CN220584126U - Automatic high-efficient flaw detection device of pipe fitting - Google Patents
Automatic high-efficient flaw detection device of pipe fitting Download PDFInfo
- Publication number
- CN220584126U CN220584126U CN202322204264.6U CN202322204264U CN220584126U CN 220584126 U CN220584126 U CN 220584126U CN 202322204264 U CN202322204264 U CN 202322204264U CN 220584126 U CN220584126 U CN 220584126U
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- ring
- frame
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- circular ring
- flaw
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- 238000001514 detection method Methods 0.000 title claims abstract description 38
- 230000000712 assembly Effects 0.000 claims abstract description 12
- 238000000429 assembly Methods 0.000 claims abstract description 12
- 238000007689 inspection Methods 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The utility model discloses an automatic and efficient flaw detection device for a pipe fitting, which comprises a ring frame and a guide rod; the circular ring frames are used for supporting the device elements, the guide rods are connected between the circular ring frames, and lifting adjusting assemblies, scanning adjusting assemblies and detecting assemblies are arranged on the circular ring frames; the utility model relates to the technical field of pipe fitting flaw detection, which has the following beneficial effects: the device of detecting a flaw of present case only needs to put into the ring frame with the body in the detection, uses lift adjustment subassembly and scanning adjustment subassembly, can adjust the detection position of detecting the flaw of subassembly, makes each position department that detects the body surface that detects the subassembly can detect, can be better guarantee the accuracy and the speed of detecting a flaw, makes the degree of difficulty of detecting a flaw of body reduce, improves work efficiency.
Description
Technical Field
The utility model relates to the technical field of pipe fitting flaw detection, in particular to an automatic efficient pipe fitting flaw detection device.
Background
In the current ship production and manufacturing process, flaw detection is performed on parts for manufacturing the ship body, but besides the metal plates on the surface of the ship body, which are easy to detect, the detection of the pipe body structure is troublesome to perform by using a traditional hand-held magnetic yoke flaw detector, and the phenomenon of missing detection surfaces can occur frequently in manual detection due to the arc-shaped surface, so that an automatic and efficient pipe flaw detection device is designed.
Disclosure of Invention
In order to achieve the above purpose, the utility model is realized by the following technical scheme: an automatic and efficient flaw detection device for pipe fittings comprises a ring frame and a guide rod; the circular ring frames are used for supporting the device elements, the guide rods are connected between the circular ring frames, and lifting adjusting assemblies, scanning adjusting assemblies and detecting assemblies are arranged on the circular ring frames;
wherein, lift adjustment assembly includes: the device comprises a lifting frame, a guide hole, an adjusting column, an adjusting groove and a screw rod module;
the guide hole is formed in a circle on the lifting frame, the lifting frame is arranged on the guide rod through the guide hole, the adjusting column is arranged at the rear of the circular ring frame, the adjusting groove is formed in the adjusting column, the screw rod module is arranged in the adjusting groove, the rear of the lifting frame is connected with the sliding block of the screw rod module, and the detection position can be adjusted in a lifting mode through the assembly.
Preferably, the scan adjustment assembly includes: the device comprises a rotating ring, a sliding rail, a toothed ring, a motor frame, a rotating motor and a rotating gear;
the sliding rail is arranged on the wall surface of the inner ring of the circular ring frame, the sliding rail is arranged on the wall surface of the outer ring of the rotating ring, the rotating ring is arranged on the sliding rail through the sliding rail, the toothed ring is arranged above the rotating ring, the motor frame is arranged on the circular ring frame, the rotating motor is arranged on the motor frame, the rotating gear is sleeved on the rotating motor and meshed with the toothed ring, and the scanning position can be rotated by a circle on the surface of the pipe body during scanning through the assembly.
Preferably, a control panel is arranged behind the adjusting column.
Preferably, the detection assembly comprises: an equipment tank and an ultrasonic flaw detector;
the equipment grooves are distributed on the inner wall of the rotating ring, the ultrasonic flaw detector is arranged in the equipment grooves, and flaw detection can be performed on the surface of the tank body through the assembly.
Preferably, the ultrasonic flaw detector can reduce the installation number according to the detection requirement.
Advantageous effects
This automatic high-efficient flaw detection device of pipe fitting possesses following beneficial effect:
the device of detecting a flaw of present case only needs to put into the ring frame with the body in the detection, uses lift adjustment subassembly and scanning adjustment subassembly, can adjust the detection position of detecting the flaw of subassembly, makes each position department that detects the body surface that detects the subassembly can detect, can be better guarantee the accuracy and the speed of detecting a flaw, makes the degree of difficulty of detecting a flaw of body reduce, improves work efficiency.
Drawings
Fig. 1 is a schematic view of a three-dimensional appearance structure of an automatic and efficient pipe inspection device according to the present utility model.
Fig. 2 is a schematic diagram of a front view structure of an automatic efficient flaw detection device for pipe fittings according to the present utility model.
Fig. 3 is a schematic side view of an automatic efficient flaw detection device for pipe fittings.
Fig. 4 is a schematic partial enlarged view of a scanning adjusting assembly of the automatic efficient pipe flaw detection device according to the present utility model.
Fig. 5 is a schematic top view of a scanning adjusting assembly of the automatic efficient pipe inspection device according to the present utility model.
In the figure: 1. a ring frame; 2. a guide rod; 3. a lifting frame; 4. a guide hole; 5. an adjusting column; 6. an adjustment tank; 7. a screw module; 8. a rotating ring; 9. a slide rail; 10. a slideway; 11. a toothed ring; 12. a motor frame; 13. a rotating electric machine; 14. a rotary gear; 15. an equipment tank; 16. an ultrasonic flaw detector;
Detailed Description
All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, the present utility model provides a technical solution.
