings and examples.
As shown in fig. 1-3, an automatic stator paint rolling device comprises an outer circle paint rolling device 1 and an inner circle paint rolling device 2, wherein a rotary supporting mechanism 11 is arranged on the outer circle paint rolling device 1, and a stator rotary limiting mechanism 21 is arranged on the inner circle paint rolling device 2; taking a space rectangular coordinate system as a reference system, setting the axial directions of the rotary supporting mechanism 11 and the stator rotary limiting mechanism 21 as Y directions, wherein the horizontal direction vertical to the Y directions is the X direction, and the directions vertical to the X direction and the Y direction are the Z directions; the device further comprises a first door-shaped frame 3 arranged along the X direction, wherein a first linear motion mechanism 4 and a first carrying mechanism 5 are arranged on the first door-shaped frame 3; the first linear motion mechanism 4 drives the first carrying mechanism 5 to linearly move on the first door frame 3 along the X direction, and the first carrying mechanism 5 carries the stator from the rotation support mechanism 11 to the stator rotation limiting mechanism 21.
The stator is sleeved and fixed on a rotary supporting mechanism 11 of the outer circle paint rolling device 1, and the outer circle paint rolling device 1 rolls paint on the outer circumferential surface of the stator while the rotary supporting mechanism 11 drives the stator to rotate. After finishing the paint rolling of the outer peripheral surface of the stator, the first linear motion mechanism 4 drives the first carrying mechanism 5 to move to the rotary supporting mechanism 11 along the X direction, the first carrying mechanism 5 carries the stator on the rotary supporting mechanism 11 to the stator rotary limiting mechanism 21 of the inner peripheral surface paint rolling device 2, and the stator finishes the paint rolling of the inner peripheral surface on the stator rotary limiting mechanism 21. The first door-shaped frame 3, the first linear motion mechanism 4 and the first carrying mechanism 5 are matched to move to replace manual carrying operation, automatic carrying from the rotary supporting mechanism 11 to the rotary limiting mechanism 21 of the stator is achieved, labor is saved, and potential safety hazards of manual carrying operation are eliminated.
The outer circle paint rolling device 1 is mainly used for rolling paint on the outer circumferential surface of a stator. Specifically, the outer circle paint rolling device 1 comprises a first paint mechanism for containing paint, a rotary supporting mechanism 11 for forming rotary support on the iron core after being matched with an inner hole of the iron core, a rotary outer paint rolling mechanism matched with the first paint mechanism, and a first paint scraping mechanism positioned on one side of the rotary outer paint rolling mechanism, wherein the rotary supporting mechanism 11 is positioned on the other side of the rotary outer paint rolling mechanism. The working process is as follows: after the rotary outer paint rolling mechanism and the first paint rolling mechanism rotate in the first paint rolling mechanism and paint is attached, the first paint scraping mechanism scrapes the paint layer on the surface of the rotary outer paint rolling mechanism to a specified thickness. The rotary outer paint rolling mechanism drives the stator on the rotary supporting mechanism 11 to rotate relatively by virtue of friction force, so that paint on the surface of the rotary outer paint rolling mechanism is rolled and coated on the outer peripheral surface of the stator.
The rotary supporting mechanism 11 is used for positioning the stator and driving the stator to rotate, and the paint rolling mechanism is matched to finish paint rolling operation of the outer peripheral surface of the stator. Specifically, the rotary supporting mechanism 11 includes a first support, a hollow rotating shaft 112, an expansion sleeve 111, a gland, a pull rod, a rotary connecting seat and a first linear driver; at least a part of the peripheral surface of one end of the hollow rotating shaft 112 is a conical surface, the other end of the hollow rotating shaft 112 is rotatably assembled on the first support, and the expansion sleeve 111 is sleeved on the hollow rotating shaft 112 and matched with the conical surface of the hollow rotating shaft 112; the gland is matched with the expansion sleeve 111 and drives the expansion sleeve 111 to move; the pull rod passes through the hollow rotating shaft 112, one end of the pull rod is connected with the gland, and the other end of the pull rod is connected with the rotary connecting seat; the first linear driver is connected with the rotary connecting seat.
