CN220584080U

CN220584080U - Membrane material detection equipment

Info

Publication number: CN220584080U
Application number: CN202320781837.9U
Authority: CN
Inventors: 方行山
Original assignee: Jiangsu Chuangyuan Electron Co Ltd
Current assignee: Jiangsu Chuangyuan Electron Co Ltd
Priority date: 2023-04-11
Filing date: 2023-04-11
Publication date: 2024-03-12
Anticipated expiration: 2033-04-11

Abstract

The utility model discloses a film material detection device, which comprises a feeding mechanism, a cleaning mechanism and a cleaning mechanism, wherein the feeding mechanism is used for feeding a film material; the positioning mechanism is used for clamping and positioning the film material, detecting the surface abnormality problem of the film material through the multi-station detection mechanism, and classifying and discharging good products and defective products of the film material; the transplanting mechanism realizes the carrying connection of the membrane material among the working modules at all levels. According to the utility model, the function of automatic detection and automatic classification blanking of abnormal film material surfaces is realized through the multi-station detection mechanism, uninterrupted operation of the film material under the unmanned condition is realized through the transplanting mechanism, the labor cost is reduced, and the detection production efficiency and the product quality are improved.

Description

Membrane material detection equipment

Technical Field

The application relates to the technical field of membrane material detection, in particular to membrane material detection equipment.

Background

In the existing film material detection, product feeding, cleaning, positioning detection and transportation functions are required to be realized, wherein the positioning detection is used for positioning and placing the film material and detecting abnormal problems of the film surface, and because the film material is high in adsorption capacity, dust is easy to adhere to the surface, and abnormal problems such as scratches are generated on the surface of the film material due to production or transportation. However, secondary pollution in the production process cannot be avoided by manually carrying out membrane material transportation and positioning detection in the prior art, accurate alignment placement of the membrane is realized, time and labor are often wasted, and production efficiency and production quality are affected.

Disclosure of Invention

The utility model aims to overcome the defects of the prior art, provides a film material detection device, aims to solve the problems that secondary pollution in the production process cannot be avoided in film material transportation and the film is accurately aligned and placed, and improves the production efficiency and the production quality.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

a membrane material check out test set for dust-free transportation and the detection of membrane material, a membrane material check out test set includes location platform and testing platform, includes:

the detection platform is used for detecting surface anomalies of the film material and comprises a turntable mechanism and a detection mechanism;

the dust removing mechanism is used for treating surface abnormality of the film materials in transportation and comprises a conveyor belt and an ion air gun;

the cleaning mechanism is arranged on the detection platform and used for cleaning foreign matters on the surface of the turntable mechanism, and comprises a transverse moving module and an elastic mechanism;

and the positioning platform is arranged on one side of the detection platform and is used for realizing accurate positioning of the membrane material.

Preferably, the turntable mechanism further comprises a material tray, the material tray is arranged around the turntable mechanism, the material tray sequentially comprises a feeding station, a detecting station, a discharging station and a cleaning station, and the circulation uninterrupted work of the film material is realized by the rotation of the turntable mechanism.

Preferably, the tray comprises a light-emitting module and a limiting module, wherein the limiting module is used for positioning the film material, and the light-emitting module is matched with the detection mechanism to detect surface abnormality of the film material.

Preferably, the positioning platform comprises positioning end blocks, the positioning end blocks are arranged around the positioning platform, and the positioning end blocks can be tightened inwards from the periphery to clamp and position the membrane materials.

Preferably, the transplanting mechanism is used for transporting the membrane materials among the mechanisms, so that automatic transportation is realized.

Preferably, the transplanting mechanism comprises a buffer module, and the buffer module is used for limiting and buffering the movement of the adsorption module, so that a protection effect is achieved.

Preferably, the feeding mechanism is used for feeding the film material, replaces manual work, and realizes automatic feeding.

Preferably, the blanking mechanism is arranged at one side of the detection mechanism and is used for blanking the film material;

preferably, the discharging mechanism comprises _：

The blanking platform is used for blanking and placing the membrane materials;

the safety grating is arranged at the discharge hole and used for foolproof.

