CN220583640U - Hull structure stress monitoring system - Google Patents
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Abstract
Description
技术领域Technical field
本实用新型涉及船舶技术领域,尤其涉及一种船体结构应力监测系统。The utility model relates to the field of ship technology, in particular to a hull structure stress monitoring system.
背景技术Background technique
船体结构安全是保障船舶营运安全的基石。为了提高船舶结构安全性,设计人员常利用规范计算、有限元校核、水池模型试验、结构件加载试验等方法设计船体结构,保证船舶强度满足实际风浪环境下的载荷作用。也有少数学者在实船结构中安装应变传感器,用以研究实际航行过程中的结构应力变化规律。The safety of the hull structure is the cornerstone of ensuring the safety of ship operations. In order to improve the safety of ship structures, designers often use standard calculations, finite element verification, pool model tests, structural component loading tests and other methods to design the hull structure to ensure that the ship strength meets the load effects in actual wind and wave environments. There are also a few scholars who have installed strain sensors in the actual ship structure to study the structural stress changes during actual navigation.
然而,实际航行的海浪环境具有很强的随机性,设计人员并不能准确评估不同海况下的结构受力情况,而为安全起见,设计都偏保守,安全冗余量较高,船体重量偏大,对船东造成一定的经济损失。且船舶逐步向大型化、特种化发展,船体结构也变得越来越复杂,常规方法并不能很好的分析其受力情况。而目前少数学者进行的应力监测几乎都是试验性质,监测部位少,监测时间短,无法实时评估结构强度,也无法为船员及时提供船体结构安全预警信息。However, the actual sailing wave environment is highly random, and designers cannot accurately evaluate the structural stress conditions under different sea conditions. For the sake of safety, the designs are conservative, with high safety redundancy and heavy hull weight. , causing certain economic losses to ship owners. Moreover, ships are gradually developing towards large-scale and specialization, and the hull structure is becoming more and more complex. Conventional methods cannot analyze its stress situation well. However, the current stress monitoring carried out by a few scholars is almost all experimental in nature, with few monitoring parts and short monitoring time. It is impossible to evaluate the structural strength in real time and provide timely safety warning information of the hull structure to the crew.
发明内容Contents of the invention
有鉴于此,有必要提供一种船体结构应力监测系统,从而长期实时监测船体结构应力,评估全船结构安装状态,对危险应力进行报警。In view of this, it is necessary to provide a hull structural stress monitoring system to monitor the hull structural stress in real time over a long period of time, evaluate the installation status of the entire ship structure, and provide alarms for dangerous stresses.
一种船体结构应力监测系统,该系统包含光纤光栅应变计、光纤光栅温度计、保护罩壳、光缆、若干个集线盒、光纤终端盒、光纤传感分析仪以及分析工作站,其中:A hull structure stress monitoring system, which includes a fiber Bragg grating strain gauge, a fiber Bragg grating thermometer, a protective cover, an optical cable, several junction boxes, an optical fiber terminal box, an optical fiber sensing analyzer and an analysis workstation, wherein:
所述集线盒,通过光缆与至少一个光纤光栅应变计以及光纤光栅温度计电连接;The junction box is electrically connected to at least one fiber grating strain gauge and fiber grating thermometer through an optical cable;
所述光纤终端盒,通过主光缆与每一所述集线盒电连接;The optical fiber terminal box is electrically connected to each of the junction boxes through a main optical cable;
所述光纤传感分析仪,通过光缆与所述光纤终端盒电连接;The optical fiber sensing analyzer is electrically connected to the optical fiber terminal box through an optical cable;
所述分析工作站,通过局域网与所述光纤传感分析仪相连接;The analysis workstation is connected to the optical fiber sensing analyzer through a local area network;
所以保护罩壳覆盖在与所述集线盒相连接的光纤光栅应变计以及光纤光栅温度计上。Therefore, the protective cover covers the fiber Bragg grating strain gauge and fiber Bragg grating thermometer connected to the junction box.