The tensioning process of the rotary supporting mechanism 11 to the iron core A is as follows: the stator is sleeved on the expansion sleeve 111, the piston rod of the first linear driver drives the pull rod to axially move, the pull rod drives the gland to move towards the hollow rotating shaft 112, the expansion sleeve 111 is expanded under the action of the gland, and the expanded expansion sleeve 111 expands and positions the stator on the rotary supporting mechanism 11. When the rotary outer paint roller 11 works, the rotary outer paint roller provides circumferential acting force to the stator, so that the stator, the hollow rotating shaft 112, the expansion sleeve 111, the gland and the pull rod synchronously rotate.
The inner circle paint rolling device 2 is mainly used for rolling paint on the inner circumferential surface of the stator. Specifically, the inner paint roller device 2 includes a second rotary driving mechanism, a second paint roller, a second paint scraping mechanism, a second paint mechanism for accommodating paint, and a stator rotary limiting mechanism 21 in clearance fit with the outer circumferential surface of the stator. The second paint roller is matched with the second paint mechanism and connected with the second rotary driving mechanism to paint the inner peripheral surface of the stator, and when the stator is respectively matched with the second paint roller and the stator rotary limiting mechanism 21, the iron core and the second paint roller form a planetary transmission mechanism. The second paint scraping mechanism is matched with the second paint roller to control the thickness of paint film applied by the second paint roller to the inner circle of the stator.
The stator rotation limiting mechanism 21 forms clearance fit with the outer peripheral surface of the stator, so that the stator can rotate in a limiting space in a matched manner with the second paint roller, and paint rolling operation of the inner peripheral surface of the stator is completed. Specifically, the stator rotation limiting mechanism 21 comprises a clamping jaw cylinder, a first limiting block connected to one end of the clamping jaw cylinder and a second limiting block connected to the other end of the clamping jaw cylinder, and arc-shaped grooves matched with the outer peripheral surface of the stator are formed in the opposite end faces of the first limiting block and the second limiting block. The stator is sleeved on the second paint roller, the stator is supported by the second paint roller, and the clamping jaw cylinder drives the first limiting block and the second limiting block to move towards the stator, so that the first limiting block and the second limiting block are respectively in clearance fit with the outer peripheral surface of the stator, and a limiting effect is formed on the stator.
The working process of the inner circle paint rolling device 2 is as follows: the second paint roller rotates to pass through the paint scraping rod after paint is attached to the second paint box, the paint scraping rod scrapes the paint layer on the surface of the second paint roller to a specified thickness, meanwhile, the second paint roller rotates to enable the stator to rotate in the limit space of the stator rotation limit mechanism 21 through friction acting force, the rotation direction of the stator is opposite to that of the second paint roller, and then the second paint roller rolls paint on the surface of the second paint roller onto the inner circle surface of the stator.
The outer paint roller 1, the inner paint roller 2, the rotary support mechanism 11 and the stator rotary limiting mechanism 21 all have various structural forms, and the above-mentioned structure can be adopted, and is disclosed in patent document with publication number CN113083602 a.
The first door-shaped frame 3 is mainly used for supporting and installing the first linear motion mechanism 4 and the first carrying mechanism 5, and can be of an integrated structure or formed by welding a stand column and a cross rod. In general, in order to save production and processing cost, the cross bars are usually aluminum profiles, and the upright posts and the aluminum profiles are mainly connected through screw fit angle brackets. The first linear motion mechanism 4 may have various structural forms, such as an electric or pneumatic telescopic rod, a motor-driven linear transmission structure, etc., and in consideration of motion stability, it is preferable that the first linear motion mechanism 4 is driven by a motor, and the linear transmission structure may be a linear transmission structure such as belt transmission, chain transmission, rack and pinion transmission, or screw transmission.
In order to save the height space of the apparatus, to facilitate the arrangement and simplify the structure of the first carrying mechanism 5, it is preferable that the axis of the rotation supporting mechanism 11 is the same as the axis of the stator rotation limiting mechanism 21; the first carrying mechanism 5 includes a first telescopic portion 51 connected to the first linear motion mechanism 4 and a first clamping portion 52 provided on the first telescopic portion 51; the first telescopic part 51 drives the first clamping part 52 to synchronously move in a telescopic manner along the Y direction. After finishing the paint rolling of the outer peripheral surface of the stator, the first linear motion mechanism 4 drives the first carrying mechanism 5 to move to the position of the outer paint rolling device 1 on the first gate-shaped frame 3 along the X direction, the first telescopic part 51 drives the first clamping part 52 to stretch along the Y direction, and the first clamping part 52 is used for clamping the stator on the rotary support mechanism 11.