The utility model has the beneficial effects that: according to the utility model, the dust removal mechanism and the cleaning mechanism are used for cleaning the surface foreign matters of the membrane material in the transportation process, the positioning platform is used for accurately positioning the membrane material and detecting the membrane material through the detection platform, the detection platform is used for realizing uninterrupted automatic operation through four stations, and the transplanting mechanism is used for realizing automatic transportation of the membrane material among the mechanisms, so that the dust-free transportation of the membrane material and the full automatic process of detecting and discharging are realized, and the efficiency and the stability are greatly improved.

Drawings

FIG. 1 is a schematic structural view of a dust-free film transporting and detecting device provided by the utility model;

fig. 2 is a schematic structural view of a feeding mechanism and a transplanting mechanism provided by the utility model;

FIG. 3 is a schematic view of the positioning mechanism and transplanting mechanism provided by the present utility model;

FIG. 4 is a schematic structural view of the detection mechanism provided by the present utility model;

FIG. 5 is a schematic view of a tray according to an embodiment of the present utility model;

fig. 6 is a schematic structural diagram of a blanking mechanism in an embodiment of the present utility model.

Reference numerals:

100. a membrane material; 101. a feeding mechanism; 102. a riser; 103. a rotation adjusting mechanism; 201. a cleaning platform; 202. a roller; 203. blowing an air port; 301. positioning a platform; 302. positioning an end block; 401. a detection platform; 402. a turntable mechanism; 403. a feeding station; 404. detecting a station; 405. a blanking station; 406. a cleaning station; 407. a cleaning mechanism; 408. a traversing module; 409. an elastic mechanism; 410. a light emitting module; 411. a limit module; 501. a blanking mechanism; 502. a blanking platform; 503. a safety grating; 601. a first transplanting mechanism; 602. an X-axis module; 603. a Y-axis module; 604. a suction nozzle; 605. a descending cylinder; 606. a connecting block; 607. a bottom plate; 701. a second transplanting mechanism; 702. a buffer module; 703. and a sucking disc.

Detailed Description

The following description of the embodiments of the present application will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.

In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description of the present application and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.

In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be regarded as not exist and not within the protection scope of the present application.

As shown in fig. 1 and 2, this embodiment provides a film material detection device, this film material detection device includes feed mechanism 101, feed mechanism 101 is used for the automatic feeding of film material 100, film material 100 is arranged in on upper platform 102, the through-hole has been seted up in the X direction and the Y direction to upper platform 102, the riser 103 of X direction passes the through-hole on upper platform 102 and fixes on the platform 104 and the riser 103 of X direction erects in film material 100 both sides, in the Y direction, be equipped with the slider on the platform 104, sliding connection connecting block on the slider, be fixedly connected with riser 103 and dog 105 at connecting block both ends, riser 103 passes through the through-hole and erects in film material 100Y direction both sides, the lead screw passes dog 105, the rotatory handle is connected to lead screw one end, can drive dog 105 and remove through rotating handle, thereby drive the removal of riser 103, thereby can adjust the position of riser 103 in the Y direction, riser 103 erects around film material 100, thereby the position of fixed film material 100, form the material frame, upper platform 102 bottom fixed connection guide 106, set up four angle motor 102 bottom four guide rods 102, the guide rod 106 and drive the platform 107 when the platform is moved, thereby the feed screw 107 can be moved down, the high, the feed screw is driven by the platform is moved, and the feed screw is moved under the drive platform 102, thereby, the high flexibility is guaranteed, and the feed taking device is moved, can be guaranteed, when the platform is moved, and the guide rod is moved down is moved, and the guide rod motor is moved down and has passed down and the guide rod and the guide rod is moved and has a guide motor.

As shown in fig. 2, a first transplanting mechanism 601 is disposed on one side of the feeding mechanism 101, the first transplanting mechanism 601 includes an X-axis module 602 and a Y-axis module 603, one end of the Y-axis module 603 is fixedly connected to the driving end of the X-axis module 602, the X-axis module 602 can drive the Y-axis module 603 to move laterally, a descending cylinder 605 is fixedly connected to the Y-axis module 603, a connecting block 606 is connected to the driving end of the descending cylinder 605, two ends of the connecting block 606 are fixedly connected with guide rods, the connecting block 606 is fixedly connected with a bottom plate 607, a plurality of suction nozzles 604 are rotatably connected around the bottom plate 607, the number of the suction nozzles can be selected according to the size of a product, the connecting rod 705 can be telescopically connected between the Y-axis module 603 and the connecting block 606, the descending cylinder 605 can drive the bottom plate 607 to ascend or descend, and the connecting rod 705 plays a guiding role in the process.