进一步地,所述保护罩壳上设置有凹槽,所述凹槽由于固定与所述光纤光栅应变计以及所述光纤光栅温度计相连接的多丛光缆。Further, a groove is provided on the protective cover, and the groove is used for fixing the multi-plex optical cable connected to the fiber Bragg grating strain gauge and the fiber Bragg grating thermometer.
进一步地,所述分析工作站包含测点类型检测装置、评估装置、计时器以及显示屏。Further, the analysis workstation includes a measuring point type detection device, an evaluation device, a timer and a display screen.
进一步地,所述船舶动力电池过载报警系统还包括报警电路,所述语音报警器与所述分析工作站电连接。Further, the ship power battery overload alarm system also includes an alarm circuit, and the voice alarm is electrically connected to the analysis workstation.
进一步地,所述报警电路包括警示灯报警器以及语音报警器。Further, the alarm circuit includes a warning light alarm and a voice alarm.
本实用新型与现有技术相比存在的有益效果是:在船体结构应力监测系统中,通过在船舶的左舷舱以及右舷舱各测点处安置若干个光纤光栅应变计以及光纤光栅温度计,长期实时采集船舶各测点处的应力形变数据以及测点温度数据,集线盒将连接各光纤光栅应变计以及光纤光栅温度计的各光缆汇成稍粗的主光缆,通过主光缆将应力形变数据以及测点温度数据传输至光纤终端盒,光纤终端盒将应力形变数据以及测点温度数据进行解析,再将解析后的应力形变数据以及测点温度数据通过光纤传感分析仪传输至分析工作站,分析工作站对解析后的应力数据进行评估,当应力数据大于预设阈值时则输出报警信息,从而能够长期实时监测船体结构应力,并根据监测结果对船体结构安全状态进行评估,且能够对危险应力进行报警,船员能够根据报警及时应对处理,有效降低船舶结构安全风险。Compared with the existing technology, the utility model has the following beneficial effects: in the hull structure stress monitoring system, by placing several fiber grating strain gauges and fiber grating thermometers at each measuring point of the port side cabin and starboard side cabin of the ship, long-term real-time Collect the stress deformation data and temperature data at each measuring point of the ship. The junction box combines the optical cables connecting the fiber Bragg grating strain gauges and fiber Bragg grating thermometers into a slightly thicker main optical cable. The stress deformation data and measurement data are collected through the main optical cable. The point temperature data is transmitted to the optical fiber terminal box. The optical fiber terminal box analyzes the stress deformation data and measuring point temperature data, and then transmits the analyzed stress deformation data and measuring point temperature data to the analysis workstation through the optical fiber sensing analyzer. The analysis workstation Evaluate the analyzed stress data. When the stress data is greater than the preset threshold, an alarm message is output. This enables long-term real-time monitoring of the stress of the hull structure. The safety status of the hull structure is evaluated based on the monitoring results, and dangerous stresses can be alarmed. , the crew can respond promptly according to the alarm, effectively reducing the safety risk of the ship structure.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the purpose of the present application. For some embodiments, for those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1是本实用新型提供的船体结构应力监测系统的结构示意图;Figure 1 is a schematic structural diagram of the hull structure stress monitoring system provided by the utility model;
图2是本实用新型提供的船体结构应力监测系统中传感器分布示意图;Figure 2 is a schematic diagram of the sensor distribution in the hull structure stress monitoring system provided by the present utility model;
图3是本实用新型提供的船体结构应力监测系统中分析工作站的结构示意图。Figure 3 is a schematic structural diagram of the analysis workstation in the hull structure stress monitoring system provided by the utility model.
具体实施方式Detailed ways
下面结合附图来具体描述本实用新型的优选实施例,其中,附图构成本申请一部分,并与本实用新型的实施例一起用于阐释本实用新型的原理,并非并与本实用新型的实施例一起用于阐释本实用新型的原理,并非用于限定本实用新型的范围。The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings. The accompanying drawings constitute a part of this application and are used together with the embodiments of the present utility model to explain the principles of the present utility model, and are not related to the implementation of the present utility model. The examples together are used to illustrate the principle of the present invention and are not intended to limit the scope of the present invention.