As a further preferable aspect, the first carrying mechanism 5 is located on a side of the hollow rotating shaft 112 away from the expansion sleeve 111, the first telescopic portion 51 extends in a direction approaching the expansion sleeve 111, and a projection of the first carrying mechanism 5 on a horizontal plane coincides with the rotation support structure. The equipment structure is more compact, and the occupied area is saved.
After finishing the paint rolling of the outer peripheral surface of the stator, the first telescopic part 51 stretches out towards the direction close to the expansion sleeve 111, the first linear motion mechanism 4 drives the first carrying mechanism 5 to move to the position of the outer circle paint rolling device 1 along the X direction, the first telescopic part 51 drives the first clamping part 52 to retract, the first clamping part 52 clamps the stator by clamping a coil protruding along the axial direction of the stator, the first telescopic part 51 drives the first clamping part 52 for clamping the stator to stretch out, and at the moment, the stator leaves the rotary supporting mechanism 11; the first linear motion mechanism 4 drives the first carrying mechanism 5 to move to the position of the inner circle paint rolling device 2 along the X direction, the first telescopic part 51 drives the first clamping part 52 to retract, the first clamping part 52 loosens the stator, at this time, the stator is placed in the supporting space of the stator rotation limiting mechanism 21, and the inner circle paint rolling device 2 starts paint rolling operation on the inner peripheral surface of the stator.
The telescopic structure of the first telescopic portion 51 may be an electrically driven telescopic structure or may be a telescopic cylinder, and in order to save installation space of the apparatus, the telescopic structure is preferably a telescopic cylinder. The first clamping part 52 has various structural forms, and preferably, the first clamping part 52 includes a jaw cylinder 521 and a jaw 522 mounted on the jaw cylinder 521. Simple structure, easy to assemble. To prevent the clamping jaw 522 from scratching the stator coil, the friction force between the clamping jaw 522 and the stator coil is increased, and as a further preferred, the clamping jaw 522 has a clamping surface, and a rubber pad with a rough surface is arranged on the clamping surface. The clamping jaw 522 is more stable to the grabbing clamp of stator, and when being difficult for dropping, the stator coil is not destroyed to the assurance, indirect assurance stator's quality.
After finishing the paint rolling on the outer circumference surface and the inner circumference surface of the stator, the stator needs to be manually taken out from the supporting structure 21 of the inner circle paint rolling device 2 and placed in a tray at a fixed position, generally, the position of the stator on the tray is lower than the position of the stator on the stator rotation limiting mechanism 21, and the axial direction of the stator placed in the tray is Z direction. The blanking and conveying operation is currently completed manually. Preferably, the device further comprises a second door frame 6 arranged along the horizontal direction, and a second linear motion mechanism 7 and a second carrying mechanism 8 are arranged on the second door frame 6; the second linear motion mechanism 7 drives the second carrying mechanism 8 to linearly move on the second door frame 6, and the second carrying mechanism 8 is used for carrying the stator on the stator rotation limiting mechanism 21. Replace the manual work to accomplish the unloading of stator, further practice thrift the manpower, reduce operating personnel intensity of labour, safe and reliable more.
The directions of the second door frame 6 and the second linear motion mechanism 7 are determined by the position of a discharge hole of the equipment, and the discharge hole of the equipment can be in any direction. The second door frame 6 is mainly used for supporting and installing the second linear motion mechanism 7 and the second carrying mechanism 8. The second door frame 6 and the second linear motion mechanism 7 have various structural forms, preferably, the second door frame 6 has the same structure as the first door frame 3, and the second linear motion mechanism 7 has the same structure as the first linear motion mechanism 4; the second door frame 6 and the second linear motion mechanism 7 are both arranged along the X direction, and the second linear motion mechanism 7 drives the second carrying structure 8 to linearly move along the X direction. The arrangement can avoid mutual interference between mechanisms during movement, and meanwhile, the design, manufacture and installation of the structure are simpler, the time cost is saved, and the production efficiency is improved.