As shown in fig. 1 and 2, the cleaning platform 201 is disposed on one side of the feeding mechanism 101 in the Y direction, the first transplanting mechanism 601 transports the film material 100 from the feeding mechanism 101 to the cleaning platform 201, the cleaning platform 201 is provided with rollers 202 and a blowing port 203, the rollers 202 are used for transporting the film material 100 stably along the Y direction, and meanwhile, the blowing port 203 blows out ion wind for cleaning foreign matters on the surface of the film material 100.

As shown in fig. 1 and 3, a positioning platform 301 is disposed at one side of the cleaning platform 201 in the Y direction, a first transplanting mechanism 601 and a second transplanting mechanism 701 are disposed at one side of the positioning platform 301 in the X direction, a positioning end block 302 is disposed on the positioning platform 301, the positioning end block 302 is disposed around the positioning platform 301 and can move inwards or outwards, the structure and working principle of the first transplanting mechanism 601 at the position where the first transplanting mechanism 601 and the feeding mechanism 101 are the same, and not described again, when the first transplanting mechanism 601 grabs and transports the film material 100 on the cleaning platform 201 onto the positioning platform 301, an inductor is disposed below the positioning platform 301, when the inductor senses incoming material, the positioning end block 302 is driven to move inwards to clamp the film material 100, so that the film material 100 is positioned to a designated position, and the designated position is the position for subsequent material taking in advance, the second transplanting mechanism 701 different from the first transplanting mechanism 601 comprises a buffer module 702 and a sucker 703, the movement in the X direction and the Y direction is the same as the structure and the working principle of the first transplanting mechanism 601, and not described in detail, the sucker 703 is connected to the bottom of the second transplanting mechanism 701 through a connecting rod 705 and a descending cylinder 605, each two connecting rods 705 at two ends penetrate through the bottom plate 704, one end block of the connecting rod penetrating through the bottom plate 704 is fixedly connected through a transverse block 706, the transverse block 706 is fixedly provided with the buffer module 702 and is arranged between the transverse block 706 and the bottom plate 704, when the sucker 703 sucks the film material 100, the connecting rod 705 is pressed downwards, and conversely, when the film material 100 is completely taken out, the mechanism is moved upwards as a whole, the sucker 703 descends and drives the buffer module 702 to be connected with the bottom plate 704 due to gravity, the sucker 703 is changed into a buffering effect, and the sucker 604 is positioned by the positioning platform 301, a suction cup 703 with more stability is required to replace the suction nozzle 604 for gripping and transportation.

As shown in fig. 1 and fig. 4, a detection platform 401 is arranged on one side of the transportation direction of the positioning platform 301, a turntable mechanism 402 is arranged on the detection platform 401, the turntable mechanism 402 can rotate around the center, a plurality of groups of trays are arranged on the turntable mechanism 402, a feeding station 403, a detection station 404, a discharging station 405 and a cleaning station 406 are arranged around the turntable mechanism, when any tray rotates along with the turntable mechanism 402, the tray can sequentially pass through the feeding station 403, the detection station 404, the discharging station 405 and the cleaning station 406, in this embodiment, four groups of trays are arranged, and when any tray is positioned at one station, the rest three stations just correspond to one group of trays, namely, four stations can operate simultaneously; the loading station 403 is adjacent to the positioning platform 301, and the film stock 100 is transported from the positioning platform 301 to the loading station 403 by the first transplanting mechanism 601.

As shown in fig. 5, the tray is provided with a limiting module 411, and the limiting module 411 is locked and fixed around the tray for limiting the position of the film material 100, and the position of the limiting module 411 can be finely adjusted by screwing the adjusting screw so as to adapt to the film materials with different specifications, thereby improving the flexibility of the equipment.

Further, the surface of the tray is a glass cover plate, and a lighting device 410 is arranged below the tray, so that the lighting device 410 emits light to penetrate through the glass cover plate, the surface of the film 100 is clearer under the condition of illumination, a CCD detection camera (not shown in the figure) is arranged above the detection station 404, and the detected information about whether the film is good or not is transmitted to the next station blanking station 405.

