CN220579349U - Oil removal equipment for producing nickel salt and cobalt salt through extraction - Google Patents
Oil removal equipment for producing nickel salt and cobalt salt through extraction Download PDFInfo
- Publication number
- CN220579349U CN220579349U CN202322261147.3U CN202322261147U CN220579349U CN 220579349 U CN220579349 U CN 220579349U CN 202322261147 U CN202322261147 U CN 202322261147U CN 220579349 U CN220579349 U CN 220579349U
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- oil
- extraction
- salt
- oil removal
- tank
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- 238000000605 extraction Methods 0.000 title claims abstract description 34
- 150000001868 cobalt Chemical class 0.000 title claims abstract description 17
- 150000002815 nickel Chemical class 0.000 title claims abstract description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 64
- 239000007788 liquid Substances 0.000 claims abstract description 45
- 238000005273 aeration Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000005276 aerator Methods 0.000 claims abstract description 13
- 230000003068 static effect Effects 0.000 claims abstract description 6
- 238000001179 sorption measurement Methods 0.000 claims description 12
- QXZUUHYBWMWJHK-UHFFFAOYSA-N [Co].[Ni] Chemical compound [Co].[Ni] QXZUUHYBWMWJHK-UHFFFAOYSA-N 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 229910052799 carbon Inorganic materials 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 6
- 238000009854 hydrometallurgy Methods 0.000 abstract description 2
- 239000012071 phase Substances 0.000 description 5
- 230000006978 adaptation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012074 organic phase Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model provides oil removal equipment for producing nickel salt and cobalt salt by extraction, belonging to the technical field of hydrometallurgical processes; the oil removal equipment for producing nickel salt and cobalt salt by extraction comprises a first filter, an aeration tank, an oil-water separator, a static liquid separating tank, an active carbon device and a second filter which are sequentially connected, wherein a plurality of aerators for exposing bubbles are arranged in the aeration tank. In the scheme, the oil removal equipment for producing the nickel salt and cobalt salt by extraction is suitable for removing the dissolved oil in the solution in the extraction production process, can remove and separate the dissolved and entrained organic matters in the solution under the condition that the normal operation of the extraction process is not influenced, does not influence the normal operation of the next working procedure, reduces the manpower and material resources and the time required by replacing the activated carbon, prolongs the service cycle of the activated carbon, reduces the organic loss, and saves the production cost.
Description
Technical Field
The utility model relates to the technical field of hydrometallurgy processes, in particular to oil removal equipment for producing nickel salt cobalt salt by extraction.
Background
In the production process of wet nickel salt and cobalt salt, the extractant and the extracted metal are reacted to produce extract, which is extracted into organic phase, and the extracted metal is extracted from organic phase to water phase through certain chemical reaction. At present, the mutual dissolution of the extractant and the water phase is prevented, so that enough settling time is given to the extractant and the water phase, most of the extractant and the water phase are separated, but part of the broken-chain extractant is dissolved in the water phase, and if the resin column is adopted to adsorb the dissolved extractant, the oil can be removed to below 3ppm, but the subsequent treatment cost of the resin column is higher, and the initial investment is large. If the oil removal is performed by the oil separator, although a part of the oil can be removed, the removal is limited to the removal of the oil floating on the surface of the solution, and the removal of the dissolved oil cannot be achieved.
At present, active carbon is mostly adopted to adsorb oil, and although the influence of the oil on a product is solved, the active carbon is not renewable, the replacement period is short, so that the cost of auxiliary materials is too high, and the oil dissolved at the outlet of the back extraction section of the extraction is too much, so that the product liquid is greatly influenced.
Disclosure of Invention
The utility model provides oil removal equipment for extracting and producing nickel salt and cobalt salt, which aims to solve the technical problems that the oil content dissolved by an extractant in the existing extraction process is difficult to remove, the replacement period of the activated carbon is short and the cost of auxiliary materials is too high when the activated carbon is adopted to adsorb the dissolved extractant.
In order to solve the technical problems, the utility model provides the following technical scheme:
the oil removing equipment for producing the nickel salt and cobalt salt through extraction comprises a first filter, an aeration tank, an oil-water separator, a static liquid separating tank, an active carbon device and a second filter which are sequentially connected, wherein a plurality of aerators for exposing bubbles are arranged in the aeration tank.
The activated carbon device comprises a first activated carbon adsorption tank and a second activated carbon adsorption tank which are arranged in parallel.
Wherein, the liquid outlet of the aeration tank is higher than the liquid inlet of the aeration tank.
Wherein, the liquid outlet of oil water separator is lower than the inlet of oil water separator.