In order to save the height space of the apparatus, to facilitate the arrangement and simplify the structure of the second carrying mechanism 8, it is preferable that the second carrying mechanism 8 includes a lifting portion 81 connected to the second linear motion mechanism 7, a second telescopic portion 82 provided on the lifting portion 81, the rotating portion 83 provided on the second telescopic portion 82, and a second clamping portion 84 connected to the rotating portion 83; the rotation axis of the rotation part 83 is perpendicular to the Y direction; the lifting part 81 drives the second telescopic part 82, the rotating part 83 and the second clamping part 84 to move in a lifting manner; the second telescopic part 82 drives the rotating part 83 and the second clamping part 84 to move in a telescopic way along the Y direction; the rotating portion 83 drives the second clamping portion 84 to rotate around the rotation axis to reciprocate.
The inner peripheral surface of the stator is painted, the second telescopic part 82 drives the rotating part 83 and the second clamping part 84 to extend along the Y direction, the rotating part 83 enables the clamping direction of the second clamping part 84 to be perpendicular to the axial direction of the stator positioned on the stator rotation limiting mechanism 21, the second clamping part 84 is in an open state, and the second linear motion mechanism 7 drives the second carrying mechanism 8 to move to the position of the inner circle paint rolling device 2 along the X direction on the second door frame 6, and then the second clamping part 84 clamps the coil protruding along the Y direction of the stator. The second linear motion mechanism 7 drives the second carrying mechanism 8 holding the stator to move to the inner tray along the X direction on the second door frame 6, the rotating part 83 drives the second clamping part 84 to rotate along the X axis direction until the axial direction of the held stator is the Z direction and the stator coil is upward, the second telescopic part 82 drives the rotating part 83 and the second clamping part 84 to shrink along the Y direction, the lifting part 81 drives the second telescopic part 82, the rotating part 83 and the second clamping part 84 to descend to the appointed position, the second clamping part 84 is opened, and the stator is placed in the tray. The lifting part 81 drives the second telescopic part 82, the rotating part 83 and the second clamping part 84 to rise to the original height, and the above operation is repeated.
The lifting part 81 may be a motor-driven linear lifting mechanism, such as a motor-driven screw, a motor-driven timing belt, a motor-driven chain, or a motor-driven rack and pinion. Preferably, the lifting part 81 includes a telescopic cylinder that stretches in the Z direction, a cylinder body of the telescopic cylinder is connected with the second linear motion mechanism 7, and a telescopic rod of the telescopic cylinder is connected with the second telescopic part 82. Simple structure, the installation of being convenient for is maintained.
The second telescopic part 82 and the second clamping part 84 have various structural forms, and the telescopic structure of the second telescopic part 82 can be the same as or different from that of the first telescopic part 51; the second clamping portion 84 may have the same structure as the first clamping portion 52 or may have a different structure. Preferably, the second telescopic portion 82 has the same structure as the first telescopic portion 51, and the second clamping portion 84 has the same structure as the first clamping portion 52. The design, the manufacture and the installation are simpler, the time cost is saved, and the production efficiency is improved.
The rotating portion 83 may be a gear structure driven by a motor, a sprocket structure, or the like. In view of the fact that the rotation angle to be completed is fixed, it is preferable that the rotation portion 83 includes a rotation cylinder connected to the second telescopic portion 82, and the second clamping portion 84 is fixedly provided on an output shaft of the rotation cylinder; the rotary output shaft of the rotary cylinder is a rotary shaft. Simple structure, saving production cost and convenient control.
The utility model provides an automatic paint rolling device for a stator, which replaces manual transportation of the stator to a stator rotation limiting mechanism by a rotation supporting mechanism, saves labor and eliminates potential safety hazards of manual transportation operation; simple structure, the installation and the control of being convenient for practice thrift installation space, practice thrift manufacturing cost.
Claims (10)
1. The automatic stator paint rolling device comprises an outer circle paint rolling device (1) and an inner circle paint rolling device (2), wherein a rotary supporting mechanism (11) is arranged on the outer circle paint rolling device (1), and a stator rotary limiting mechanism (21) is arranged on the inner circle paint rolling device (2); taking a space rectangular coordinate system as a reference system, setting the axial directions of a rotary supporting mechanism (11) and a stator rotary limiting mechanism (21) as Y directions, wherein the horizontal direction vertical to the Y directions is the X direction, and the directions vertical to the X direction and the Y direction are the Z directions;
the method is characterized in that: the device further comprises a first door-shaped frame (3) arranged along the X direction, wherein a first linear movement mechanism (4) and a first carrying mechanism (5) are arranged on the first door-shaped frame (3);
the first linear motion mechanism (4) drives the first carrying mechanism (5) to linearly move on the first door-shaped frame (3) along the X direction, and the first carrying mechanism (5) carries a stator from the rotary supporting mechanism (11) to the stator rotary limiting mechanism (21).