实施例1Example 1
本实用新型实施例提供了一种船体结构应力监测系统,结合附图图1以及图2来看,图1为本实用新型提供的船体结构应力监测系统的结构示意图。上述提供的船体结构应力监测系统中包括集线盒10-集线盒15、光缆20、光纤终端盒30、光纤传感分析仪40、分析工作站50;其中:An embodiment of the present utility model provides a hull structural stress monitoring system. Referring to Figures 1 and 2 of the accompanying drawings, Figure 1 is a schematic structural diagram of the hull structural stress monitoring system provided by the present utility model. The hull structure stress monitoring system provided above includes junction boxes 10-15, optical cable 20, optical fiber terminal box 30, optical fiber sensing analyzer 40, and analysis workstation 50; among which:
所述光纤终端盒30,通过光缆20与集线盒10、集线盒11、集线盒12、集线盒13、集线盒14、集线盒15相连接;所述集线盒10、集线盒11以及集线盒12分布在船舶的左舷舱,所述集线盒12、集线盒13、集线盒14、集线盒15分布在船舶的右舷舱;The optical fiber terminal box 30 is connected to the junction box 10, the junction box 11, the junction box 12, the junction box 13, the junction box 14 and the junction box 15 through the optical cable 20; the junction box 10, The junction box 11 and the junction box 12 are distributed in the port side cabin of the ship, and the junction box 12, the junction box 13, the junction box 14 and the junction box 15 are distributed in the starboard side cabin of the ship;
所述光纤传感分析仪40,通过光缆20与所述光纤终端盒30相连接;The optical fiber sensing analyzer 40 is connected to the optical fiber terminal box 30 through the optical cable 20;
所述分析工作站50,通过局域网与所述光纤传感分析仪40相连接;The analysis workstation 50 is connected to the optical fiber sensing analyzer 40 through a local area network;
图2为本实用新型提供的与集线盒相连接的传感器分布图;上述分布图中包括光纤光栅应变计01-03、光纤光栅温度计04、保护罩壳05以及集线盒11、光缆20,其中:Figure 2 is a distribution diagram of sensors connected to the junction box provided by the present utility model; the above distribution diagram includes fiber Bragg grating strain gauges 01-03, fiber Bragg grating thermometer 04, protective cover 05, junction box 11, and optical cable 20. in:
所述光纤光栅应变计01、光纤光栅应变计02、光纤光栅应变计03以及光纤光栅温度计04分别通过光缆20与所述集线盒11相连接。The fiber Bragg grating strain gauge 01 , fiber Bragg grating strain gauge 02 , fiber Bragg grating strain gauge 03 and fiber Bragg grating thermometer 04 are respectively connected to the junction box 11 through optical cables 20 .
所述保护罩壳05套设在光纤光栅应变计01、光纤光栅应变计02、光纤光栅应变计03以及光纤光栅温度计04上。The protective cover 05 is set on the fiber Bragg grating strain gauge 01, the fiber Bragg grating strain gauge 02, the fiber Bragg grating strain gauge 03 and the fiber Bragg grating thermometer 04.
在本实用新型中,通过在船舶各测点处安置若干个光纤光栅应变计以及光纤光栅温度计,长期实时采集船舶各测点处的应力形变数据以及测点温度数据,集线盒10-15将连接各光纤光栅应变计01-03以及光纤光栅温度计04的各光缆汇成稍粗的主光缆,通过主光缆20将应力形变数据以及测点温度数据传输至光纤终端盒30,光纤终端盒30将应力形变数据以及测点温度数据进行解析,再将解析后的应力形变数据以及测点温度数据通过光纤传感分析仪40传输至分析工作站50,分析工作站50对解析后的应力数据进行评估,当应力数据大于预设阈值时则输出报警信息,从而能够长期实时监测船体结构应力,并根据监测结果对船体结构安全状态进行评估,且能够对危险应力进行报警,船员能够根据报警及时应对处理,有效降低船舶结构安全风险。In the present utility model, by placing several fiber Bragg grating strain gauges and fiber Bragg grating thermometers at each measuring point of the ship, the stress deformation data and temperature data of the measuring points at each measuring point of the ship are collected in real time for a long time. The junction box 10-15 will The optical cables connecting the fiber Bragg grating strain gauges 01-03 and the fiber Bragg grating thermometer 04 are merged into a slightly thicker main optical cable. The stress deformation data and measuring point temperature data are transmitted to the optical fiber terminal box 30 through the main optical cable 20. The optical fiber terminal box 30 will The stress deformation data and measuring point temperature data are analyzed, and then the analyzed stress deformation data and measuring point temperature data are transmitted to the analysis workstation 50 through the optical fiber sensing analyzer 40. The analysis workstation 50 evaluates the analyzed stress data. When When the stress data is greater than the preset threshold, alarm information is output, so that the stress of the hull structure can be monitored in real time for a long time, and the safety status of the hull structure can be evaluated based on the monitoring results. It can also alarm for dangerous stress, so that the crew can respond promptly according to the alarm, effectively Reduce ship structural safety risks.