An automatic and efficient flaw detection device for pipe fittings comprises a ring frame 1 and a guide rod 2; the circular ring frames 1 are used for supporting device elements, the guide rods 2 are connected between the circular ring frames 1, and lifting adjusting assemblies, scanning adjusting assemblies and detecting assemblies are arranged on the circular ring frames 1;
wherein, lift adjustment assembly includes: the lifting frame 3, the guide hole 4, the adjusting column 5, the adjusting groove 6 and the screw rod module 7;
the guide hole 4 is formed in a circle on the lifting frame 3, the lifting frame 3 is arranged on the guide rod 2 through the guide hole 4, the adjusting column 5 is arranged behind the circular ring frame 1, the adjusting groove 6 is formed in the adjusting column 5, the screw rod module 7 is arranged in the adjusting groove 6, and the rear of the lifting frame 3 is connected with a sliding block of the screw rod module 7.
When flaw detection starts and the flaw detection position is adjusted in a lifting manner, the lead screw module 7 drives the lifting frame 3 to lift on the guide rod 2, so that the flaw detection position is adjusted.
Preferably, still further, the scan adjustment assembly includes: a rotating ring 8, a sliding rail 9, a sliding rail 10, a toothed ring 11, a motor frame 12, a rotating motor 13 and a rotating gear 14;
the sliding rail 9 is arranged on the wall surface of the inner ring of the circular ring frame 1, the sliding rail 10 is arranged on the wall surface of the outer ring of the rotating ring 8, the rotating ring 8 is arranged on the sliding rail 9 through the sliding rail 10, the toothed ring 11 is arranged above the rotating ring 8, the motor frame 12 is arranged on the circular ring frame 1, the rotating motor 13 is arranged on the motor frame 12, and the rotating gear 14 is sleeved on the rotating motor 13 and meshed with the toothed ring 11.
At the time of starting flaw detection, in order to scan each position on the surface of the pipe body, the rotary motor 13 drives the toothed ring 11 through the rotary gear 14, so that the rotary ring 8 rotates on the slide rail 9 at a constant speed through the slide rail 10.
Preferably, a control panel is arranged behind the adjusting column 5.
It should be noted that the control panel is used for conveniently controlling the device mechanism.
Preferably, still further, the detection assembly includes: a device tank 15 and an ultrasonic flaw detector 16;
the equipment grooves 15 are distributed on the inner wall of the rotary ring 8, and the ultrasonic flaw detectors 16 are arranged in the equipment grooves 15.
The ultrasonic flaw detector 16 may rotate along with the rotating ring 8, so that the scanning position of the front end of the ultrasonic flaw detector may perform flaw detection around the pipe body for one circle, the ultrasonic flaw detector 16 is associated with the control panel, and the detected data may be displayed on the control panel.
Preferably, the ultrasonic flaw detector 16 may be further reduced in number according to the inspection requirements.
Since the ultrasonic flaw detector 16 can rotate with the rotary ring 8, only one ultrasonic flaw detector 16 can be installed for detection in the case of less flaw detection tasks, and thus the detection cost can be reduced.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. An automatic and efficient flaw detection device for pipe fittings comprises a ring frame and a guide rod; the circular ring frames are used for supporting the device elements, and the guide rods are connected between the circular ring frames, and are characterized in that lifting adjusting assemblies, scanning adjusting assemblies and detecting assemblies are arranged on the circular ring frames;
wherein, lift adjustment assembly includes: the device comprises a lifting frame, a guide hole, an adjusting column, an adjusting groove and a screw rod module;
the guide hole is formed in a circle on the lifting frame, the lifting frame is arranged on the guide rod through the guide hole, the adjusting column is arranged at the rear of the circular ring frame, the adjusting groove is formed in the adjusting column, the screw rod module is arranged in the adjusting groove, and the rear of the lifting frame is connected with the sliding block of the screw rod module.
2. The automatic high-efficiency inspection device for pipe fittings according to claim 1, wherein the scanning adjustment assembly comprises: the device comprises a rotating ring, a sliding rail, a toothed ring, a motor frame, a rotating motor and a rotating gear;
the sliding rail is arranged on the wall surface of the inner ring of the circular ring frame, the sliding rail is arranged on the wall surface of the outer ring of the rotating ring, the rotating ring is arranged on the sliding rail through the sliding rail, the toothed ring is arranged above the rotating ring, the motor frame is arranged on the circular ring frame, the rotating motor is arranged on the motor frame, and the rotating gear is sleeved on the rotating motor and meshed with the toothed ring.
3. The automatic and efficient flaw detection device for pipe fittings according to claim 1, wherein a control panel is arranged behind the adjusting column.
4. An automatic and efficient pipe inspection device according to claim 1, wherein the inspection assembly comprises: an equipment tank and an ultrasonic flaw detector;
the equipment grooves are distributed on the inner wall of the rotating ring, and the ultrasonic flaw detector is arranged in the equipment grooves.
5. The automatic and efficient pipe fitting flaw detection device according to claim 4, wherein the ultrasonic flaw detector can reduce the number of installed pipe fittings according to detection requirements.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322204264.6U CN220584126U (en) | 2023-08-16 | 2023-08-16 | Automatic high-efficient flaw detection device of pipe fitting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322204264.6U CN220584126U (en) | 2023-08-16 | 2023-08-16 | Automatic high-efficient flaw detection device of pipe fitting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220584126U true CN220584126U (en) | 2024-03-12 |
Family
ID=90109848
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322204264.6U Active CN220584126U (en) | 2023-08-16 | 2023-08-16 | Automatic high-efficient flaw detection device of pipe fitting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220584126U (en) |
-
2023
- 2023-08-16 CN CN202322204264.6U patent/CN220584126U/en active Active
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