Because the limiting module 411 limits that the position of the film material on the material tray is fixed, the film material detection at the detection station 404 can be more accurate, and the positioning platform 301 positions the film material 100 in advance before the detection platform 401 is used for feeding.

As shown in fig. 1 and 6, a blanking mechanism 501 is disposed on one side of a conveying direction adjacent to a blanking station 405, the blanking mechanism 501 includes a blanking platform 502 and a first transplanting mechanism 601, a good product bin and a defective product bin are disposed on the blanking platform 502 and are used for containing qualified products and unqualified products respectively, the good product bin and the defective product bin are sequentially disposed along an X direction, the first transplanting mechanism 601 can place a film 100 in the good product bin or the defective product bin selectively according to detection information of a last detection station 404, the film on the blanking platform 502 is finally taken away manually, a safety grating 503 is disposed at an outlet, a foolproof effect is achieved, and the first transplanting mechanism 601 in moving is avoided from being touched during manual operation, so that the device has higher safety.

As shown in fig. 4, the detection station 405 is opposite to the cleaning station 406, a cleaning mechanism 407 is disposed above the cleaning station 406, the cleaning mechanism 407 is fixedly connected to the detection platform 401, the cleaning mechanism 407 includes a traversing module 408, an elastic mechanism 409 and a roller (not shown in the drawing), the driving end of the cleaning mechanism 407 is slidably provided with a cantilever, the cantilever can move up and down relative to the driving end of the cleaning mechanism 407, the traversing module 408 can drive the cantilever to move in the X direction, a roller is disposed below the cantilever, an elastic mechanism 409 is disposed between the cantilever and the roller, after the film 100 on the blanking station 405 is taken away, the turntable mechanism 402 rotates to transfer the tray of the last station from which the film is taken away to the cleaning station 406, at this time, the roller presses down the tray, the elastic mechanism 409 plays a role of buffering, the glass material on the surface of the tray is prevented from being damaged, the traversing module drives the roller to move in the X direction, the roller has adhesion, the foreign matters on the surface of the tray can be adsorbed cleanly, the tray is continuously alternated on the four stations, and the work is uninterrupted, and the work efficiency is greatly improved.

According to the utility model, manual feeding and discharging is replaced by the automatic feeding mechanism 101 and the automatic discharging mechanism 501, automatic feeding and discharging are realized, the production efficiency is improved, dust-free transportation is realized through the cleaning platform 201 and the cleaning mechanism 408 in the transportation process, the production quality is improved, and high-efficiency automatic production is realized through four-station uninterrupted continuous operation on the detection platform 401.

The foregoing is merely exemplary of the present utility model, and those skilled in the art should not be considered as limiting the utility model, since modifications may be made in the specific embodiments and application scope of the utility model in light of the teachings of the present utility model.

Claims

1. A membrane material check out test set for dust-free transportation and detection of membrane material, characterized in that includes:

2. The film stock detection apparatus of claim 1, wherein the turntable mechanism comprises a tray disposed around the turntable mechanism.

3. The film material detection device according to claim 2, wherein the tray comprises a light emitting module and a limiting module, and the limiting module is used for positioning the film material.

4. A film material detection apparatus according to claim 3, wherein the positioning platform comprises positioning end blocks, the positioning end blocks are arranged around the positioning platform, and the positioning end blocks can be tightened inwards from the periphery to clamp and position the film material.

5. The film material testing apparatus of claim 4, further comprising a transplanting mechanism for transporting film material between the mechanisms.

6. The film material detection apparatus as claimed in claim 5, wherein the transplanting mechanism comprises a buffer module and an adsorption module, and the buffer module is used for limiting and buffering movement of the adsorption module.

7. The film material detection apparatus as recited in claim 6, further comprising a feeding mechanism, wherein the feeding mechanism is configured to feed the film material.

8. The film material detection apparatus as claimed in claim 7, further comprising a blanking mechanism disposed on one side of the detection mechanism, for blanking the film material.

9. The film material detecting apparatus according to claim 8, wherein the discharging mechanism comprises

The blanking platform is used for blanking and placing the membrane materials;

the safety grating is arranged at the discharge hole and used for foolproof.