优选地,所述保护罩壳上设置有凹槽,所述凹槽由于固定与所述光纤光栅应变计以及所述光纤光栅温度计相连接的多丛光缆。Preferably, the protective cover is provided with a groove for fixing the multi-plex optical cable connected to the fiber Bragg grating strain gauge and the fiber Bragg grating thermometer.
优选地,所述分析工作站50包含测点类型检测装置51、评估装置52、计时器53以及显示屏54。Preferably, the analysis workstation 50 includes a measuring point type detection device 51 , an evaluation device 52 , a timer 53 and a display screen 54 .
优选地,所述船体结构应力监测系统还包括报警电路;所述报警电路与所述分析工作站电连接。Preferably, the hull structure stress monitoring system further includes an alarm circuit; the alarm circuit is electrically connected to the analysis workstation.
优选地,所述报警电路包括警示灯报警器以及语音报警器。Preferably, the alarm circuit includes a warning light alarm and a voice alarm.
下面结合具体的流程,说明本实用新型提供的述船体结构应力监测系统的应用原理,其中,在各个预设监测点分别设置三个光纤光栅应变计以及光纤光栅温度计,以采集预设监测点所在位置的实时温度数据以及船体结构变形量作为船体结构形变数据;再将采集到的船体结构形变数据以及实时温度数据传输至光纤终端盒,再由光纤终端盒传输至光纤传感分析仪,光纤传感分析仪对船体结构形变数据以及实时温度数据进行解析,再将该数据传输至分析工作站。分析工作站对解析后的应力数据进行评估,当应力数据大于预设阈值时则输出报警信息,从而能够长期实时监测船体结构应力,并根据监测结果对船体结构安全状态进行评估,且能够对危险应力进行报警,船员能够根据报警及时应对处理,有效降低船舶结构安全风险。The application principle of the hull structure stress monitoring system provided by the present utility model will be explained below in conjunction with the specific process. Three fiber Bragg grating strain gauges and fiber Bragg grating thermometers are respectively installed at each preset monitoring point to collect the location of the preset monitoring point. The real-time temperature data of the position and the deformation amount of the hull structure are used as the hull structure deformation data; the collected hull structure deformation data and real-time temperature data are then transmitted to the optical fiber terminal box, and then transmitted to the optical fiber sensing analyzer by the optical fiber terminal box. The sensor analyzer analyzes the hull structure deformation data and real-time temperature data, and then transmits the data to the analysis workstation. The analysis workstation evaluates the analyzed stress data. When the stress data is greater than the preset threshold, an alarm message is output, so that the stress of the hull structure can be monitored in real time for a long time, and the safety status of the hull structure can be evaluated based on the monitoring results, and dangerous stress can be detected. By issuing an alarm, the crew can respond promptly according to the alarm, effectively reducing the ship's structural safety risks.
在上述应用原理中,保护罩壳套设在光纤光栅应变计以及光纤光栅温度计上,与光纤光栅应变计以及光纤光栅温度计相连接的光缆通过保护罩壳上的凹槽进行固定,从而在船舶在行进的过程中,使得安置在船舶各测点的传感器免受风浪侵扰,同时也保证了传感器获取的应力形变数据以及实时温度数据得到准确性。In the above application principle, the protective cover is set on the fiber Bragg grating strain gauge and fiber Bragg grating thermometer, and the optical cable connected to the fiber Bragg grating strain gauge and fiber Bragg grating thermometer is fixed through the groove on the protective cover, so that the ship can During the process of traveling, the sensors placed at each measuring point of the ship are protected from wind and waves, and at the same time, the accuracy of the stress deformation data and real-time temperature data acquired by the sensors is ensured.