Wherein, the liquid outlet of the standing liquid separating tank is higher than the liquid inlet of the standing liquid separating tank.
Wherein, the aerator is disc type, the aerator is evenly distributed in the aeration tank.
Wherein, the top of aeration jar is provided with the valve.
Wherein, the top of standing liquid separating pot is provided with the export.
The technical scheme of the utility model has the following beneficial effects:
in the scheme, the oil removal equipment for producing the nickel salt and cobalt salt by extraction is suitable for removing the dissolved oil in the solution in the extraction production process, can remove and separate the dissolved and entrained organic matters in the solution under the condition that the normal operation of the extraction process is not influenced, does not influence the normal operation of the next working procedure, reduces the manpower and material resources and the time required by replacing the activated carbon, prolongs the service cycle of the activated carbon, reduces the organic loss, and saves the production cost.
Drawings
FIG. 1 is a schematic diagram of an oil removal apparatus for producing cobalt salts of nickel salts by extraction according to the present utility model;
FIG. 2 is a top view of an aerator of the oil removal apparatus for producing cobalt salt of nickel salt by extraction according to the present utility model;
FIG. 3 is a cross-sectional view of an aeration tank of the oil removal apparatus for producing cobalt salt of nickel salt by extraction according to the present utility model.
[ reference numerals ]
1. A first filter;
2. an aeration tank;
3. an oil-water separator;
4. standing for separating the liquid pot;
5. a first activated carbon canister;
6. a second activated carbon canister;
7. a second filter;
8. an aerator.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved more apparent, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
In the production of nickel cobalt salts by sulfate system extraction, a portion of the organic is dissolved in the solution during extraction, while the clarifier in the extraction tank has the opportunity to be mostly layered, but a small portion is entrained in the solution to enter the next process. As shown in fig. 1 to 3, an embodiment of the present utility model provides an oil removal apparatus for producing nickel salt and cobalt salt by extraction, comprising a first filter 1, an aeration tank 2, an oil-water separator 3, a stationary liquid separation tank 4, an activated carbon device and a second filter 7, which are sequentially connected, wherein a plurality of aerators 8 for exposing bubbles are arranged in the aeration tank 2.
As shown in fig. 1, the aeration tank 2 is disposed before the oil-water separator 3, and is used for separating dissolved oil in a solution, specifically, a certain amount of air is introduced into the solution, and tiny bubbles are generated under the action of the aerator 8, and the tiny bubbles adsorb organic dissolved in the solution by using gas, and have hydrophilic characteristics, while the organic has hydrophobic characteristics, and the tiny bubbles adsorb emulsified oil and dissolved oil in the solution on the bubbles to separate the solution in the process of movement.
The aeration tank 2 and the oil-water separator 3 separate and recycle the oil in the solution, thereby reducing the total amount of the oil adsorbed by the activated carbon device and prolonging the service cycle of the activated carbon.
In this embodiment, the activated carbon device includes a first activated carbon adsorption tank 5 and a second activated carbon adsorption tank 6 that are disposed in parallel, and the first activated carbon adsorption tank 5 and the second activated carbon adsorption tank 6 may be used simultaneously to increase working efficiency.
As shown in fig. 1, the liquid outlet of the first filter 1 is lower than the liquid inlet of the first filter 1, which is favorable for separating dust and slag entrained in the product liquid. The liquid outlet of the aeration tank 2 is higher than the liquid inlet of the aeration tank 2, so that the oil content of emulsified oil and dissolved oil in the solution entering the oil-water separator 3 is higher. The liquid outlet of the oil-water separator 3 is lower than the liquid inlet of the oil-water separator 3, so that less oil is entrained in the solution entering the static liquid separating tank 4. The liquid outlet of the static liquid separating tank 4 is higher than the liquid inlet of the static liquid separating tank 4. The liquid outlets of the first activated carbon adsorption tank 5 and the second activated carbon adsorption tank 6 are lower than the liquid inlet, and the residual small part of the organic substances are adsorbed by using activated carbon. The liquid outlet of the second filter 7 is lower than the liquid inlet of the second filter 7, and the second filter 7 is used for removing activated carbon residues entrained in the solution after the oil removal process.
As shown in fig. 2 and 3, the aerator 8 is disc-shaped, and the aerator 8 is uniformly distributed in the aeration tank 2 to expose a large number of uniform micro-bubbles, so that the dissolved oil is more in contact with the bubbles, and the optimal oil removal effect is achieved. Preferably, in order to prevent the tank body from being damaged during aeration, the aeration tank 2 is made of 316L stainless steel.