2. The automatic paint roller device for stators according to claim 1, wherein: the axial line of the rotary supporting mechanism (11) is the same as the axial line of the stator rotary limiting mechanism (21);
the first carrying mechanism (5) comprises a first telescopic part (51) connected to the first linear motion mechanism (4) and a first clamping part (52) arranged on the first telescopic part (51); the first telescopic part (51) drives the first clamping part (52) to synchronously move in a telescopic manner along the Y direction.
3. The automatic paint roller device for stators according to claim 2, wherein: the first clamping part (52) comprises a clamping jaw cylinder (521) and a clamping jaw (522) mounted on the clamping jaw cylinder (521).
4. The automatic stator paint roller device according to claim 3, wherein: the clamping jaw (522) has a clamping surface on which a rubber pad with a roughened surface is provided.
5. The automatic stator paint roller device according to any one of claims 2 to 4, wherein: the device also comprises a second door frame (6) which is arranged along the horizontal direction, wherein a second linear motion mechanism (7) and a second carrying mechanism (8) are arranged on the second door frame (6);
the second linear motion mechanism (7) drives the second carrying mechanism (8) to linearly move on the second door frame (6), and the second carrying mechanism (8) is used for carrying the stator on the stator rotation limiting mechanism (21).
6. The automatic paint roller device for stators according to claim 5, wherein: the second door frame (6) has the same structure as the first door frame (3), and the second linear motion mechanism (7) has the same structure as the first linear motion mechanism (4);
the second door frame (6) and the second linear motion mechanism (7) are arranged along the X direction, and the second linear motion mechanism (7) drives the second carrying mechanism (8) to linearly move along the X direction.
7. The automatic paint roller device for stators according to claim 6, wherein: the second conveying mechanism (8) comprises a lifting part (81) connected to the second linear motion mechanism (7), a second telescopic part (82) arranged on the lifting part (81), a rotating part (83) arranged on the second telescopic part (82) and a second clamping part (84) connected with the rotating part (83);
the rotation axis of the rotation part (83) is perpendicular to the Y direction;
the lifting part (81) drives the second telescopic part (82), the rotating part (83) and the second clamping part (84) to move in a lifting way together; the second telescopic part (82) drives the rotating part (83) and the second clamping part (84) to move in a telescopic way along the Y direction; the rotating part (83) drives the second clamping part (84) to rotate around the rotating shaft to reciprocate.
8. The automatic paint roller device for stators according to claim 7, wherein: the lifting part (81) comprises a Z-direction telescopic cylinder, the cylinder body of the telescopic cylinder is connected with the second linear motion mechanism (7), and the telescopic rod of the telescopic cylinder is connected with the second telescopic part (82).
9. The automatic paint roller device for stators according to claim 7, wherein: the second telescopic part (82) has the same structure as the first telescopic part (51), and the second clamping part (84) has the same structure as the first clamping part (52).
10. The automatic paint roller device for stators according to claim 7, wherein: the rotating part (83) comprises a rotating cylinder connected with the second telescopic part (82), and the second clamping part (84) is fixedly arranged on an output shaft of the rotating cylinder;
the rotary output shaft of the rotary cylinder is a rotary shaft.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321843589.2U CN220586138U (en) | 2023-07-13 | 2023-07-13 | Automatic paint rolling device for stator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321843589.2U CN220586138U (en) | 2023-07-13 | 2023-07-13 | Automatic paint rolling device for stator |
Publications (1)
Publication Number | Publication Date |
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CN220586138U true CN220586138U (en) | 2024-03-12 |
Family
ID=90111335
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321843589.2U Active CN220586138U (en) | 2023-07-13 | 2023-07-13 | Automatic paint rolling device for stator |
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CN (1) | CN220586138U (en) |
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2023
- 2023-07-13 CN CN202321843589.2U patent/CN220586138U/en active Active
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