如图3所示,分析工作站50包含测点类型检测装置51、评估装置52、计时器53以及显示屏54。As shown in FIG. 3 , the analysis workstation 50 includes a measuring point type detection device 51 , an evaluation device 52 , a timer 53 and a display screen 54 .
在上述应用原理中,测点类型检测装置先对解析后的船体结构形变数据以及实时温度数据,再对解析后的船体结构形变数据以及实时温度数据进行预处理,上述数据预处理包括但不限于滤波和去奇异值;由于预设测点类型包括局部屈服测点、总纵强度测点和疲劳测点。计时器设定预设第一时间段、第二时间段以及第三时间段,分析工作站优选对局部屈服测点和总纵强度测点每2秒进行一次实时结构强度评估,每30分钟进行一次结构失效概率评估,对疲劳测点每5分钟进行一次累积损伤评估和剩余寿命评估;评估装置并将实时结构强度评估结果和结构失效概率评估结果分别与对应的预设阈值进行比较,以根据比较结果对船体的结构安全状态进行预警,船员能够根据上述预警以及上述累积损伤评估结果和剩余寿命评估结果及时做出应对处理,有效降低船舶结构安全风险。In the above application principle, the measuring point type detection device first performs preprocessing on the analyzed hull structure deformation data and real-time temperature data, and then preprocesses the analyzed hull structure deformation data and real-time temperature data. The above data preprocessing includes but is not limited to Filtering and removing singular values; because the preset measuring point types include local yield measuring points, longitudinal strength measuring points and fatigue measuring points. The timer setting presets the first time period, the second time period and the third time period. The analysis workstation preferably performs real-time structural strength assessment on the local yield measuring point and the longitudinal strength measuring point every 2 seconds and once every 30 minutes. Structural failure probability assessment, conduct cumulative damage assessment and remaining life assessment on fatigue measurement points every 5 minutes; evaluate the device and compare the real-time structural strength assessment results and structural failure probability assessment results with the corresponding preset thresholds to determine based on the comparison As a result, the structural safety status of the ship hull is early-warned, and the crew can respond promptly based on the above-mentioned early warning and the above-mentioned cumulative damage assessment results and remaining life assessment results, effectively reducing the ship's structural safety risks.
更近一步地,在上述应用原理中,该船体结构应力监测系统还包括报警电路,该报警电路包含警示灯报警器以及语音报警器,当分析工作站输出报警信息,通过局域网将报警信息发送至报警电路,并触发报警电路中警示灯报警器以及语音报警器,以提示船员及时处理报警信息所提示的故障。Furthermore, in the above application principle, the hull structure stress monitoring system also includes an alarm circuit. The alarm circuit includes a warning light alarm and a voice alarm. When the analysis workstation outputs alarm information, the alarm information is sent to the alarm through the LAN. circuit, and trigger the warning light alarm and voice alarm in the alarm circuit to prompt the crew to deal with the fault prompted by the alarm message in a timely manner.
本实用新型与现有技术相比存在的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:
1)能够长期实时监测船体结构应力,并根据监测结果对船体结构安全状态进行评估,且能够对危险应力进行报警,船员能够根据报警及时应对处理,有效降低船舶结构安全风险;1) It can monitor the stress of the hull structure in real time for a long time, evaluate the safety status of the hull structure based on the monitoring results, and can alarm dangerous stresses. The crew can respond in time according to the alarm, effectively reducing the safety risks of the ship structure;
2)系统实时性高,监测和报警便捷。2) The system has high real-time performance and is convenient for monitoring and alarming.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。The above are only preferred specific implementations of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person familiar with the technical field can easily imagine that within the technical scope disclosed by the present utility model, Any changes or replacements shall be covered by the protection scope of the present utility model.
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