As shown in fig. 1, the top of the aeration tank 2 and the oil-water separator 3 are provided with valves. In normal production, there is almost no entrained floating oil, but most of the floating oil is oil dissolved in the solution by organic broken chains, the removal effect of the dissolved oil by the normal oil removal step is not ideal or the consumed auxiliary materials are increased, and the aeration tank 2 has the function of removing the organic matters dissolved in the solution, so the top of the aeration tank 2 is provided with a valve, the valve needs to be opened in the whole process of aeration, and the storage tank can be connected to recycle the oil after the valve.
In this embodiment, an outlet is provided at the top of the stationary liquid separating tank 4 for recovering the dissolved organic matters in the product.
The oil removal equipment for producing nickel salt cobalt salt by extraction provided by the utility model has the following working processes:
the product liquid is pumped into the first filter 1 through a pump and then enters the aeration tank 2, the aeration tank 2 is always filled with air in the oil removal process, a valve at the top of the aeration tank 2 is in a normally open state, the liquid enters the oil-water separator 3, oil and solution are separated by one step, a top valve of the oil-water separator 3 is opened after the operation for a period of time, organic recycling treatment is carried out, then the liquid enters the standing liquid separating tank 4, the standing liquid separating tank 4 separates the solution again to reduce the load of the oil-water separator 3, the solution enters the first active carbon adsorption tank 5 and the second active carbon adsorption tank 6 to adsorb a small amount of residual unremoved oil, and finally the solution enters the second filter 7 to remove active carbon powder entrained in the solution.
In the scheme, the oil removal equipment for producing the nickel salt and cobalt salt by extraction is suitable for removing the dissolved oil in the solution in the extraction production process, can remove and separate the dissolved and entrained organic matters in the solution under the condition that the normal operation of the extraction process is not influenced, does not influence the normal operation of the next working procedure, reduces the manpower and material resources and the time required by replacing the activated carbon, prolongs the service cycle of the activated carbon, reduces the organic loss, and saves the production cost.
While the foregoing is directed to the preferred embodiments of the present utility model, it will be appreciated by those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present utility model, and such modifications and adaptations are intended to be comprehended within the scope of the present utility model.
Claims (8)
1. The oil removing equipment for producing the nickel salt and cobalt salt by extraction is characterized by comprising a first filter, an aeration tank, an oil-water separator, a static liquid separating tank, an activated carbon device and a second filter which are sequentially connected, wherein a plurality of aerators for exposing bubbles are arranged in the aeration tank.
2. The oil removal apparatus for producing nickel salt cobalt salt by extraction according to claim 1, wherein the activated carbon device comprises a first activated carbon adsorption tank and a second activated carbon adsorption tank arranged in parallel.
3. The oil removal apparatus for producing nickel salt cobalt salt by extraction according to claim 1, wherein the liquid outlet of the aeration tank is higher than the liquid inlet of the aeration tank.
4. The oil removal device for producing nickel salt and cobalt salt by extraction according to claim 1, wherein the liquid outlet of the oil-water separator is lower than the liquid inlet of the oil-water separator.
5. The oil removal apparatus for producing nickel salt and cobalt salt by extraction according to claim 1, wherein the liquid outlet of the stationary liquid separation tank is higher than the liquid inlet of the stationary liquid separation tank.
6. The oil removal apparatus for producing nickel salt cobalt salt by extraction according to claim 1, wherein the aerator is a disc type, and the aerator is uniformly distributed in the aeration tank.
7. The oil removal device for producing nickel salt cobalt salt by extraction according to claim 1, wherein a valve is arranged at the top of the aeration tank.
8. The oil removal apparatus for producing nickel salt cobalt salt by extraction according to claim 1, wherein an outlet is provided at the top of the stationary liquid separation tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322261147.3U CN220579349U (en) | 2023-08-22 | 2023-08-22 | Oil removal equipment for producing nickel salt and cobalt salt through extraction |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322261147.3U CN220579349U (en) | 2023-08-22 | 2023-08-22 | Oil removal equipment for producing nickel salt and cobalt salt through extraction |
Publications (1)
Publication Number | Publication Date |
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CN220579349U true CN220579349U (en) | 2024-03-12 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322261147.3U Active CN220579349U (en) | 2023-08-22 | 2023-08-22 | Oil removal equipment for producing nickel salt and cobalt salt through extraction |
Country Status (1)
Country | Link |
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CN (1) | CN220579349U (en) |
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2023
- 2023-08-22 CN CN202322261147.3U patent/CN220579349U/en active Active
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